Val-Matic 3 Way Plug Valve User Manual
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al-
ati
®
Manu
CCP
l No.
-OM3-1
Op
3–
ratio
Inst
INTROD
RECEIVI
DESCRI
VALVE
INSTALL
MAINTE
TROUBL
DISASS
REASSE
PARTS
WARRA
ay
, M
llati
CTION ....
NG AND S
TION OF
ONSTRU
TION ......
ANCE .....
ESHOOTI
MBLY ......
MBLY .......
SERVIC
TY...........
lu
inten
n M
.................
TORAGE .
PERATI
TION .......
.................
.................
G ............
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.................
................
.................
Val
ance
nual
.................
.................
N .............
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ve
and
.. 2
.. 2
.. 2
.. 3
.. 4
.. 5
.. 7
.. 7
.. 8
.. 8
.. 9
ALVE
905 Ri
Phone (
www.val
ND MANU
erside Dr.
30) 941-760
matic.com
ACTURING
● Elmh
0 ● Fax (
CORP.
urst, IL 60
30) 941-804
26
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I
NTRODU
he 3-Way
ears of tro
rovide you
nd maintain
he valve is
alve with th
any types
olids. The
ctuator Rati
ameplate fo
AUTION:
ressures
l
eakage and
he "Cold
ressure rati
tended for
lug into the t
ECEIVIN
I
nspect valve
nload all v
ropping. D
round the a
ERATI
TION
lug Valve h
ble-free ope
ith the info
the valve to
a 360 deg
ree seats a
f fluids inclu
Size, Cold
g, and Mod
reference.
o not use
igher tha
damage to
orking Pre
g of the val
ight shutoff
hree seats.
AND ST
upon recei
lves careful
not lift val
tuator or thr
L-MA
N, M
s been des
ration. Thi
mation to p
ensure a lon
ee, resilient
d is capabl
ing fluids wi
orking Pre
l No. are st
alve for li
nameplat
alve may o
sure" is th
e at 150oF.
ith pressur
RAGE
t for damag
ly to the gr
es with slin
ugh the seat
IC'S
INTE
gned to giv
manual wil
operly instal
service life
seated plu
of handlin
h suspende
sure (CWP)
mped on th
e testing a
rating o
cur.
e non-shoc
The valve i
pushing th
in shipment
und withou
gs or chain
area.
-WAY
ANCE
l
l
.
.
ass
posi
The
the
dire
the
the
for
tight
LUG
AND I
n
externally a
mbly is loca
ion the heig
valve is op
ear actuato
tion through
op of the act
lug face.
djustable ind
shutoff.
ALVE
STAL
djustable t
ed in the va
t of the plug
rated by tur
. The valv
a full 360 d
uator cover i
djustable ro
ication of the
ATIO
o-way thrus
ve bonnet t
in the valve.
ing the han
can be turn
grees. The
dicates the l
nd head bol
exact seat l
t bearing
precisely
wheel of
ed in any
ointer on
ocation of
s provide
cation for
alves shoul
stalled to
ng term sto
ust remain
lug coated
uch as Do
unlight or oz
ESCRIP
s shown in
nd a tapere
ody. Three
lug can seal
he seat is
i
terference
ubber plug
ing type seal
nd low oper
t the full r
(
pressure pu
remain cr
revent weat
age greater
open and t
ith a thin fil
Corning #
ne for any e
ION OF O
Figure 1, th
plug that
nickel seats
off any of t
tapered to
nd tight sh
ealing surfa
ng surfaces
ting torque.
ting in the
hing the plu
ted, clean
er-related d
han six mon
e rubber su
of FDA app
. Do not e
xtended peri
ERATIO
valve consi
ivots 360 d
are provide
e three pipe
provide ad
toff service.
e also cont
o provide su
The valve s
direct pres
into the sea
nd dry unti
amage. Fo
hs, the valv
rfaces of th
roved greas
pose plug t
d.
ts of a bod
grees in th
so that th
connections
ustable sea
The molde
ins raised o
erior sealin
als drop-tigh
ure directio
).
.
l
FIGURE
1. 3-WAY
ACTUA
LUG VALV
OR
WITH
V
Tcnssiril T
fotoTsba
mcr
F
ALVE C
O
a
g
t
F
n
d
n
o
m
a
n
S
T
e
t
e
e
e
e
a
n
t
k
P
g
w
t
M
s
n
c
v
1
v
e
E
s
d
s
t
t
e
s
d
y
r
d
e
t
s
C
B
C
r
n
p
r
N
r
g
n
G
o
s
C
N
D
G
R
w
e
w
s
G
s
T
he standa
onstructed o
ickel seat
teel bearin
ubmitted for
on construc
lustrated in
he body (1)
or connectio
o be service
he plug (3)
leeve beari
oss in the b
t the bottom
aterial fro
losure is m
otated into o
NSTRUC
rd Cam-C
rugged cas
nd perman
s. See th
the order if
ion. The d
igure 2.
is available
to the pipeli
in-line by r
has integral
gs (6) locat
dy. Grit-Gu
of the beari
wearing
de when the
e of the nic
ION
ntric® Plu
ductile iron
ntly lubrica
specific
other than
etails of co
with 3-Way
ne. The valv
moving the
shafts and
d in the co
rd® seals (2
gs (6) to pre
he bearing.
rubber coat
el seats.
Valve i
ith a welde
ed stainles
aterials Lis
tandard cas
struction ar
flanged end
e is designe
ast cover (2)
is guided b
er and lowe
) are locate
ent abrasiv
Leak-tigh
d plug (3) i
.
I
TEM DES
1 Body
2 Cove
3 Plug*
6 Beari
7 V-Ty
8 Cove
12 Hex
13 Stud*
15 Cove
17 Sprin
18 Packi
21 Grit22 Thrus
23 Supp
24 Key
29 Shim
RIPTION
gs*
e Packing*
Seal*
ut*
Bolt
Pin*
g Follower
uard®*
t Bearing*
rt Plate*
*
*RE
OMMENDE
MATE
Ductile Iron
Welded Nick
Ductile Iron
Ductile Iron
Resilient Fac
316 Stainles
Buna-N
Buna-N
Steel
Steel
Alloy Steel,
Carbon Steel
Cast Iron
Buna-N
Bronze
Carbon Steel
Carbon Steel
304 Stainles
SPARE PAR
IAL
ith Overlay
l Seat
ith
ing
Steel
r 5
Steel
TA
LE 1. STA
DARD PLU
VALVE PA
RTS LIST
IGURE 2.
TANDARD
LUG VALV
CONSTRU
TION
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