Valor 530SAN, 530SAP Installation And Owner's Manual

Model 530SAN Model 530SAP
Direct Vent Gas Fireplace Heater
(with Logs or Coals)
Installation and Owner’s Manual
Please read this manual before installin g and operating this heater
This manual should remain with the homeowner
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
-WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch: do not
use any phone in your building.
Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call
the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Manufactured by
MILES INDUSTRIES LTD.
British Columbia, Canada
Vous pouvez vous procurer un exemplaire en langue Française de cette brochure chez votre marchand.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
This appliance is a domestic room heating appliance. It must not be used for any other purpose such as drying clothes etc.
B-Vent Installations
If this appliance is intended to be installed with a B-Vent instead of direct vent, discard this manual. Follow the installation and operating procedure in the manual supplied with the B­Vent adapter kit #552BVK.
This appliance is suitable for installation in a bedroom or bed sitting room.
Massachusetts: the piping and the final gas connection must be performed by a licensed plumber or gas fitter in the State of Massachusetts
4000339/01
CONTENTS
1. SAFETY INFORMATION.......................................................................................................... ..............................................................3
2. OPTIONS................................................................................................................................................................................. ....................4
2.1. Appliance styles..................................................................................................................................................................................4
2.2. Additional optional features .......................................................... .......................................................... .........................................4
2.3. LP Gas.............................................................................. ..... ........... ..... ...... .......... ..... .........................................................................4
2.4. Venting options...................................................................................................................................................................................4
3. GENERAL........................................................... ......................................................................................................................... ...............6
3.1. Approvals & codes.............................................................................................................................................................................6
3.2. Ratings........................................................................................................................................................................................ .........6
3.3. Wall Thickness .................................................... ...... ........... ..... ..... ..... ........... ..... ...... ........................................................................6
4. LOCATION – PRESIDENT FS................................................................................................................................................................7
4.1. Wall & Floor Fixing...........................................................................................................................................................................7
4.2. Venting configurations ........................................................................................................ ..............................................................7
5. LOCATION – PRESIDENT ZC and IMPRESSION ZC ....................................................................................................................14
5.1. Framing....................................................... ............................................................... .. .............................................................. .......14
5.2. Venting configurations ........................................................................................................ ............................................................15
5.3. Vent location.................................................................... ........... ..... ..... ...... .......... ...... ......................................................................21
6. SUPPLY GAS..................................................................................................................................................................................... .......22
7. PACK CONTENTS ..................................................................................................................................................................................22
8. APPLIANCE PREPARATION................................................................................................................... ............................................23
8.1. Detach the window...........................................................................................................................................................................23
8.2. Check ignition spark....................................... .................................................................................................................................23
8.3. Top Vent Outlet Positioning ..........................................................................................................................................................24
8.4. Rear Vent Outlet Preparation........................................................................................................................................................25
8.5. Attaching Stand-Off Spacers..........................................................................................................................................................26
8.6. Attaching Plinth & Rear Support – President ZC & Impression ZC........................................................................................26
8.7. Attaching Air Restrictors – Appliances with Vertical Vent Rise Only......................................................................................27
8.8. Attaching top air deflector............................................................................................................................ ..................................28
8.9. Attaching Outer Surround - ZC Models Only ............................................................................................................................28
8.10. Attaching Top Insulation Layers –ZC Models only.....................................................................................................................29
8.11. Appliance Wall or Floor Fixing – President FS only...................................................................................................................29
9. INSTALLATIONS WITH HORIZONTAL TERMINATION – INSTALLING TO WALL..........................................................30
9.1. Installations except with Valor #551DVK Terminal – Vent pipe fitting...................................................................................30
9.2. Making Wall Opening .................................................................................................... .................................................................30
9.3. Flat On Wall Installations With Valor #551DVK Terminal...................... ..... ..... ...... .......... ..... ...... ..... .......................................30
9.4. Preparing Wall Plates......................................................................................................................................................................31
9.5. Installations except with Valor #551DVK Terminal – Installing to wall...................................................................................31
10. INSTALLATIONS WITH THROUGH THE ROOF VERTICAL TERMINATION.....................................................................32
10.1. All Co-axial Vent Installations ................................. ........... ..... ..... ..... ........... ..... ...... ..... .......... .......................................................32
10.2. Co-linear Vent Installations.......................................................................................................................................................... ..32
11. REMOTE CONTROL INSTALLATION.............................................................................................................................................33
12. GAS SUPPLY INSTALLATION .......................... .................................................................................................................................34
13. AERATION SETTING CHECK................................................................................ ............................................................................35
14. CERAMIC FUEL BED INSTALLATION ............................................... ................................................................ ............................35
14.1. Ceramic Walls Installation .............................................................................................................................................................35
14.2. Ceramic Logs Installation........................................................................................ .......................................................................36
14.3. Ceramic Coals Installation............................................................................................................................ ..................................37
15. WINDOW REFITTING & CHECKING..............................................................................................................................................38
16. OPERATION CHECKS..........................................................................................................................................................................38
17. INSTALLATION COMPLETION ........................................................................................................................................................39
17.1. President FS......................................................................................................................................................................................39
17.2. President ZC.....................................................................................................................................................................................40
18. OWNERS INFORMATION ...................................................................................................................................................................41
18.1. Operating Your Fire ........................................................................................................................................................................41
18.2. Cleaning...................................................................................................................................................................... .......................42
18.3. Checks ...............................................................................................................................................................................................44
18.4. Servicing........................................................................................................................... .................................................................44
18.5. General servicing............................................................................................................................................................ ..................44
2
1. SAFETY INFORMATION
WARNING: Do not operate the appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. (The whole window unit may be temporarily removed by the owner for clea ning the interior of the firebox, etc.) Only the authorized Valor replacement window unit listed in the repair parts booklet must be fitted - never use substitutes. If the glass is damaged search inside and adjacent to the appliance for any glass fragments.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the applian ce.
Clothing or other flammable material should not be placed on or near the appliance.
This appliance must be installed and repaired by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance are kept clean.
When operating your new fireplace for the first time, some vapors may be released due to the burning of curing compounds used in the manufacture of the appliance. They may cause a slight odor and could cause the flames to be the full height of the fire box, or even slightly highe r, for the first few hours of operation. It is also possible that these vapors could set off any smoke detection alarms in the immediate vicinity. These vapors are quite normal on new appliances and are totally harmless. After a few hours use the vapors will have d isappeared and the flames will be at their normal height. During the first hour of use the ceramic firebox walls may go a smoky color. This is not soot. It is a temporary effect lasting only while the ceramic material becomes stabilized. The walls will revert to their initial color after your fire has been used for one or two hours.
Keep curtains, clothing, furnit u re and othe r flammable materials a safe distance from all parts of the appliance and its vent system.
Keep the appliance area well clear and free from combustible materials, gasoline and other flammable vapors and liquids.
Never attempt to burn paper or any other mate rial in the appliance.
The venting terminal must not be recessed into a wall or siding.
The vent terminal on the outside wall m ust be kept free from obstructions. No objects sh ould be placed within 2 feet (60cm) of the vent terminal. The terminal is hot during operation and requires a guard if it is accessible to any person. An approved Valor guard is available from your dealer.
During extreme weather conditions ensure that the vent outlet is free from ice and snow before attempting to light.
Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
NOTE
3
2. OPTIONS
Heater engine unit #530SAN is used with all natural gas installations. Heater engine unit #530SAP is used with all propane installations.
2.1. Appliance styles
President FS Free standing cast iron stove.
(See figure 1), Black textured - Kit #531CSB. Black enameled Kit #532ESB. Green enameled Kit #533ESG. President ZC For zero clearance inset in framed
recess.
Cast iron front. (See figure 2)
Black textured – Kit #536XFB. Black enameled Kit #537XFB. Green enameled Kit #538XFG.
One of the above kits must be used with each installation.
2.2. Additional optional features
Circulating fan Having variable speed and
temperature control, it is designed to boost the natural convection process through the appliance. It may be fitted before the fireplace is installed or retrofitted at a later date –
Kit #555CFK.
2.3. LP Gas
LPG Conversion kit Burner & injector kit for
conversion from natural gas to propane – Kit #554LPK.
2.4. Venting options
2.4.1. Direct vent installations
One or more of the accessories listed below must be used for each installation. See the “Location” section of this manual.
Kit# 551DVK Valor terminal kit for non-combustible
wall thickness up to 26” (66cm) (Combustible maximum 14” (36cm))
558FLK Through the wall Dura-vent pipe
insulation kit 817VAK Adapter for Dura-vent pipes 984 Dura-vent DV GS horizontal square
terminal c a p 942 Dura-vent DV GS wall thimble kit 945B 45° Dura-vent DV GS elbow 990B 90° Dura-vent DV GS elbow 908B 6” Dura-vent DV GS pipe length 907B 9” Dura-vent DV GS pipe length 906B 12” Dura-vent DV GS pipe length 904B 24” Dura-vent DV GS pipe length 903B 36” Dura-vent DV GS pipe length 902B 48” Dura-vent DV GS pipe length 911B Adjustable 11”-14
pipe length 981 Dura-vent DV GS snorkel termination
unit – 36” rise 982 Dura-vent DV GS snorkel termination
unit – 14” rise 991 Dura-vent DV GS high wind vertical
termination cap 940 Dura-vent DV GS round ceiling support 941 Dura-vent DV GS cathedral ceiling
support box 963 Dura-vent DV GS ceiling firestop 943 Dura-vent DV GS adjustable roof
flashing. Roof pitch 0/12 – 6/12 943S Dura-vent DV GS steep roof flashing.
Roof pitch 7/12 – 12/12 953 Dura-vent DV GS storm collar 988 Dura-vent DV GS wall strap 923GCL Dura-vent DV GS co-axial to co-linear
appliance connector 923GK Dura-vent DV GS co-linear termination
kit 984 Dura-vent DV GS square terminal cap 2280 Dura-vent DV GS co-linear flex chimney
liner 35ft. length. 835TG Terminal Guard
2.4.2. B-vent installations – For President FS
only
Kit #552BVX converts this appliance from a direct vent
fireplace heater to a gravity vent fireplace heater for use with a 4” “B” type vent. A full insta llation and operating manual is supplied with the kit.
5
/8” Dura-vent DV GS
4
Figure 1 President FS – Dimensions
Mantle depth “A” Min. Clearance“B”
Up to 12” 4” Above 12” up to 18” 8” More than 18” 8”+extra 1” for every
Mantle leg projection “D”
Up to 8” 1” More than 8” 6”
1” depth above 18”
Min clearance from appliance side “E”
Figure 2 President ZC – Dimensions
Figure 3 Impression ZC – Dimensions
Mantle depth “A” Min. Clearance“B”
Up to 7” 4” Above 7” up to 8” 5” Above 8” up to 9” 7” Above 9” up to10” 8” Above 10” up to 12” 9” More than 12” 9”+extra 1” for every
Mantle leg projection “D”
Up to 8” 0” More than 8” 6”
Mantle depth “A” Min. Clearance “B”
Up to 5” 4” Above 5” up to 7” 5” Above 7” up to 8” 7” Above 8” up to 9” 8” Above 9” up to 12” 10” More than 12” 10”+extra 1” for every
1” depth above 12”
Min clearance from appliance side “E”
1” depth above 12”
Mantle leg projection “D”
Up to 8” 0” More than 8” 6”
Min clearance from appliance side “E”
5
3. GENERAL
3.1. Approvals & codes
This appliance is certified by International Approval Services for use in Canada and the USA. The applia nce is for installation directly venting throug h an outs ide w al l or through the roof. The appliance complies with CGA P.4.1, Testing method for measur ing ann u al fireplace efficie ncies. The installation must conform with loca l codes or, in the absence of local codes with the National Fuel Gas Code, ANSI Z223.1or the Canadian installation code CAN/CGA-149. Only qualified licensed or trained personnel should install the appliance. The appliance, when installed, must be electrically grounded in accordance with loca l codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code, CSA C22. 1.
3.2. Ratings
Altitude (Ft) 0-4500 * Input Max. (Btu/h) 20,500 19,000 Input Min (Btu/h) 6,000 11,600 Manifold pressure (in.w.c.) 3.5 – 3.9 10.3 – 10.7 Min. Supply pressure (in. w.c.) 5.0 11.0 Max. Supply pressure (in. w.c.) 10.5 14.0
*Tested to CAN/CGA - 2.17 Gas fired appli ances for use at high altitudes. In the USA installations may require dera tion over 2000ft - Check local codes.
3.3. Wall Thickness
The appliance is suitable for a combustible wall up to 14” (36cm) thick. A non-combustible wall can be any th ickness up to the maximum horizontal run of vent pipe allowed for the particular installation – See sections 4 and 5.
Nat. Gas LPG
6
4. LOCATION – PRESIDENT FS
4.1. Wall & Floor Fixing
The President FS can be installed against a wall or in the room away from walls. The appliance is designed to be fixed to the floor. The appliance can additionally or alternatively be fixed to a rear wall. The fixing positions are shown in figure
4. If the appliance is installed directly on carpeting, tile or other combustible material other than wood flooring, it must be installed on a metal or wood panel extending the full width and depth of the appliance.
4.2. Venting configurations
4.2.1. Flat on wall
Requires Valor vent kit #551DVK or Dura-vent pipe length with adapter #817VAK and Dura-vent terminal cap. The location requirements are shown in figure 5.
The horizontal vent run can not be extended beyond the dimensions shown in figure 5 by the use of any vent accessory pipes.
4.2.2. Flat on wall with snorkel termination (Fig.6)
For use on horizontal vent installations where the outsi de ground level is too close to the standard terminal. Adapter #817VAK, a Dura-vent pipe length and snorkel termination #981 or #982 will be required (See vent options section of this manual).
Figure 4 President FS fixing holes
Figure 5
Figure 6
7
4.2.3. Rear vent connection, vertical vent rise with
horizontal termination (Fig. 7)
Can be used with either #551DV K standard vent kit or #984 Dura-vent terminal cap and accessories. Adapter #817VAK, two 90° vent elbows #990B and Dura-vent pipe lengths will be required. (See venting options section of this manual).
No more than two 90°elbows must be used.
The location requirements are (See figure 7):-
A: From floor to top of vent duct B: Back of appliance to outside wall C: Back of appliance to inside wall
Minimum Maximum
3ft 7in
(109cm)
10ft 7in
(323cm)
- 5ft 5in (165cm)
-
14
1
/8in
(36cm)
D: Vertical pipe run 12in (30cm) 8ft (244cm) E: Horizontal pipe run
(Total before and after elbows) F: Clearance to combustible materials above horizontal pipe run G: Clearance to combustible materials
- 4ft 6in (137cm)
5
2
/8in
-
(6.7cm)
5
1
/16in
-
(3.3cm)
Figure 7
below horizontal pipe run H: Clearance to combustible materials
5
1
/16in
(3.3cm)
-
all round vertical pipe run and at sides of horizontal pipe run
4.2.4. Rear vent connection, vertical vent rise with horizontal snorkel termination
For “semi-basement” situations where vertical vent rise does not raise horizontal termination sufficiently above ground level. The dimensional requirements in section 4.2.3 and figure 7 apply. Adapter #817VAK, two 90° vent elbows #990B, Dura-vent pipe lengths and a Dura-vent snorkel termination will be required. #942 Dura-vent wall thimble kit may also be necessary. (See venting options section of this manual).
No more than two 90°elbows must be used.
4.2.5. Corner location, horizontal vent
run only (Fig. 8)
Can be used with either #551DVK standard vent kit or #984 Dura-vent terminal cap and accessories. Adapter #817VAK and 45° Dura-vent elbo w will be required. (See venting options section of this manual).
Be aware of the limited maximum vent pipe length and wall depth for this type of installation – See figure 8.
Figure 8
8
4.2.6. Corner location, rear vent
connection, vertical rise, horizontal termination (Figs 7 & 9)
Can be used with either #551DVK standard vent kit or #984 Dura-vent terminal cap and accessories. Adapter #817VAK, two 90° vent elbows #9 90B and Dura-vent pipe lengths will be required. (See venting options section of this manual).
No more than two 90°elbows must be used.
All vertical dimensional limits are as section 4.2.3. The minimum corner location is shown in fig. 9.
4.2.7. Rear vent connection, vertical vent
rise with through the roof termination (Fig.10)
Adapter #817VAK, one 90° vent elbow #990B, Dura-vent pipe lengths, a vertical vent terminal and roof flashing will be required. Various other ceiling or roof items may be necessary depending on the particular installation (See venting options section of this manual).
4.2.8. Rear vent connection, vertical vent
rise with offset and through the roof termination (Fig.11)
For situations where offset is necessary in an attic to avoid obstructions or allow useful space. Adapter #817VAK, one 90° vent elbow#990B, two 45° vent elbows #984, wall straps, a vertical vent terminal, roof flashing and Dura-vent pipe lengths will be required. Various other ceiling or roof items may be necessary depending on the particular installation (See venting options section of this manual).
Figure 9
Figure 10
Figure 11
9
4.2.9. Rear vent
connection, installed to fireplace chimney with co-linear liners (Fig.12)
Only for use when retro fitting a non-combustible fireplace and chimney. The appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance. Requires adapter #817VAK, Co­axial to co-linear connector #923GCL, two lengths of Chimney liner flex #2280, co­linear ter mination ki t #9 23GK and high wind vertical vent terminal cap #991 (See vent options section of this manual).
Figure 12
10
4.2.10. Top vent connection, vertical vent rise with
horizontal rear termination (Fig.13)
Can be used with either #551DV K standard vent kit or #984 Dura-vent terminal cap and accessories. Adapter #817VAK, one 90° vent elbow #990B and Dura-vent pipe lengths will be required. (See venting options section of this manual).
No more than two 90°elbows must be used.
The location requirements are (See figure 13):-
A: From floor to top of vent duct B: Back of appliance to inside wall
C: Vertical pipe run 9in
Minimum Maximum
4ft
(122cm)
1
3
/4 in
11ft
(335cm)
-
(79mm)
8ft
(23cm)
(244cm)
D: Horizontal pipe run - 4ft 6in
(137cm)
-
E: Clearance to combustible materials
5
2
/8in
(6.7cm) above horizontal pipe run F: Clearance to combustible materials below horizontal pipe run G: Clearance to combustible materials
5
1
/16in
(3.3cm)
5
1
/16in
(3.3cm)
-
Figure 13
-
all round vertical pipe run and at sides of horizontal pipe run
4.2.11. Top vent connection, vertical vent
rise with horizontal side termination (Figs.13 &14)
Can be used with either #551DVK standard vent kit or #984 Dura-vent terminal cap and accessories. Adapter #817VAK, one 90° vent elbow #990B and Dura-vent pipe lengths will be required. (See venting options section of this manual).
No more than two 90°elbows must be used.
All vertical dimension, pipe run and clearance limits are as section 4.2.10. The minimum floor location is shown in figu re
14.
4.2.12. Top vent connection, vertical vent
rise with horizontal side or rear snorkel termination
The dimensional requirements in sec tions 4.2.10 and 4.2.11 apply. Adapter #817VAK, one 90° vent elbow #990 B, Dura-vent pipe lengths and a Dura-vent snorkel termination will be required. #942 Dura-vent thimble kit may also be necessary. (See venting section of this manual).
Figure 14
11
4.2.13. Top vent connection, corner
location, vertical rise, horizontal termination, 45° pipe bend (Figs 13 & 15)
Can be used with either #551DVK standard vent kit or #984 Dura-vent terminal cap and accessories. Adapter #817VAK, one 90° elbow #990B, one 45° elbow #945B and Dura-vent pipe lengths will be required. (See venting section of this manual). All vertical dimensions and clearance limits are as section 4.2.10. The minimum corner location is shown in fig. 15.
4.2.14. Top vent connection, corner
Figure 15
location, vertical rise, straight horizontal termination (Figs 13 & 16)
Can be used with either #551DVK standard vent kit or #984 Dura-vent terminal cap and accessories. Adapter #817VAK, one 90° elbow #990B and Dura-vent pipe lengths will be required. (See venting section of this manual). All vertical dimensions and clearance limits are as section 4.2.10. The minimum corner location is shown in fig. 16.
4.2.15. Top vent connection, vertical
vent rise, through the roof
Figure 16
termination (Fig. 17)
Adapter #817VAK, Dura-vent pipe lengt hs, a vertical vent terminal and roof flashing will be required. Various other ceiling or roof items ma y be necessary depending on the particular installation (See venting options section of this manual).
Figure 17
12
4.2.16. Top vent connection, vertical vent rise with
offset and through the roof termination (Fig.18)
For situations where offset is necessary in an attic to avoid obstructions or allow useful space. Adapter #817VAK, two 45° vent elbows #984, wall straps, a vertical vent terminal, roof flashing and Dura-vent pipe lengths will be required. Various other ceiling or roof items may be necessary depending on the particular installation (See venting options section of this manual).
Figure 18
13
5.1. Framing
The framing dimensions for appliances with rear vent connection are shown in figure 19. The framing dimensions for appliances with top vent connection are shown in figure 20. The Zero clearance unit allows the front of the appliance surround to be positioned of the framing studding (see figure
21). This enables a variety of wall finish thicknesses to blend with the appliance surround.
A non combustible hearth is not necessary in front of this appliance.
Any framing construction must
be clear of the standoffs (See figures 2 & 3).
Be aware of the area 7
26¼” (19cm x 67cm) immediately above the openi ng which must be constructed with non-combustible materials as shown in figures 19 & 20
1
/2", ¾” or 1” in front
1/
” x
2
5. LOCATION – PRESIDENT ZC
Figure 19 Framing for rear vent installations
Figure 20 Framing for top vent installations
14
Figure 21 Surround locating tabs
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