Valor 3290, 3297, 3291 Installation And Servicing

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CONTOUR

MODEL 3290 - TEAK FINISH

SILHOUETTE

MODEL 3291 - MAHOGANY FINISH MODEL 3297 - BLACK ASH FINISH

RADIANT / CONVECTOR GA S FIRES

INSTALLATION & SERVICING INSTRUCTIONS

THIS APPLIANCE IS FOR USE WI TH NATURAL GAS (G20) AT A

SUPPLY PRESSURE OF 20mbar (8in w. g.)

THIS APPLIANCE IS FOR US E IN THE UNITED KINGDOM (GB)

AND THE REPUBLIC OF IRELAND (IE) ONLY

INSTALLER: Please leave these instruc tions with the owner

600A591/04

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LIST OF CONTENTS

Page Appliance dimensions 2 Appliance data 3 General installation requirem ents 3 Unpacking & pre-installation preparat io n 5

• Carton contents

• Fireplace flue pull check

• Preparing applianc e for installation

• Closure plate fitting

Appliance installation 7

• Hearth in s tallation

• Wall mount in g

• Gas supply connection

• Radiants fitting

Operating checks 7

• Control settings check

• Spillage check

• Final assem b ly

8 Final review 8 Servicing & p art s replacement 9

• Radiants re placement

• Outer case removal

• Pilot unit re p lac e ment

• Burner, gas tap & pilot removal

• Gas tap or injector replacement

• Piezo ge n erator replacement

• Gas tap greasing

• Complete fire removal

Short list of spares 10

Figure 1 Appliance dimensions

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1. APPLIANCE DATA

This appliance does cont a in no t a ny co mpo ne nt ma nufa ct ur ed from asbestos or asbestos r elated products. The appliance dat a label is on the inner fa ce of the me tal cas e at the left side. It is visible when the outer case is removed.

Gas: Natural (G20) Inlet pressure: 20mbar (8in. w.g. )

Input - Max: 5.28kW (18,000Btu/h)

(Gross) Min 1.25kW (4,300Btu /h) Output - Max 3.2kW (10,900Btu /h ) Min 0.56kW (1,900Btu/h)

Burner injectors: Upper (Centre radiant) Bray cat 28 size 120 Lower (Outer radi an ts ) Bray cat 28 size 250B

Burner test pressure (cold): 18.3mbar (7.2in w.g.) Inlet pipe connection: Rp1/4 (1/4” BSP) Pilot & Atmospher e s e n s i n g d e vi ce SIT ref. O P9044 Ignition: Piezo electric

Integral w ith gas tap

Aeration: Non-adjustable.

2 GENERAL INSTALLATION REQUIREMENTS

2.1 The installation must be in accordance with these

instructions. For the user’s protection, in the United Kingdom, it is the law that all gas appliances are installed by competent persons in accordance with the current edition of the Gas Safety (Installation & Use) Regulations. Failure to install the appliance correctly could lead to prosecution. The Council for the Registration of Gas Installers (CORGI) requires its members to work to recognised standards. In the United Kingdo m, the installa tion must be in accordance with: a) All the relevant parts of local regulations. b) The Building Regulations issued by the

Department of the Environment and the Welsh Office or the Building Standards (Scotland) (Consolidation) Regulations issued by the

Scottish De v elopment Department. c) All relevant codes of practice. d) The relevant parts of the current editions of the

following British Standards:-

BS 715

BS 1251

BS 1289 Part 1

BS 1289 Part 2

BS 4543 Part 2

BS 5440 Part 1

BS 5440 Part 2

BS 5871 Part 1

BS 6461 Part 1

BS 6891 In the Republic of Ireland the installation must conform to a) The current editions of :-

ICP3

IS 813 b) All relevant national and local regulations in

force.

2.2 The appliance must not stand on a carpet or any

other combustible material. If a panel has to be fitted to the fireplace opening to meet the required opening sizes shown below, it must be made of non-combustible material.

2.3 The appliance can be installed in the following

situations:

2.3.1 Convention al f ireplace and hearth

The appliance can be installed to a fireplace complete with surr o u nd and hearth. The fireplace opening must be within the following dimensions: Width: Max. 457mm

Min: 305mm

Height Max: 610mm*

Min. 510mm * Though the total height of the closure plate will accommodate a maximum opening height of 650mm, heights abov e 61 0mm will lea ve t he clos ure plate and sealing tape visible above the appliance. The appliance must be mounted on a noncombustible hearth (N.B. conglomerate marble hearths are considered as non-combustible). The hearth must be at lea st 8 80mm w ide x 3 00mm de ep. The hearth material must be at least 12mm thick. The periphery of the hea rth (or fender) should be at least 50mm above floor level to discourage the placing of carpets or ru gs over it. The appliance can be fitted to a purpose made proprietary class “O ” 100“C or 150°C su rr ou n d .

2.3.2. Wall mounted

The appliance can be wall mounted. The appliance is not suitable for installation on combustible walls. The opening must be within the following dimensions: Width: Max. 356mm

Min. 305mm Height: Max. 610mm*

Min. 376mm * Though the total height of the closure plate will accommodate a maximum opening height of 650mm, heights abov e 61 0mm will lea ve t he clos ure plate and sealing tape visible above the appliance. The bottom of the side feet must be at least 102mm above the finished floor covering. This requires that the top of the opening must be at least 612mm above the finished floor covering.

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2.3.3.

Precast fl u e The appliance can be insta lled to a f ireplace t hat has a precast concrete or clay flue block system conforming to BS1289. The appliance is suitable for installations conforming to older versions of BS1289 as well as the curr ent edition. The flue blocks must have a minimum widt h not less than 63 mm and a cross-sectional area not less than 13,000mm

Older editions of BS1289 required a cross-sectional area of 13,000mm

. The current revision of the standard

requires 16,500mm

. This appliance is suitable in both cases. The chimney should be one or two storeys high but not less than 3m vertical height and be correctly terminated. No mortar fangs between the blocks should be extruded into the flueway. If raking blocks are used, they must be fitted in accordance with the manufacturer’s instructions. Mortar must not be allowed to drop dow n and accumulate in the raked positions. The fireplace opening must be within the following dimensions: Width: Max. 457mm

Min: 305mm

Height Max: 610mm*

Min. 610mm*

2.3.4. Metal flue box

The appliance can be installed to a metal flue box complying with the constructional requirements of the current edi ti on of BS715. The opening must be within the following dimensions: Width: Max. 457mm

Min: 380mm

Height Max: 610mm*

2.3. Flues

Suitable flues are: a) 225mm x 225mm conventional brick flue. If a

liner is used, it must be a minimum of 127mm (5in.) diameter. The liner must be sealed to the surrounding area above the fireplace opening and to the top of the chimney and have an approved terminal.

b) A prop erly constructed precast flue conforming

to BS1289 (See section.2.3.3.)

c) A flue pipe with a minimum diameter of 127mm

(5in.) . See BS6461 Part 1 for suitable materi al s . Metal flue pipes must comply with BS715. See section 2.3. 4. for metal flue box requir em en ts .

2.3.1. The flue must have a minimum equiva lent h eight o f

3m.

2.3.2. The flue must serve only one fireplac e.

2.3.3. Any damper or register plate should be removed. If

removal is not possible without carrying out structural work, the damper or plate may be left in the flue provided that it is permanently secured in the fully

open position.

2.3.4. If the appliance is intended to be installed to a

chimney which was previously used for solid fuel,

the flue must be swept clean prior to installation. All flues should be inspecte d for so undness and freedo m from blockages.

2.4 If the fireplace opening is an underfloor draught

type, it must be sealed to stop any draughts.

2.5. The flue spigot and any spigot extension must be

capable of passing through the closure plate by at least 25mm with a minimum clearance of 50mm between its open end and the nearest obstruction. There must be a minimum clearance of 165mm between the back of the closure plate and the back of the catchment space. The catchment space below the flue spigot must extend at least 250mm downwards measured from the bottom of the f lue spigot. See figure 2.

2.6. The front face of the fireplace should be reasonably

flat to ensure that a good seal can be made with the closure plate.

2.7. The minimum clearance from the top surface of the

appliance to the underside of any shelf made from wood or other combu s ti bl e materials is as follows:-

• For a shelf up to 150mm deep Minimum height = 203mm

• For a shelf deeper than 150mm 203mm + 12.5mm f or every 25mm depth over 150mm.

2.8. The minimum allowab le dist a n ce t o a cor ne r wall o r

other projection at either side which extends further forward than th e front of the appliance i s 100mm.

2.9 The space between the back of the outer case and the

front face of the f irepla ce must no t be filled in. Note: The Valor d ecorative cover plate is suitable for use.

2.10. Note that soft wall coverings (e.g. embossed vinyl,

etc.) are easily affected by heat. They may scorch or become discoloured when close to a heating appliance. Please bear this in mind when installing.

2.11. An extractor fan may only be used in the same room

as this appliance, or in any area from which ventilatio n fo r t he appliance is take n, if it does not

Figure 2

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affect the safe performance of the appliance. Note the spillage test requireme nts detailed further on in this manual. If the fan is likely to affect the appliance, the appliance must not be inst alled unless the fa n is permanently disconnec ted.

2.12. In the United Kingd om N o specia l v ent ilation bricks

or vents are required in the room for this appliance. In the Republic of Ireland permanent ventilation must comply with the regulations currently in force.

3. UNPACKING & PRE-INSTALLATION PREPARATION

3.1 CARTON CONTENTS

The carton contains: 1 Fire assembly 3 Radiants (In pack in radiant box) 1Closure plate 1 Flue spigot 1 Spigot restrictor 4 Screws for flue spigot 1 Bottom trim 2 Knurl e d s crews for bottom trim 1 Set of installation & users instructions Carefully remove the contents. Check that all the listed parts are present and in satisfactory condition.

3.2. FIRE PL ACE FLUE PULL

After preparing the fireplace, apply a lighted match, paper or smoke match to the chimney opening. Observe the smoke. If there is a definite flow into the opening continue with the installation. If there is not a definite flow, preheat the chimney for a few minutes and recheck If there is still no definit e flow, the chimney may need attention. Do not fit the

appliance. Seek expert advice.

3.3. A PPL IANCE PREPARATION

3.3.1

Stand the fire upright.

3.3.2 Remove the control knob by pulling clear of the ga s

tap spindl e .

3.3.3 Remove the outer case retaining screws at the

bottom sides of th e f ire (Figure 3).

3.3.4 Lift the outer case up and forward to clear the top

retaining brackets and the gas tap spindle (Figure 3). Put the case in a safe place.

3.3.5 Remove th e r ad iant pack.

3.3.6. Remove any protective film from all the bright trims.

3.3.7. Chec k ignition spark

Before att e mp t ing t o inst a ll, it is worth checking that the piezo electric spark ignition system operates satisfactorily. To initiate the spark, refit and depress the control knob. While keeping it depr essed, t urn to the 1 /IG N position. A spark should track from the electrode pin to the thermocouple tip. If there is no spark or incorrect tracking, check the spark gap between the electrode wire and thermocouple tip (see figure 4). If the spark gap is correct, check the ignition wiring. Remove the control knob after checking.

3. 3.8 Fit the flue spigot to the back of the fire using four

screws prov ided. The fire is supplied with a spig ot restrictor which is intended for use where the flue draught is excessive. The restrictor must not be

fitted to a flue with an effective height less than 4m or where a precast flue is used. Where the

restricto r is requir ed, fit it a t t his st age, b etwee n the flue spigot and the back of the fire. There may, however, b e ce rt ain except io na l circums t a nce s w her e fitting the restr ictor cause s the fire t o fail t he sp illage test (see section 5.2). In such cases the restrictor will have to be removed.

3.3.9 I f th e f ire is fitted to a rece s s ed fireplace, an exte nsion

flue spigot up to a maximum total length of 125mm may be used. The extension must be a tight fit over the flue spigot and be secured by two self tapping screws. Note the minimum clearance required as shown in figure 2.

Figure 3 Outer case removal

Figure 4. Pilot spark gap

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3.4. FITTING THE CLOSURE PLATE (Figures 5,6 & 7)

3.4.1.

If a centre gas pipe connection is required cut an opening at the bottom of the closure plate. (The gap between the pipe and the opening in the closure plate should be sealed with tape after connection,)

3.4.2. Hearth mounting (figure 6)

The closure plate must be fitted and sealed to the hearth and fireplace opening using a suitable heat resistant material. If necessary cut the closure plate. Leave the closure plate sufficiently large to overlap the fireplace opening by 25mm. Make sure that the rectangular air relief openings are fully within the fireplace opening.

3.4.3 Wall mounting (Figure 7)

The closure plate must be fitted and sealed to the fireplace opening using a suitable heat resistant material. If necessary cut the closure plate. Leave the closure plate sufficiently l arge to overlap the fireplace opening by 25mm. Make sure that the rectangular air relief openings are fully within the fireplace opening. The bottom of the side feet must be at least 102mm above any carpet or other floor covering. To achieve this, the bottom of the closure plate must also be at least 102mm above the finished floor covering. The centre of the flue spigot hole will be at least 486mm above the finished floor covering.

1. To improve appearance, remove the front adjustment screws from below the side feet.

2. Place the closure plate over the fireplace opening in its proper position.

3. Mark the positions of the four wall fixing holes. Use

only the lower of the top two pairs of holes.

4. Remove the pla te. Drill and plug t he wall using no. 10 wall plugs.

5. Put th e c losure plate back in pos ition. Make sure that the holes line up with the wall plug s. S eal the plate to the wall with suitable heat resistant tape.

3.4.4. Check the flue pull with closure plate fitted by

applying a lighted match or smoke match to the flue spigot opening in the closure plate and observe the smoke. If there is a definite flow continue with the installation. If not check the fitting of the closure plate. The fireplace flue pull check described in section 3.2 should have confirme d that the f ireplace itself is satisfactory.

Figure 5. Cl os u re plate

Figure 6. Closure plate fixing to hearth

Figure 7. Closure plate fixing to wall opening

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4. APPLIANCE INSTALLATION

4.1. INSTALLING TO A HEARTH

4.1.1.

Place the fire centrally on the hearth making sure that the spigot lines up with the spigot hole in the closure plate. Gently slide the appliance into place. The spigot must enter the closure plate to a depth of at least 25mm (see figure 2).

4.1.2. Level the appliance on the hearth by slackening the

two locknuts and turning the le velling screws up or down as required while they bear on the hearth. When the fire is level and square to the wall, retighten the locknuts.

4.2. WA L L MOUNTING

4.2.1.

Fit two no. 10 x 2in. long woodscrews in the top two fixing holes. Do not screw fully home at this stage. Leave about 12mm of sc r ew pr otru d ing.

4.2.2. Lift the fire and angle it backwards to engage the

support brackets on to the top fixing screws. Carefully pivot the fire downwards to engage the flue spigot in the closure pl ate.

4.2.3. Fit two screws through the bottom spacing brackets

and into the lower fixing holes . Fully tight en all fo ur screws.

4.3. GA S SUPPL Y C ONNECTION

4.3.1.

An Rp1/4 (1/4in. B.S.P.) elbow connector is provided. This can be revolved through 360° to the connection position required. If a rear centre connection is required thr oug h a n o p ening cut in t he closure plate (see section 3.4.1.), seal the gap between the plate and th e p i p e with tape after connec ti o n .

4.3.2. Provision for isolation of the gas supply must be

provided upstream of the appliance for safety and servicing.

4.3.3. The supply pipe must be of a rigid material (e.g.

copper). A flexible connection must not be made.

4.3.4. Pressure check the installation pipework for gas

soundness in accordance with the current edition of BS6891.

4.4. FITTING THE RA D IA N TS

Fit the radiants ensuring that they rest against the rear support bar and that their bottom front edges are behind the retaining tags near the front of the radiant box.

5. FULL OPERATING CHECKS & FINAL ASSEMBLY

5.1. CHECK CONTROL SETTINGS

5.1.1

Temporarily refit the control knob. Depress the knob and turn anticlockwise partially towards the 1/IGN position until some resistance is felt. Keep depressed at this position for a few seconds t o purge air from the system then, while keeping it depressed, turn fully to the 1/IGN position. A spark should be generated at the pilot while turning. The spark should ignite the pilot.

5.1.2. When pilot ignition has been achieved, keep the

control knob depressed for approximately ten seconds to allow the thermocouple probe to warm up and then re lease it. If the p ilot does not remain alight, ensure tha t the air has been purged, that the pilot orifice is clear and that the thermocouple connections are sound. Replace the pilot unit if necessary (see servicing section of this manual).

5.1.3. Check all the c ontrol settin gs. These are: -

Knob Position

2 Centre radian t on low. Outer

radiants off.

3 Centre radian t on f ull. Outer

radiants off.

4 Centre radian t on f ull. Outer

radiants on low.

5 All radiants on full.

5.1.4. Check referenc e pressure

The appliance is pre-set to give the correct heat input at the inlet pressure shown in section 1 of this manual. No adjustment is necessary. Check the burner pressure by fit ting a pressure gauge at the test point. The test point is on the gas tap. Check the

pressure with the appliance alight and set at maximum output (Control position 5). After checking, turn off the appliance. Remove the pressure gauge and replace the test point sealing screw. Relight t he applia nce. Turn to t he max imum output position and test around the sealing screw for gas soundness with a suitable leak detection fluid.

5.2. SPILLAGE CHECK

A spillage check must be made before leaving the installed appliance with the customer.

5.2.1 Close all doors and windows in the room containing

the appliance.

5.2.2 Light the appliance and set the control knob to the

maximum position (Position 5).

5.2.3 Leave the appliance on for fi ve m i n u tes.

5.2.4 Place the smoke match tube horizontally under the

top lip of the radiant box and at least 50mm away from the sides of the radiant box. See figure 8. The installa tion is sat isfacto ry if the smo ke is drawn into the appliance. If the smoke is not drawn into the appliance, leav e the ap pliance alight at t he ma ximum setting for a further ten minutes and then repeat the test. If the smoke is still not drawn into the appliance, inspect the sealing of t he closure plate. If the sealing is satisfactory but the appliance is installed with the flue restrictor (see section 3.3.8), remove the restrictor, reseal the appliance and retest. If smoke is still not drawn into the appliance

Disconnect the appliance and seek expert advice.

5.2.5 If the above test is satisfactory, open all internal

connecting doors, hatches, etc. in the room. Keep all doors and windows that open to the outside of the building closed. reche ck for spillage as abo ve. If an

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extractor fan is installed in the same room as the appliance or a connecting room, check that spilla ge does not occur with the fan operating and all doors and other openings between the fan and the appliance open. If the smoke is drawn into the appliance, co nt inue w it h t h e ins t a lla t io n. If t he t e st is not satisfactory, Disconnect the appliance and advise

the customer of the cause of failure

5.3 FINAL ASSEMBLY

5.3.1

Fit the bottom trim using the two knurled screws to secure it to the side feet (see figure 9)

5.3.2 Remove the c ontrol knob.

5.3.3 Refit the outer case making sure that the metal

flanges at the top of the wood case locate fully in the brackets at the top of th e b ac k p an e l .

5.3.4 Refit the outer case retaining screws at the bottom

sides.

5.3.5 Re f it the control knob.

6. FINAL REVIEW

6.1. Rec hec k the operation of the c ontrol.

6.2. Visually inspect the a ppliance. Clea n off any marks

incurred during installation.

6.3. Advi se the c ustom er how to operate the appliance.

6.4. Advise t he user that the appliance can be lit with a

match if necessa ry b y ins er t ing it t hro ug h t h e central opening at th e b ottom of the radiant box.

6.5. Advise that the dressguard can be removed to replace

the radiants. Show the customer how to remove the guard.

6.6. Advise that any cleaning must only be carried out

when the fire is off and cold.

6.7. Mention that the radiants may become brown with

use, that this is quite normal and has no adverse effect.

6.8. Recommend that the appliance should be serviced

and the chimney inspected by a competent person at least annually.

6.9. Hand these in structions and the user' s instructions to

the customer.

Figure 8. Smoke match tube positi on

Figure 9 B ottom trim

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7. SERVICING & PA RT S RE PL A C E ME NT

• Always turn off the gas supply and make sure that the

appliance is cool b e f o re c o mme ncing any servicing.

• Alway s t est fo r ga s so un dness and spil l a ge after ser vicing the

appliance.

• It is recommended that, at least once a year, the appliance is

disconnected and the catchment space behind the closure plate checked and cleared of any debris. The closure plate must be resealed to the wall after c h ecking.

7.1. TO RE PL ACE RADIANT(S)

7.1.1. Remove the dress guard by pressing down the two

hooks at the top. T i lt the guard forward and lift out.

7.1.2. Remove the old radiant(s) Fit the new radiant(s)

ensuring that they rest against the rear support bar and that their bottom front edges are behind the retainin g tags near the front of the radi an t b ox.

7.1.3. Replace the dress gu ard.

Locate the bottom of the dress guard in the two holes in the bottom panel apron. Engage the two spring projections at the top of the guard in the slots under the f r on t decorative canopy.

7.2 TO REMOVE THE OUTER CASE

7.2.1

Remove the contro l knob by pulling clea r of the g as tap spindl e .

7.2.2 Remove the outer case retaining screws at the

bottom sides of th e f ire (Figure 3).

7.2.3 Lift the outer case up and forward to clear the top

retaining brackets and the gas tap spindle (Figure 3). Put the case in a safe place.

7.3. TO REPLACE THE PILOT UNIT

7.3.1.

Remove the outer case - see section 7.2.

7.3.2. Disconnect the thermocouple connection at the

bottom of the gas tap.

7.3.3. Disconnect the pilot pipe from the gas tap. It is the

upper con n e ction at the right sid e of th e tap.

7.3.4. Remove the first screw securing the dust cage to the

pilot unit & burner. Car efully remove t he dust cage and place aside. Remove the second screw securing the pilot u n it to the burner.

7.3.5. Disconnect the electrode lead from below the pilot

electrode. Carefully remove the dust cage.

7.3.6. Carefully remove the pilot unit together with the

pilot pipe then disconnect the pipe from the pilot unit.

7.3.7. Replace in the reverse order.

Note: 1 The pilot unit must be replaced as a whole assembly.

Its individual components are not separately replaceable.

2. Once removed, ensure that the dust cage is cleaned before refitting. Make sure that it locates squarely onto the pilot unit without any gaps between the cage edges and the pilot unit.

7.4. TO REMOVE THE BURNER, GAS TAP & PILOT ASSEMBLY

7.4.1.

Remove the outer case - see section 7.2.

7.4.2. Make sure that the gas tap is in the off position.

Disconnect the control spindle & adapter from the gas tap by removing the split pin. Lift the adapter clear of the gas tap spindle.

7.4.3. Disconnect the inlet pipe from the gas tap. It is the

lower con nection at the right side of the tap.

7.4.4. Slacken t he wing nut at the left side of the burner.

Remove the screw from the captive nut at the right side of the burner. Carefully remove the burner, tap & pilot unit.

7.4.5. Replace in the reverse order. Leave the burner fixing

screw and wing nut loose while reconnecting the inlet pipe to aid alignment.

Make sure that the control knob with spindle is correctly turned to agre e with the gas tap p osition bef ore refitti ng the split pin.

7.5 TO REPLACE GAS TAP OR INJECTOR(S)

7.5.1.

Remove the bu r n e r , tap & pilot unit - see section 7.4.

7.5.2. Disconnect the electrode lead from below the pilot

electrode.

7.5.3. Disconnect the thermocouple connection at the

bottom of the gas tap.

7.5.4. Dis c onnect the pilot pipe fr om the gas tap.

7.5.5. Remove the gas tap fixing nut from the burner and

slide ou t th e gas tap .

7.5.6. Unscrew the injector(s).

7.5.7. Replace in the reverse order using jointing

compound complying with BS 5292. Take care when replaci n g the i nj e ctor s. The i n je ctor s h a ve cer a mi c ti p s a t each end. It is importa nt n ot to a ll ow joi n tin g comp ou n d to get on either end of the injectors. Make sure that the control knob with spindle is correctly turned to agre e with the gas tap p osition bef ore refitti ng the split pin.

7.6 TO REPLACE THE PIEZO GENERATOR

7.6.1.

Remove burn e r, tap & pilot unit - see sec ti on 7.4.

7.6.2. Disconnect the electrode lead from below the piezo

unit.

7.6.3. Straighten the tabs securing the piezo unit to the tap

niting plate and pull the pi ezo u n i t c l ear.

7.6.4. Replace in the reverse order. Twist the tabs on the

piezo unit to secure to the niting plate. Ma ke sur e that the control knob with spindle is cor r ectl y tur n ed to a gr ee wi th the gas tap position before refitting the split pin.

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7.7. TO GREASE TH E GA S TAP

7.7.1.

Remove the gas tap complete with piezo generator see section 7.5.

7.7.2. Remove the two screws and shakeproof washers

securing the piezo generator. Carefully lift the piezo generator clear together with the gas tap h e ad .

7.7.3. Remove the spind l e and spri n g from the tap.

7.7.4. Note the position of the slot in the plug. Mark its

position on the tap body.

7.7.5. Rotate th e plug and pull it out of the tap.

7.7.6. Clean and grease the plug lightly with a suitable

grease. Do not apply excessive grease. Particularly, make sure that the gas ports are not restricted by grease.

7.7.7. Push the plug back into the tap body. Line up the

slot in the plug with the mark previously made on the tap body.

7.7.8 Reassemble in the reverse order making sure that the

components are correctly engaged. Check the operation of the tap and piezo. Make sure that the

control knob with sp i nd le i s cor r ectl y tur n ed to agr e e w i th the gas tap position before refitting the split pin.

7.8. TO R EMOVE THE COMPLETE F IR E TO CHECK CHIMNEY FOR DEBRIS.

7.8.1.

Remove the outer case - see section 7.2.

7.8.2. Rem o ve th e radiants and store in a saf e place.

7.8.3. Undo the inlet connection at the elbow located

centrally below the burner.

7.8.4. If wall mounted, remove t he two lower fixing screws

located in the back panel below the burner then remove the two upper screws accessible through the upper canopy grill. Lift the fire away from the wall.

7.8.5. If hearth mounted, pull the fire away from the wall.

Take care that the levelling screw heads d o not scratch the hearth surface.

7.8.6. Remove the cl osu re pl ate from the c h i m n ey open i n g.

7.8.7. Inspect the opening and clear away any debris from

the base of the f lue.

7.8.8. Reseal the closure plate and refit the fire in the

reverse order.

SHORT LIST O F SPARES

KEY DESCRIPTION No.

OFF

MAKER’S

PART No.

AGas tap 1 544609 B Piezo generator 1 536939 C Injector U pper B r ay c at 28 s i ze 120 1 544619

D In jector lower Bray cat 28 size 250B 1 545199

E Pilot unit 1 545949

F Electrode lead 1 544629 G Inl et elbow 1 532519 H Control knob (Con tour & Silhouette mahogany fin ish) 1 559759

Control knob (Silhouette Black ash fi n ish) 1 544659

JRadiant 3 544649 K Dress guard 1 559749 LDust cage 1 567619

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VALOR HEATING

ERDINGTON, BIRMINGHAM B24 9 QP

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