SELF PROPELLED BEDDING CHOPPER
2009-07-01 PARTS LIST
MODEL 01A99-0200
OPERATOR’S MANUAL
AND
VALMETAL INC.
SELF PROPELLED BEDDING CHOPPER
W
ARRANTY
Valmetal Incorporated (Valmetal) warrants new Self propelled bedding chopper to be free from defects in material
and workmanship, under normal use and service. Obligation under this warranty shall extend for a period of 1 year
(12 months) following the date of delivery to the original purchaser and shall be limited to replacement or repair at
Valmetal’s choice of any parts found to be defective upon inspection by Valmetal.
WARRANTY CLAIMS
The purchaser claiming under this warranty shall submit a warranty claim in the prescribed form to Valmetal or an
Authorized Dealer, for inspection by an authorized company representative.
LIMITATIONS OF LIABILITY
This warranty is expressly in lieu of all other warranties expressed or implied and all other obligations or liabilities on
Valmetal’s part of any kind or character, including liabilities for alleged representations or negligence. We neither
assume nor authorize any other person to assume on our behalf, any liability in connection with the subsequent sale
of the Bedding chopper.
This warranty shall not apply to any Bedding chopper which has been altered outside the factory in any way if,
according to Valmetal, the alterations affected the Bedding chopper operation and reliability, or if the Chopper has
been subject to misuse or accident.
This warranty does not apply to parts that are under warranty by the original manufacturer and for which service can
be obtained directly through authorized service centers. No warranty is extended to regular service items such as
knives, v-belts, lubricants, paint and the like.
OPERATOR’S MANUAL
The Purchaser acknowledges having received training on safe operation of the Self propelled bedding chopper and
further acknowledges that Valmetal does not assume any liability resulting from the operation of the Bedding chopper
in any manner other than described in the Operator’s Manual supplied at the time of purchase.
INSPECTION PROCEDURE
Belts tensioned
Machine lubricated
Fasteners tight
Rotor turn freely
All safety decals installed
Guards and shields installed and secured
Operating and safety instructions reviewed with customer
WARRANTY VOID IF NOT REGISTERED
SERIAL NUMBER LOCATION
Always state the serial number of your Valmetal Self propelled bedding chopper when ordering parts or
requesting service or other information.
The serial number plate is located where indicated. Please mark the number in the space provided for
easy reference.
MODEL TYPE:
SERIAL NUMBER:
Contents
SECTION 1 INTRODUCTION .....................................................................................
SECTION 2 SAFETY ...................................................................................................
2.1 GENERAL SAFETY ......................................................................................................................
2.2 OPERATING SAFETY ..................................................................................................................
2.3 MAINTENANCE SAFETY .............................................................................................................
2.4 HYDRAULIC SAFETY ..................................................................................................................
2.5 BATTERY SAFETY .......................................................................................................................
2.6 TIRE SAFETY ...............................................................................................................................
2.7 REFUELING SAFETY ...................................................................................................................
2.8 STORAGE SAFETY ......................................................................................................................
2.9 SAFETY DECALS .........................................................................................................................
2.10 SIGN-OFF FORM .........................................................................................................................
SECTION 3 SAFETY DECALS LOCATION ................................................................
SECTION 4 OPERATION ............................................................................................
4.1 TO THE NEW OPERATOR OR OWNER .....................................................................................
4.2 MACHINE COMPONENTS ...........................................................................................................
4.3 BREAK-IN .....................................................................................................................................
4.4 PRE-OPERATION CHECKLIST ...................................................................................................
4.5 CONTROLS ..................................................................................................................................
4.6 OPERATING .................................................................................................................................
4.7 STORAGE .....................................................................................................................................
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SECTION 5 SERVICE AND MAINTENANCE .............................................................
5.1 SERVICE ......................................................................................................................................
5.1.1 FUEL, FLUIDS AND LUBRICANTS ..................................................................................................
5.1.2 GREASING ........................................................................................................................................
5.1.3 SERVICING INTERVALS ..................................................................................................................
5.1.4 SERVICE RECORD ..........................................................................................................................
5.2 MAINTENANCE ............................................................................................................................
5.2.1 CHANGING ENGINE OIL ..................................................................................................................
5.2.2 CLEANING ENGINE AND COMPARTMENT ....................................................................................
5.2.3 TUB ROTATION DRIVE ....................................................................................................................
5.2.3.1
5.2.3.2 BELT REPLACEMENT ...........................................................................................................................
5.2.4 ROTOR DRIVE ..................................................................................................................................
5.2.4.1 BELTS TIGHTENING .............................................................................................................................
5.2.4.2 BELTS REPLACEMENT ........................................................................................................................
REPAIRS ......................................................................................................................................
5.3
5.3.1 KNIFE REMPLACEMENT .................................................................................................................
BELT TIGHTENING ...............................................................................................................................
SECTION 6 SPECIFICATIONS ...................................................................................
6.1 BOLT TORQUE ............................................................................................................................
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SECTION 1 INTRODUCTION
Congratulations on your choice of a ValMetal Self propelled bedding chopper to complement your farming
operation. This equipment has been designed and manufactured to meet the needs of a discerning livestock
industry.
Safe, efficient and trouble free operation of your ValMetal Bedding chopper requires that you and anyone
else who will be operating or maintaining the Chopper, read and understand the Safety, Operation and
Maintenance informations contained in the Operator's Manual.
This manual covers the Models 01A99-0200 manufactured by ValMetal.
Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your
ValMetal Dealer or Distributor if you need assistance or information.
OPERATOR ORIENTATION - The directions left, right, front and rear, as mentioned throughout this manual,
are as seen from behind the guide bar and facing in the direction of the Chopper.
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SECTION 2 SAFETY
SAFETY ALERT SYMBOL
This Safety Alert symbol means
ATTENTION! BECOME ALERT!
YOUR SAFETY IS INVOLVED!
3 Big Reasons
The Safety Alert symbol identifies important
safety messages on the Valmetal Bedding
chopper and in the manual. When you see
this symbol, be alert to the possibility of personal injury or death. Follow the instructions
in the safety message.
Why is SAFETY important to you ?
Accidents Disable and Kill
Accidents Cost
Accidents Can be avoided
SIGNAL WORDS: DANGER -
Note the use of the signal words DAN
GER, WARNING and CAUTION with
the safety messages. The appropriate
signal word for each message has been
selected using the following guide-lines:
2
An immediate and specific hazard
which WILL result in severe personal
injury or death if the proper precautions are not taken.
CAUTION -
WARNING -
A specific hazard or unsafe practice
which COULD result in severe personal injury or death if proper precautions are not taken.
Unsafe practices which COULD
result in personal injury if proper
practices are not taken, or as a
reminder of good safety practices.
IMPORTANT
2.1 GENERAL SAFETY
YOU are responsible for the SAFE operation and
maintenance of your ValMetal Self propelled bedding
chopper. YOU must ensure that you and anyone
else who is going to operate, maintain or work
around the machine be familiar with the operating
and maintenance procedures and related SAFETY
information contained in this manual.
Remember, YOU are the key to safety. Good safety
practices not only protect you but also the people
around you. Make these practices a working part of
your safety program. Be certain that EVERYONE
operating this equipment is familiar with the recommended operating and maintenance procedures and
follows all the safety precautions. Most accidents
can be prevented. Do not risk injury or death by
ignoring good safety practices.
Bedding chopper owners must give operating
instructions to operators or employees before allowing them to operate the machine, and at least annually thereafter per OSHA regulation 1928.57.
The most important safety device on this equipment
is a SAFE operator. It is the operator's responsibility
to read and understand ALL Safety and Operating
instructions in the manual and to follow these. All
accidents can be avoided.
1 . Read and understand the Operator's Manual and
all safety signs before operating, maintaining or
adjusting the Bedding chopper.
2. Have a first-aid kit available
for use should the need
arise and know how to use it.
3. Have a fire extinguisher
available for use should
the need arise and know
how to use it.
4. Wear appropriate protective gear. This list
includes but is not limited to:
- A hard hat
- Protective shoes with slip resistant soles
- Protective glasses or goggles
- Heavy gloves
- Wet weather gear
- Hearing protection
- Respirator or filter mask
5. Install and secure all guards before starting.
6. Wear appropriate ear protection
for prolonged exposure to excessive
noise.
A person who has not read and understood all operating and safety instructions is not qualified to operate the machine. An untrained operator exposes
himself and bystanders to possible serious injury or
death.
Do not modify the equipment in any way.
Unauthorized modification may impair the function
and/or safety and could affect the Iife of the machine.
Think SAFETY! Work SAFELY!
7. Do not allow riders.
8. Release direction/speed lever, disengage tub
rotation control, raise rotor grate, disengage
rotor, stop engine, remove ignition wire and wait
for all moving parts to stop before servicing,
maintaining, adjusting, repairing or unplugging.
9. Clear the area of people, especially small children, before starting the unit.
10. Review safety related items annually with all personnel who will be operating or maintaining the
Bedding chopper.
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2.2 OPERATING SAFETY
2.3 MAINTENANCE SAFETY
1. Read and understand the Operator's Manual and
all safety signs before operating, servicing,
adjusting, repairing, unplugging or filling.
2. Do not allow riders.
3. Install and secure all guards and shields before
starting or operating.
4. Keep hands, feet, hair and clothing away from
moving parts.
5. Never climb into the Chopper tub or place hands
in any opening when the engine is running.
6. Release direction/speed lever, disengage tub
rotation control, raise rotor grate, disengage
rotor, stop engine, remove ignition wire and wait
for all moving parts to stop before servicing,
maintaining, adjusting, repairing or unplugging.
7. Place all controls in neutral before starting.
8. Operate machine only while standing behing
guiding bar.
9. Clear the area of bystanders, especially small
children, before starting.
1. Follow ALL the operating, maintenance and safety information in the manual.
Support the machine with blocks or safety stands
2.
when changing tires or working beneath it.
3. Release direction/speed lever, disengage tub
rotation control, raise rotor grate, disengage
rotor, stop engine, remove ignition wire and wait
for all moving parts to stop before servicing,
maintaining, adjusting, repairing or unplugging.
4. Follow good Shop Practices
- Keep service area clean
and dry.
- Be sure electrical outlets and
tools are properly grounded
- Use adequate light for the
job at hand
5. Remove wire from spark plug before working on
machine.
6. Do not adjust drive belts when the engine is running.
7. Make sure all guards and access doors are in
place and properly secured when maintenance
work is completed.
10. Allow engine to cool for 5 minutes before refuel-
ing.
11. Do not smoke while refueling. Do not allow others to smoke.
12. Never operate the machine inside a closed building unless it has adequate ventilation.
13. Do not reach into tub while the engine is running
even if rotor is not activated.
14. Make sure all hydraulic components are tight, not
damaged and free of leaks before using.
15. Review safety instructions with all operators
annually.
8. Keep hands, feet, hair and clothing away from
moving and/or rotating parts.
9. Never wear ill-fitting, baggy or frayed clothing
when working around or on any of the drive system components.
10. Clear the area of bystanders, especially small
children, when carrying out any maintenance and
repairs or making any adjustments.
11. Be careful when working around or maintaining
high-pressure hydraulic system. Wear proper
eye and hand protection when searching for a
high-pressure hydraulic leak. Use a piece of
wood or cardboard as a back-stop when searching for a pin hole leak in a hose or steel line.
12. Seek immediate medical attention if a high-pressure stream of hydraulic fluid pierces the skin, as
toxic reaction and infection could develop.
13. Wear heavy canvas or leather gloves when
working with the rotor or knives.
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2.4 HYDRAULIC SAFETY
WARNING
2.6 TIRE SAFETY
1. Make sure that all components in the hydraulic
system are kept in good condition and are clean.
2. Replace any worn, cut, abraded, flattened or
crimped hoses and steel lines.
3. Before applying pressure to the system, make
sure all components are tight and that lines,
hoses and couplings are not damaged.
4. Do not attempt any makeshift repairs to the
hydraulic lines, fittings or hoses by using tape,
clamps or cements. The hydraulic system operates under extremely high-pressure. Such
repairs will fail suddenly and create a hazardous
and unsafe condition.
5. Wear proper hand and eye
protection when searching
for a high pressure hydraulic
leak.
Use a piece of wood or
cardboard as a backstop
instead of hands to isolate
and identify a leak.
6. If injured by a concentrated high-pressure stream
of hydraulic fluid, seek medical attention immediately. Serious infection or toxic reaction can
develop from hydraulic fluid piercing the skin surface.
1. Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an
explosion which may result in serious injury or
death.
2. Do not attempt to mount a tire unless you have
the proper equipment and experience to do the
job.
3. Have a qualified tire dealer or repair service perform required tire maintenance.
2.7 REFUELING SAFETY
1. Handle fuel with care. It is highly flammable.
2. Allow engine to cool for 5 minutes before refueling. Clean up spilled fuel before restarting
engine.
3. Do not refuel the machine
while smoking or when
near open flame or sparks.
4. Fill fuel tank outdoors.
5. Prevent fires by keeping machine clean of accumulated trash, grease or debris.
2.5 BATTERY SAFETY
Keep all sparks and flames away from batteries,
1.
as gas given off by electrolyte is explosive.
2. Avoid contact with battery electrolyte; wash off
any spilled electrolyte immediately.
Wear safety glasses when working near batter-
3.
ies.
4. Do not tip batteries more than 45 degrees to
avoid electrolyte loss.
5. To avoid injury from sparks or short circuit, dis
connect battery ground cable before servicing
any part of electrical system.
2.8 STORAGE SAFETY
Store The Chopper on a firm, level surface.
1.
2. Store the Chopper in an area away from human
activity.
3. Do not permit children to play on or around the
stored machine.
4. Make sure the unit is sitting, or blocked up firm
and solid and will not tip or sink into a soft area.
5. Cover with a weather-proof tarpaulin and tie
-
down securely.
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2.9 SAFETY DECALS
1. Keep safety decals and signs clean and readable
at all times.
2. Replace safety decals and signs that are missing
or have become illegible.
3. Replaced parts that displayed a safety sign
should also display the current sign.
4. Safety decals or signs are available from your
Dealer Parts Department or the factory.
How to install Safety DecaIs :
* Be sure that the installation area is clean and
dry.
* Decide on the exact position before you remove
the backing paper.
* Remove the smallest portion of the split backing
paper.
* Align the decal over the specified area and care-
fully press the small portion with the exposed
sticky backing in place.
* Slowly peel back the remaining paper and care-
fully smooth the remaining portion of the decal in
place.
* Small air pockets can be pierced with a pin and
smoothed out using the piece of decal backing
paper.
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2.10 SIGN-OFF FORM
DATE
EMPLOYEE'S SIGNATURE EMPLOYER'S SIGNATURE
ValMetal inc. follows the general Safety Standards specified by the Society of Automotive Engineers (SAE)
and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the
Maintenance information presented in this manual.
Do not operate or allow anyone else to operate this equipment until such information has been reviewed.
Annually review this information.
Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment.
We feel that an untrained operator is unqualified to operate this machine.
A sign-off sheet is provided for your record keeping to show that all personnel who will be working with the
equipment have read and understand the information in the Operator's Manual and have been instructed in
the operation of the equipment.
Self propelled bedding chopper must read and clearly understand ALL Safety, Operating and
SIGN-OFF FORM
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SECTION 3 SAFETY DECALS LOCATION
The types of decals and locations on the equipment are shown in the illustration below. Good safety requires
that you familiarize yourself with the various Safety Decals, the type of warning and the area, particular function related to that area, that requires your SAFETY AWARENESS.
Think SAFETY! Work SAFELY!
REMEMBER - If Safety Decals have been damaged, removed, become illegible or parts replaced without
decals, new decals must be applied. New decals are available from your authorized dealer.
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