Valor 530 536CXB Installation Booklet

#536CXB
President ZC Cast Front
CSA approved for use only with
Valor 530
Model Heaters
INSTALLATION BOOKLET
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Note: This kit must be installed or serviced by a qualied installer, service agency or gas supplier. These instructions are to be used in conjunction with the main installation instructions for the above listed heater models.
WARNING: If the information in these instructions is not followed exactly, a re or explosion may result causing property damage, personal injury or loss of life.
FOR PRESIDENT ZC INSTALLATION WITH A VALOR 530 ENGINE.
FOR 530 ENGINE CONFIGURATIONS AND VENTING,
190 – 2255 Dollarton Highway, North Vancouver, B.C., CANADA V7H 3B1
© 2006, Miles Industries Ltd. All rights reserved.
4001168/02
ENGINE.
Designed and manufactured by / for
Miles Industries Ltd.
Tel. (604) 984-3496 Fax (604) 984-0246
www.milesreplaces.com
Casting Tolerances
Top Baffle
Front Casting
Rear Base Support
Plinth
Stand-offs (2)
Insulation
Framing Plate w/Brackets
Due to the nature of cast iron, dimensional consistency may vary from one unit to the next and some variation in surface nish and atness is to be expected. We have done our best to control and make allowance for this; however some variation is inevitable.
Kit Contents
1 Front Casting Assembly 1 Top Bafe 1 Framing Plate w/Brackets
1 Plinth
1 Rear Base Support 1 ZC stand-off LH 1 ZC stand-off RH
1 Insulation Layer
1 Pack of Screws
2
26”
(framing plate)
(framing plate)
31-1/4”
21-3/4”
(cast front)
(cast front)
27-7/8”
7/8” High raised plinth
Ceiling
‘A’
‘B’
1” max.
1/2” min.
1” max.
1/2” min.
11” min.
36” min.
36” min. to
combustibles
9”
Mantel
Optional Top Outlet
ZC Stand-offs
6-5/8” dia.
6-5/8” dia.
21-5/8”
25-1/4”
31”
5”
7/8”
plinth
insul.
2”
26-1/4”
20”
26”
11”
9”
5”
‘D’
‘E’
Mantel leg See table
2”
INSTALLATION WITH 530 ENGINE
The Valor model 530 heater with the 536CXB President ZC Cast Front comes ready for installation as a zero clearance unit into combustible type framing, without need for a separate zero clearance kit. The 530 installed without the standard zero clearance stand-off spacers may also be installed into existing solid-fuel burning replaces provided space and local codes permit.
Hearth Requirements
A 7/8” high plinth is supplied to raise the heater and ensure a base at the proper height for the cast front to sit on regardless of oor nish height. If not using the plinth supplied, you MUST make allowance for oor nish and raise (shim) the heater up so the bottom of the heater sits at the nished oor/hearth height, otherwise, the cast front will not sit at the proper height.
A non-combustible hearth is not required in front of this appliance.
Floor Requirements
The 530 heater is approved for installation directly on any combustible material other than soft ooring material such as carpet or vinyl.
Mantel Requirements
The 536CXB President ZC Cast Front may be installed with a combustible mantel provided clearances are maintained as indicated in the Dimensions and Clearances below and in the Framing diagrams on the following pages. Be aware that although safe, some combustible materials and nishes at the listed clearances may, over time, discolor, warp, or show cracks. Care should be taken when choosing materials—consult your replace dealer.
Dimensions & Clearances
Mantel depth “A” Min. clearance “B”
Up to 7” 4” Above 7” up to 8” 5” Above 8” up to 9” 7” Above 9” up to 10” 8” Above 10” up to 12” 9” More than 12” 9”+extra 1” for every
Mantel leg
projection “D”
Up to 8” 0” More than 8” 6”
1” depth above 12”
Min. clearance from
appliance side “E”
3
FRAMING
non-combustible finish and backing required
Tighten screws after wall finish to pull brackets tight
Cast Front
Framing Plate
Cover brackets
Cover Framing Plate up to holes
Wall Finish (note: any material covering framing plate or within 7-1/2” at top must be non-combust.
non-combustible finish & backing required
Mount Brackets to Heater
Install Framing Plate flush with framing or butt drywall to plate and run finish over plate
Raised plinth not shown
Framing Plate
Header Location for Rear Vent Installations
Brackets Screwed tight to Plate
Wall Finish Combustible or non-combustible
Framing Plate Protudes by desired wall finish thickness
Bend Tabs out for desired wall finish thickness
Tab Detail
Cast Front
Covers Brackets
Non-Combust.
Matl only Above Framing Plate
Raised plinth not shown
The President ZC Front comes supplied with a framing plate for zero clearance applications. The framing plate is painted black and may be left exposed beyond the perimeter of the cast iron front or may be covered with non­combustible material if desired.
A non-combustible hearth is not
necessary in front of this appliance. The appliance is approved to install
directly on wood sub-ooring. Any framing construction must be
clear of stand-offs. Be aware that the area of 7½” x
26¼” (19 cm x 67 cm) immediately above the framing plate must be
constructed with non-combustible
materials as shown in gures.
Framing plate exposed
4
Framing plate covered
Top of finished hearth or floor
Wall Finish
26-1/4”
31-1/2”
to header &
wall finish
(includes
plinth -
reduce by
7/8” if not
using plinth)
7-1/2”
minimum This part of wall must be non-combustible (cement board or similar)
Minimum 11”
(Allow extra for rear vent elbows)
Top of finished hearth or floor
Wall Finish
Note: Header is raised to accomodate top vent clearances
39”
to header (includes plinth; reduce by 7/8” if not using plinth)
31-1/2
to header
(includes
plinth;
reduce by
7/8” if not
using plinth)
7-1/2” minimum
This part of wall must be non-combustible (cement board or similar)
Minimum 11”
26-1/4”
Rear vent framing
Top vent framing
5
INSTALLATION
1.
Fit the top bafe under the top panel of the appliance case. Secure with 2 thread forming screws.
2.
Fit the stand-off spacers. The stand-off spacers for these installations are supplied at. They are left and right handed.
! Warning: Failure to install the stand-off spacers may result in a re hazard.
a)
Remove the 2 screws near each of the rear top corners of the appliance and the 2 screws near each side of the top back corners.
b)
Bend the spacers as shown.
c)
Screw the spacers to the rear of the appliance using the screws just removed.
d)
Bend the side wings of the spacers to align the 2 holes in each spacer with those in the appliance sides. Secure the spacers using the screws just removed.
3.
Mount the framing plate to the appliance.
4.
Secure the framing plate and brackets to the sides of the appliance case with 4 thread cutting screws supplied. Screw from the outside through the access holes in the framing plate. Note: There are alternate methods of nishing around the framing plate—either leaving it exposed or recessing it and covering it up with the wall nish. See page 4.
6
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