Valmar MULTY P TTi Series, MULTY P 7 TTi, MULTY P 7 TTi+dual, MULTY P 12 TTi Handling, Operating And Maintenance Manual

VALMAR
HANDLING, OPERATING AND
MAINTENANCE GUIDE OF THE APPLIANCES
FOR THE PRODUCTION OF ICE CREAM
Model MULTY P TTi
Ver_MU_TT_001
Italian Gelato Concepts Pty Limited
PO Box 2134 Toowong Qld 4066
ABN 48 603 731 424
www.italiangelato.com.au info@italiangelato.com.au
Mob: +61 (0) 411 089 142
3
TABLE OF CONTENTS
1 INSTRUCTIONS ON HOW TO USE THE GUIDE ...................................... 7
1.1
2 GENERAL FEATURES AND SPECIFICATIONS ....................................... 8
2.1
2.2
2.3
3 TRANSPORTATION AND PLACING OF THE APPLIANCE ................... 12
3.1
3.2
3.3
3.4
4 REQUIREMENTS AND CONDITIONS FOR NORMAL OPERATION OF
THE APPLIANCE ............................................................................................ 14
4.1
4.2
4.3
5 CONNECTING THE APPLIANCE ............................................................ 16
5.1
5.2
5.3
6 OPERATING THE APPLIANCE ............................................................... 18
7 CONTROL BOARD .................................................................................. 19
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
8 PROGRAMS ............................................................................................. 73
9 MENU PROGRAMS.................................................................................. 74
9.1
9.2
10 CHANGING PARAMETERS OF MACHINE ............................................. 87
10.1
10.2
11 PROTECTION OF THE USER AND OF THE MACHINE ......................... 99
11.1
11.2
11.3
11.4
12 USE OF THE APPLIANCE ..................................................................... 100
12.1
12.2
12.3
12.4
12.5
SYMBOLS USED IN THE GUIDE ........................................................ 7
GENERAL FEATURES ........................................................................ 8
IDENTIFICATION OF THE APPLIANCE ........................................... 10
TECHNICAL SPECIFICATIONS ........................................................ 11
INSTRUCTIONS FOR PREVENTING INJURIES .............................. 12
UNLOADING THE APPLIANCE FROM THE LORRY........................ 12
UNPACKING OF THE APPLIANCE ................................................... 13
PLACING THE APPLIANCE ON THE GROUND ............................... 13
ENVIRONMENTAL CONDITIONS ..................................................... 14
WATER SUPPLY REQUIREMENTS ................................................. 14
ELECTRICITY SUPPLY REQUIREMENTS ....................................... 15
INSTRUCTIONS FOR PREVENTION OF INJURIES ........................ 16
CONNECTING THE APPLIANCE TO THE WATER SUPPLY ........... 16
CONNECTING THE APPLIANCE TO THE POWER SUPPLY .......... 17
TOUCH SCREEN (dual inactive home screen) ................................. 19
PUSH-BUTTON PANEL (TREATING – HEATING) ........................... 49
PUSH-BUTTON PANEL (PRODUCTION – COOLING) ..................... 53
FIRST USING OF THE MACHINE ..................................................... 61
LANGUAGE SELECTION .................................................................. 62
DATA DOWNLOAD ........................................................................... 63
UPDATE OF NEW PROGRAM OR NEW DATABASE ...................... 71
WEAR OF THE SCRAPERS ............................................................. 72
MENU PROGRAMS of the HEATING PART ..................................... 74
MENU PROGRAMS of the COOLING PART ..................................... 80
CHANGING PARAMETERS (cooking part) ....................................... 87
CHANGING PARAMETERS (cooling part) ........................................ 93
PROTECTION OF THE USER........................................................... 99
ELECTRICAL OVERLOAD PROTECTION ........................................ 99
THERMIC SAFETY DEVICES ........................................................... 99
PROTECTION OF THE COOLING SYSTEM .................................... 99
INSTRUCTIONS FOR THE PREVENTION OF INJURIES .............. 100
BASIC RULES FOR OPERATING THE APPLIANCE...................... 101
COVER OF THE KETTLE ................................................................ 102
OUTLET VALVE .............................................................................. 102
PROCESSING CYLINDER DOOR .................................................. 103
4
12.6
OUTLET HOLE COVER .................................................................. 103
12.7
TO-DO LIST BEFORE OPERATING THE APPLIANCE .................. 104
13 CLEANING OF THE APPLIANCE .......................................................... 105
13.1
INSTRUCTIONS FOR THE PREVENTION OF INJURIES .............. 105
13.2
CLEANING THE SURFACES OF THE APPLIANCE ....................... 106
13.3
USING THE WATER PIPE FOR CLEANING ................................... 106
13.4
CLEANING OF PARTS THAT COME IN CONTACT WITH THE ICE
CREAM 107
13.5
13.6
DISINFECTION OF THE KETTLE ................................................... 130
DISINFECTION OF THE ICE CREAM PRODUCTION CYLINDER . 131
14 MAINTENANCE OF THE APPLIANCE .................................................. 131
14.1
INSTRUCTIONS FOR PREVENTION OF INJURIES ...................... 131
14.2
PROBLEMS, ERRORS AND TROUBLESHOOTING ...................... 132
14.3
REGULAR MAINTENANCE INSPECTION PLAN............................ 133
14.4
TEST RUN ....................................................................................... 133
14.5
CHECKING THE CONDITION AND WEAR OF THE MIXER
SCRAPERS .................................................................................................... 133
14.6
REPLACING THE MIXER SCRAPERS AND SLIDERS .................. 135
14.7
SETTING THE WATER REGULATION VALVE ............................... 137
14.8
DANGER OF TEMPERATURES BELOW 0 °C ............................... 138
14.9
ORDERING SPARE PARTS ............................................................ 139
5
BASIC STARTING OF THE MACHINE
STARTING OF THE MACHINE (heating at 85°C ):
With quick key AUTOMATIC
AUTOMATIC - button for the heating of the mixture up to 85°C.
STARTING OF THE MACHINE (ice cream production)
With quick key ICE CREAM
ICE CREAM - button for the producing of the ice cream in MODE 1.
STARTING OF THE MACHINE (extraction of the ice cream)
With key EXTRACTION
EXTRACTION - button for the extraction of the ice cream.
For more information read the entrie manual!
6
HOT AREA!
PAY PARTICUAL ATTENTION - HOT MIXTURE!
Duiring the heating operation (hot mixture) or after emptying of it (time 10 minutes) the user:
can only by handle slowly opened or closed the outlet valve! can turn the handle in clockwise direction (for opening and closing the
outlet pipe)!
can’t apprehended or turn the inox part of the outlet pipe!
The user must take particular attention when slow opening and closing the outlet pipe (the cover of the batch feeder must be closed) that does’n the hot mixture burned the hands, face...!
7
1 INSTRUCTIONS ON HOW TO USE THE GUIDE
Since we are in the company VALMAR aware that it is in yours as well as in our interest that the machine would operate at its best and as cheap as possible we have prepared this instruction manual, in order to assist you with your machine. The instruction manual must be stored near the machine, so you will be able to access it when needed.
Only authorized persons (operators), who know how to operate the appliance, are allowed to handle and operate it. Operators must read and study the manual carefully and they must follow the instructions. The company VALMAR can not be held responsible for any kind of damage or injuries occurred due to non-consideration of the instruction manual.
Further to these instructions, all applicable environmental legislation and regulations regarding safety at work must be taken into consideration. Handling the appliance required carefulness, which is expressed in the manual with symbols.
1.1 SYMBOLS USED IN THE GUIDE
This symbol represents important content in the manual. You should study the text accompanied with this symbol carefully. Disregard of instructions and warning symbols may lead to serious personal injury and damage to the appliance.
This symbol represents explicit prohibition of specific actions or operations. When you see this symbol, special attention should be paid to what it refers.
This symbol calls your attention to the importance of the text as regards proper handling of the appliance, but without danger of personal injury.
This symbol means that the content of the text is of a technical nature and is related to technical specifications.
This symbol is an instruction to proceed with caution while engaging in a specific operation referred to in the text.
This symbol means that the action to which it refers may also be carried out by persons skilled in the operation of the appliance.
8
This symbol is a warning that any action or operation referred to in the text must be carried out only by authorized servicing personnel.
2 GENERAL FEATURES AND SPECIFICATIONS
2.1 GENERAL FEATURES
The appliance is designed exclusively for the ice cream and other mass (custard...) production and the processing of fresh ice cream. The manufacturing company VALMAR cannot be held liable in any way for personal injuries or damage caused to the appliance in cases when the appliance has been used for any other purposes than those specified.
The appliance consists of:
main construction side panels and top cover mixture producing cylinder with mixer electrical assembly hydraulic assembly (water) cooling assembly
It is forbidden to reassemble, alter or in any way modify the appliance or any part of the appliance without an express permission of the manufacturer.
This appliance is designed in compliance with the following European directives:
CEE 2006/42/EC and updates, CEE 2006/95/EC and updates, CEE 2004/108/EC and updates, CEE 89/109 and updates, CEE 1935/2004 and updates, CEE 2023/2006 and updates, CEE 72/2002 and updates.
and following standards:
EN ISO 12100-2:2003+A1:2009 EN 60204:2006+A1:2009 EN ISO 14121-1:2007 EN ISO 13857:2008 EN 61310-1 + EN 61310-2 EN ISO 14159
This appliance is fully compliant with all legal standards for operational safety. The level of operating noise does not exceed 75 dB (in front of the machine). Cooling is carried out with the use of ecological gas (see the silver plate on the back side of the machine) and water condenser with the possibility of mounting air condenser.
9
With the intention to provide our customers with a well-tested appliance, ready for normal operation, the initial start-up is always carried out at the factory by the manufacturer before the product is packed and shipped to our client. Additional start-up and appliance's adjustments can be made on the client's premises by technicians authorized by VALMAR.Set the appliance in a suitable place, block it to ensure stability, and connect to the water and power supplies. Blocked and connected appliance is ready for operation.
The price of the appliance does not include installation costs and the cost of the demonstration of its operation.
The warranty does not include replacements or repairs of malfunctions caused by incorrect connection of the appliance.
The quality and the quantity of the ice cream depend on:
temperature of the cooling water; temperature of air; final temperature of the ice cream; quantity and quality of the ice cream mixture; desired consistency of ice cream; increase in the volume of ice cream.
The mixture is poured into the treating cylinder and then pressing AUTOMATIC
key. The mixture is heated up to treating temperature (85°C) and then maintained at treating temperature until is poured into processing cylinder. Hot mixture is introduced inside the production cylinder. The production of ice
cream - mass is started by pressing the ICE CREAM key or START key. The machine cools the mixture (mass, ice cream) until the final density (or up to the final temperature or the preset time) of ice cream.
DUAL machine can heating and cooling some mixture or cream in production
cylinder by pressing the START key (actual program).
Ice cream, mass is extraced out through the ejection hole into the vessel by
pressing EXTRACTION key.
Operations of the appliance:
Kettle - heating part:
mixing and heating the mixture in the treating cylinder up to the
predetermined temperature (85°C) and then maintenance at the
predetermined temperature (AUTOMATIC HEATING ),
Caution must be taken because the outlet valve and the pipe are heated because they are exposed at hot mixture. Danger of scalding!
mixing and heating the mixture in the cylinder of preparation up to the
selected temperature trough the selected program (START );
Caution must be taken because the outlet valve and the pipe are heated because they are exposed at hot mixture. Danger of scalding!
mixing in the mixture treating cylinder (MIXING, CLEANING,
DESINFECTING, TESTING START UP );
Cylinder - cooling part:
mixing and cooling of the ice cream mixture in the production cylinder
in trough the selected program (quick button) ;
mixing and cooling of the cream mixture in the production cylinder in
trough the selected program (START );
mixing and heating or colling of the mixture, cream in the production
cylinder in trought the selected program (START ) - only DUAL MACHINES;
fast mixing – extraction of the ice cream in the production cylinder
(EXTRACTION );
slow mixing in the production cylinder (MIXING, CLEANING,
DESINFECTING, TESTING START UP ).
The warranty does not include replacements or repairs of malfunctions caused by incorrect use of the appliance.
2.2 IDENTIFICATION OF THE APPLIANCE
Every appliance has its own identification label, which is fixed on the backside of the appliance. The ID label contains the essential technical specifications of the appliance:
1. manufacturer
2. manufacturers address
3. model
4. serial number
5. power supply voltage
6. nominal frequency
7. maximum current
8. cooling gas type
9. cooling gas weight
10. power
11. year of manufacturing
10
MODEL
WATER FLUX
PRODUCTION OF
SINGLE QUANTITY
1
2
3
5
8
6
9
4
7
10
11
The ID label must not be removed or damaged!
2.3 TECHNICAL SPECIFICATIONS
The appliances essential technical specifications:
power supply voltage (see appliance label) maximum current (see appliance label) power (see appliance label) nominal frequency (see appliance label) water consumption production capacity capacity of a cylinder cycle weight dimensions
All technical specifications, such as the weight, dimensions and power of the appliance are not mandatory for the manufacturer and may change.
MULTY P
7 TTi 613 709+241 1401+100 11 17 9/45 2 7
7 TTi+dual
12 TTi 613 709+241 1401+100 15,34
WEIGHT
Kg Leight Depth Height KW * l/ciklus Kg/h Min kg Max kg
613 709+241 1401+100 11,7 17 9/45 2 7
DIMENSION (mm) POWER
cca
21 12/75 3 10
ICE-CREAM
VOLUME/CYCLE
11
Note that 1 liter of ice cream mixture is equivalent to 1,1 kilogram.
*
The water consumption in cylinder depends on:
the incoming water temperature, the ice cream mixture (type), the ice cream mixture temperature, the required final ice cream temperature.
3 TRANSPORTATION AND PLACING OF THE
APPLIANCE
3.1 INSTRUCTIONS FOR PREVENTING INJURIES
Pay due attention to legally required safety measures.
At work wear suitable clothing. Do not wear ties, jeweller’s chains or belts, which could get caught in the machine. Do not shift or dislocate the safety switches or protective parts.
Make sure that the lifting device is in good condition and that its load capacity exceeds the weight of the appliance (refer to the technical specifications data sheet). Lift the appliance following the instructions for its use and maintenance. Pay attention to the handling and handgrip locations. The use of a suitable lifting device is recommended.
While lifting or moving the appliance do not stand under the machine.
Do not turn the appliance after holding the cables or the water hose has lifted it.
If you have to attend to any work higher up above the appliance, you should use a suitable ladder and not the appliance for support.
3.2 UNLOADING THE APPLIANCE FROM THE LORRY
Required devices are a hand lift for pallets and a forklift truck with load capacity of at least 1,200 kg.
Lift the crate containing the appliance using the hydraulic palette lift and move it as close to the open side of the lorry as possible.
12
Remove the hand lift from underneath and handle the crate with the forklift truck. Make sure that the weight is focused on the holding points. Remove the crate from the lorry with the forklift truck in reverse gear as soon as the crate is moved out of the lorry, and lower the crate to the minimal height of around 30 cm. Slowly and carefully place the box containing the appliance in its place. To move the appliance around on the premises use wheels, which are supplied with the appliance.
3.3 UNPACKING OF THE APPLIANCE
Upon the delivery check if the crate was not damaged during transportation.
First the appliance is fixed on the pallet with two paking strips and then is placed the carton box which is fixed to the pallet with two paking strip too.
When the machine is unpacked, make sure that the packaging is disposed in a suitable manner and in compliance with standards on environmental safety.
3.4 PLACING THE APPLIANCE ON THE GROUND
Place the machine on a level solid non-combustible surface with an adequate strength of at least 600 kg per m² for the weight of the machine, and position the appliance at least 60 cm away from the wall or other objects. Leave enough space in front of the appliance to ensure comfortable access and work with the appliance.
13
min.
max.
While placing the appliance in position, block the front wheels (by pressing the brake), which will ensure that the appliance will not be able to move.
4 REQUIREMENTS AND CONDITIONS FOR
NORMAL OPERATION OF THE APPLIANCE
Before connecting the appliance to electricity supply, the operator must make sure that environment requirements have been met: the temperature and humidity of the air must be appropriate and the water supply and electricity networks comply with all requirements for normal operation of the appliance.
When the characteristics of either the water supply or electricity network fail to meet the requirements for normal operation, the machine must not be connected to power supply.
4.1 ENVIRONMENTAL CONDITIONS
Prior to connecting the appliance, the temperature and the humidity of the environment, in which the appliance will be operated, must be assessed and checked.
AIR TEMPERATURE 10°C 38°C
AIR HUMIDITY 0% 85%
If room temperature drops under 0 ºC (273K), water must be released from the condenser.
4.2 WATER SUPPLY REQUIREMENTS
14
Prior to connecting the appliance to the power source, the temperature,
min.
max.
nominal voltage
min. voltage
max. voltage
nominal voltage
min. voltage
max. voltage
nominal voltage
min. vol
tage
max. voltage
nominal voltage
min. voltage
max. voltage
nominal voltage
min. voltage
max. voltage
pressure and water flow from the water supply network must be checked.
Permitted water temperature and water pressure from the water supply network:
WATER TEMPERATURE
WATER PRESSURE 100kPa (1bar) 800kPa (8bar)
WATER FLOW 400 l/h /
5°C 30°C
Water supply must be checked for all conditions that are required for alimentary use.
Low water pressure causes the cooling system to function improperly. The cooling gas does not condense, thus causing the compressor to overload. In such cases, the safety pressure valve kicks in and switches off the compressor. The results of mixture treating and ice cream production when the water pressure is too low are not as good as when the water pressure is normal.
The maximum presence of chlorides in water is 120 ppm. Exchangers are not suitable for the use of salt water.
4.3 ELECTRICITY SUPPLY REQUIREMENTS
Prior to connecting the appliance to the power source, the voltage and the maximum power current allowed in the network must be checked and the appliance must be protected externally with FUSES and the MAIN SWITCH.
Permitted voltage of three-phase appliances (400/50/3):
400V 380V (400V–5%) 420V (400V+5%)
Permitted voltage of three-phase appliances (230/50/3):
230V 220V (230V–5%) 240V (230V+5%)
Permitted voltage of one-phase appliances (230/50/1):
230V 220V (230V–5%) 240V (230V+5%)
Permitted voltage of one-phase appliances (208-220/60/3):
208-220V 208V 220V
Permitted voltage of one-phase appliances (208-220/60/1):
208-220V 208V 220V
The diameter of each phase conductor must be of an appropriate dimension (corresponding to the power of the fuses).
15
The MAIN SWITCH must be installed in the immediate vicinity of the appliance,
model
max. current
fuse type
where it must be easily visible, accessible to the operator and appropriately marked. Magnetothermic differential FUSES (slot 3 mm) of appropriate dimensions must be installed between the electricity network and the MAIN SWITCH.
MULTY P 5 TTi (one-phase) 230V/50-60Hz/1ph 32 A SLOW MULTY P 7 TTi (one-phase) 230V/50-60Hz/1ph 32 A SLOW MULTY P 7 TTI (three-phase) 400V/50-60Hz/3ph 25 A SLOW MULTY P 12 TTi (three-phase) 400V/50-60Hz/3ph 32 A SLOW MULTY P 12 TTi (three-phase) 230V/50-60Hz/3ph 50 A SLOW
The position of the MAIN SWITCH with the FUSES in the power circuit scheme of the appliance:
5 CONNECTING THE APPLIANCE
5.1 INSTRUCTIONS FOR PREVENTION OF INJURIES
When the characteristics of either the water supply or electricity network fail to meet the requirements for normal operation, the machine must not be connected to the power supply.
It is forbidden to connect the appliance to the power source when the floor around the appliance is wet. It is forbidden to connect the appliance to the power source if any of the side panels and the cover is missing.
5.2 CONNECTING THE APPLIANCE TO THE WATER SUPPLY
The water supply regulation valve is connected to the WATER SUPPLY PORT. The water outlet pipe is connected to the WATER OUTLET PORT and to the outlet pipe leading to the drain. All these terminals have a diameter of 3/4" and are located on the backside of the machine. To connect the appliance to the water supply (water supply port) and the outlet to the drain (water outlet port), use pipes capable of withstanding 1MPa and measuring at least ½” in diameter (make sure upon the delivery that the pipes are supplied with the appliance).
16
WATTER SUPPLY PORT
(condenser)
WATER OUTLET PORT
(condenser)
WATTER SUPPLY PORT (pipe – drinkable water)
If the appliance is meant to be used in areas with two separate water supplies, two separate water connectors are built in it, one for each: a DRINKING WATER SUPPLY PORT and a COOLING WATER SUPPLY PORT (condenser).
The valve belonging to the cooling water supply must not be connected to the DRINKING WATER SUPPLY PORT.
The valve belonging to the drinking water supply may be connected to the COOLING WATER SUPPLY PORT and/or to the DRINKING WATER SUPPLY PORT. The valve should be opened after the appliance has been connected to the water supply system.
5.3 CONNECTING THE APPLIANCE TO THE POWER SUPPLY
Only appropriately trained technicians are allowed to connect the appliance to the electrical current. They must follow installation instructions and observe the occupational safety regulations applying in the country in which the appliance is being installed. They must read the instructions carefully and above all thoroughly familiarize themselves with the sections on REQUIREMENTS AND CONDITIONS FOR NORMAL OPERATION OF THE APPLIANCE and the machine’s electrical circuit scheme. Before connecting the appliance, all attachments that might have become loose during transportation must be checked. Attachments that may have become loose or disconnected must be screwed back on and tightened.
Connecting instructions for three-vein cable (one-phase appliances – 230/50/1 or 208-220/60/1):
phase type colour L1 208-220 or 230 V ~ brown N 208-220 or 230 V ~ blue PE ground yellow-green
Connecting instructions for four-vein cable (three-phase appliances – 230/50/3 or 208-220/60/3):
phase type colour L1 208-220 or 230 V ~ black L2 208-220 or 230 V ~ brown L3 208-220 or 230 V ~ grey
17
PE ground yellow-green
Connecting instructions for five-vein cable (three-phase appliances – 400/50/3):
phase type color L1 400 V ~ black L2 400 V ~ brown L3 400 V ~ grey N neutral blue PE ground yellow-green
A test start-up of the appliance is carried out by an appropriately trained electrician who has also connected the machine so as to make sure that it is properly connected (see the section on MAINTENANCE). If the machine has been connected correctly, the mixer in the mixture-treating cylinder will rotate anti - clockwise.
Should the mixers rotate in the wrong direction, it is necessary to change the connecting position of any of the two phases. Production cylinder mixer, installed in appliances with built-in inverter, will rotate in the correct direction regardless of the connecting position of either of the phases so it is necesary check the direction of the mixer in the cooking cylinder. The mixer must rotate in clockwise direction.
Should the mixers rotate in the wrong direction, it is necessary to change the connecting position of any of the two phases. After connecting the appliance to the electricity network, appropriately trained electrician must also control the power consumption. The current must not exceed the maximum allowed on the identification plate or sticker (see the section GENERAL FEATURES AND SPECIFICATIONS).
6 OPERATING THE APPLIANCE
The user operates the appliance standing in front of appliance. This position allows user to handle the control panel, the safety switch and the water flow regulation valve (shower). The appliance must be always under users control during operation.
18
CONTROL
BOARD
WATER PIPE
(DRINKABLE WATER)
EMERGENCY STOP SWITCH
WATER VALVE
The control panel is used to:
display the status or the operation phase;
perform the settings;
to show messages and errors.
The emergency stop switch is used to safely and securely switch of the electronics. The electronics is switched off by pressing down the switch-off key in the normal position and then depressing it. The switch will normally remain down and must be pulled back up by hand to return to its normal position. The shower is used for cleaning of the appliance.
7 CONTROL BOARD
Control panel is composed from mixture treating – heating control panel and cooling cream processing control.
7.1 TOUCH SCREEN (dual inactive home screen)
19
7.1.1 TOUCH SCREEN OF THE KETTLE
3
4
7.1.1.1 TOUCH SCREEN (dual inactive home screen left - kettle part)
1
2
DESCRIPTION:
TUTOR MESSAGES help users giving them instructions and information about the processing. They also provide
1
information on any errors and give warnings on operations. This message refers to upper – kettle part of the machine.
Press the left part of display
2
(kettle) to enter in the single inactive home screen.
7.1.1.2 Inactive (kettle) home screen:
1
2
20
DESCRIPTION:
6 9
11
10
1
TUTOR MESSAGES help users giving them instructions and information about the processing. They also provide information on any errors and give warnings on operations.
2
POSITION OF THE MACHINE (standby).
3
Use this button to enter in the SETTING MENU
4
QUICK PROGRMS KEYS.
7.1.1.3 Setting menu screen:
1
2
3
4
5
8
7
21
DESCRIPTION:
1
Use this function to enter the PROGRAM MENU
2
Use this function to enter MACHINE PARAMETERS
3
Use this function to enter LANGUAGE SELECTION
4
Function to be used only by Valmar technicians
Use this function to enter in PASSWORD screen.
5
Digit password to LOCK/UNLOCK the activities of the machine.
Use this function to enter the electronic info sheet and check
6
electronic sheet data: number, latest update, software version, etc.
Use this function to enter, check and change settings such as
7
date, time, units of measurement (Celsius/Fahrenheit, liters/gallons) or water quantity
8
Press the BACK button to return to the previous screen
22
Press the HOME button to
1
4
2
3
5
6
7
8
9
10
11
12
9
return to the dual inactive home screen.
For technician - net connection.
10
By correct code you can access to connection between touch screen and computer, TV…
Use this function to enter in PASSWORD screen. Digit
11
password to RESET factory settings (cancel all changes). All saved values will be cleared.
7.1.1.4 Info menu screen:
DESCRIPTION:
1
2
3
4
5
6
Type of the machine.
Number of the data base.
The date of the last update.
Serial number of the electronic.
IP number.
MAC address (media access control address)
23
7
6
11 14 15
8
9
10
11
12
7.1.1.5 Setting screen:
Number of the software.
Version – number of the firmware (relay board).
Total hours of the working.
Total hours of the standbay.
Press BACK to return to the previous screen.
Press HOME to return to the main screen.
3
1
2
4
5
16
DESCRIPTION:
1
2
3
4
5
13
Year setting.
Time setting.
Month setting.
Minutes setting.
Day setting.
12
10
7
8
9
6
Liter/Gallon setting.
24
7
8
9
10
11
12
13
14
15
Beep volume setting.
Button volume setting.
Press BACK to return to the previous page.
Press HOME to return to the dual inactive home screen.
Water flow calibration (only sweety machine).
Celsius/Fahrenheit temperature setting.
Save new settings.
DOWN BUTTON decreased the actual value.
ACTUAL VALUES.
16
In the SETTINGS screen you can set the following parameters:
1. DATE: year month day ;
2. TIME: hours minutes ;
3. WATER UNIT OF MEASUREMENT: liters or gallons
4. TEMPERATURE UNIT OF MEASUREMENT: (celsius or fahrenheit);
5. BEEP VOLUME ;
6. BUTTON VOLUME: .
DESCRIPTION:
UP BUTTON increased the actual value.
Press the button. Set the current year
on the display by using the
arrows. Confirm with the button.
Factory default – central European time zone.
25
Press the button. Set the current month
on the display by using the
arrows. Confirm with the button.
Factory default – central European time zone
Press the button. Set the current day
on the display by using the arrows.
Confirm with the button.
Factory default – central European time zone.
Press to activate the hour button. Set
the hour on the display by using
the arrows. Confirm with the button. Factory default (AUT.) – central European time zone with automatic adjustment of the winter and summer time. Two possibilities normal or AUT.
Press to activate the minutes button.
Set the minutes on the display by using
the arrows. Confirm with the button.
Factory default – central European time zone.
Press the button. Select liters or gallons as unit of measurement by using the
arrows. Confirm with the button.
Factory default – liters.
26
2
9
Press the button. Select Celsius or Fahrenheit as unit of measurement by using
the arrows. Confirm with the button.
Factory default – Celsius.
Press the button. Adjust the volume
of the signal by using the arrows.
Confirm with the button.
Factory default – value 100.
Press the button. Adjust the volume
of the button by using the arrows.
Confirm with the button.
Factory default – value 70.
Program menu screen:
1
13
12
11
10
DESCRIPTION:
1
3
4
5
6
7
8
ICE CREAM PROGRAM MENU Select the MILK button to enter the list of programs for milk ice cream.
27
2
3
4
5
6
7
SORBET, SLUSH, FRUIT SAUCE AND TOPPING PROGRAM MENU Select the FRUIT button to enter the list of programs for fruit sorbets, slush and sugar syrups.
PROGRAM MENU FOR CHOCOLATE ICE CREAM AND OTHER CHOCOLATE PRODUCTS Select the CHOCO button to enter the list of programs for chocolate ice cream, toppings, sauces, ganache, creams, etc..
PROGRAM MENU FOR CHOCOLATE ICE CREAM AND OTHER CHOCOLATE PRODUCTS Select the CHOCO button to enter the list of programs for chocolate ice cream, toppings, sauces, ganache, creams, etc..
CUSTOMIZED PROGRAM MENU FOR ICE CREAM, SORBETS, PASTRY AND GASTRONOMY PRODUCTS Select the CUSTOM button to enter the list of customizable programs.
FOOD AND GASTRONOMY PROGRAM MENU Select the GASTRO button to enter the list of food programs such as soups, minestrone, polenta, risotto, sauces, béchamel sauce, stew, etc..
PROGRAM NAME
8
9
10
11
12
....
13
FACTORY MENU Select the FACTORY PROGRAMS button to enter the list of programs for special functions such as variegated ice cream extractions, mixing, etc.
Press BACK to return to the previous screen.
Press HOME to return to the dual inactive home screen.
PROGRAM NUMBER.
LAST used or NEW selected program.
TUTOR MESSAGES help users giving them instructions and information about the processing. They also provide information on any errors and give warnings on operations.
28
7.1.1.6 Program list screen:
7
10
11
DESCRIPTION:
1
TUTOR MESSAGES help users giving them instructions and information about the processing. They also provide information on any errors and give warnings on operations.
2
Program name and number.
1
2
3
4
5
9
8
6
3
4
5
6
7
8
Selected program. When pressed, the button changes color and becomes black.
Button UP to scroll the program list.
Button DOWN to scroll the program list.
NOT ACTIVE Press the button to enter the step settings screen. NOT ACTIVE To be used only by Valmar technicians.
Press here to have a short program description.
Press OK to confirm the selected program.
29
4
9
Press CHANGE to set the program and link it with one of the four hot start buttons on the push-button panel and on the main display.
10
Press BACK to return to the previous screen.
11
7.1.1.7 Program list tekst screen:
Press HOME to return to the dual inactive home screen..
1
2
1
2
...
3
4
2
3
Program description text
Cursor UP and DOWN. Use the arrows to scroll the text
Press BACK to return to the previous screen
Press HOME to return to the dual inactive home screen.
Press the program info button to have a description of the selected program and information on how to use it.
30
7.1.1.8 Active program screen:
2
1
11
DESCRIPTION:
1
PLUS button. Select this button to enter in additional display.
10
4 3
5
6
9
8
7
2
3
4
5
6
7
8
PROGRAM NUMBER.
SET button. Select this button to enter in programs parameters of current step.
PROGRAM NAME.
TUTOR MESSAGES help users giving them instructions and information about the processing. They also provide information on any errors and give warnings on operations.
Press BACK to return to the previous screen.
BUTTON SNAIL decreased the actual speed. If the button is grey the decreasing is not allowed.
MIXER SPEED DISPLAY.
31
9
1
6
BUTTON ROCKET increased the actual speed. If the button is grey the increasing is not possible.
10
PRODUCTION MODE DISPLAY.
11
TIME DISPLAY.
If the operator not operating (push) on active program screen the machine after a few seconds change it with the active single home screen:
For returned on active program screen click anywhere on the single active home screen.
7.1.1.9 Additional active programs screen:
8
7
2
5
4
3
32
DESCRIPTION
1
2
3
4
5
TUTOR MESSAGES help users giving them instructions and information about the processing. They also provide information on any errors and give warnings on operations.
PROGRAM NUMBER.
PROGRAM NAME.
Press the button to enter the parameters screen (only for Valmar technicians).
Press BACK to return to the previous screen.
6
Press HOME to return to the dual inactive home screen..
10
Press info to have a short program description.
11
STEP NUMBER.
7.1.1.10 Active program parameters screen:
1
2
7
3
4
DESCRIPTION:
6
5
33
1
2
3
4
5
6
7
In programs (heating) when you change the value you change the value in active step. When the actual step is finished the machine alerts us with an audile signal and the new note of the steep is show on TUTOR MESSAGE.
7.1.2 TOUCH SCREEN OF THE CYLINDER
7.1.2.1 TOUCH SCREEN (dual inactive home screen right - cylinder part)
1
TUTOR MESSAGES help users giving them instructions and information about the processing. They also provide information on any errors and give warnings on operations.
UP BUTTON increased the actual value. If the button is grey the increasing is not allowed.
TEMPERATURE DISPLAY – actual values.
CONFIREM BUTTON confirmed the selected value. If the button is grey the confirmation is not allowed.
DOWN BUTTON decreased the actual value. If the button is grey the decreasing is not allowed.
Press BACK to return to the previous screen
TIME DISPLAY – actual values.
2
DESCRIPTION:
1
4
34
TUTOR MESSAGES help users giving them instructions and information about the processing. They also provide information on any errors and give warnings on operations. This message refers to upper – kettle part of the machine.
Press the right part of display (cylinder) to enter in the single inactive home screen.
7.1.2.2 Inactive home screen:
6 9
11
10
3
4
1
DESCRIPTION:
TUTOR MESSAGES help users giving them instructions
1
and information about the processing. They also provide information on any errors and give warnings on operations.
2
2
POSITION OF THE MACHINE (standby).
3
Use this button to enter in the SETTINGS MENU
4
QUICK PROGRMS KEYS.
7.1.2.3 Settings menu screen:
1
2
3
4
8
7
35
5
DESCRIPTION:
1
2
3
4
Use this function to enter the PROGRAM MENU
Use this function to enter MACHINE PARAMETERS
Use this function to enter LANGUAGE SELECTION
Function to be used only by Valmar technicians
Use this function to enter in PASSWORD screen.
5
6
7
Digit password to LOCK/UNLOCK the activities of the machine.
Use this function to enter the electronic info sheet and check electronic sheet data: number, latest update, software version, etc.
Use this function to enter, check and change settings such as date, time, units of measurement (Celsius/Fahrenheit, liters/gallons) or water quantity
8
36
Press the BACK button to return to the previous screen
Press the HOME button to
1
4
2
3
5
6
7
8
9
10
11 12
9
return to the dual inactive home screen.
For technician - net connection.
10
By correct code you can access to connection between touch screen and computer, TV…
Use this function to enter in PASSWORD screen. Digit
11
password to RESET factory settings (cancel all changes). All saved values will be cleared.
7.1.2.4 Info menu screen:
DESCRIPTION:
1
2
3
4
5
6
7
8
Type of the machine.
Number of the data base.
The date of the last update.
Serial number of the electronic.
IP number.
MAC address (media access control address)
Number of the software.
Version – number of the firmware (relay board).
37
6
11 14 15
9
10
11
12
7.1.2.5 Setting screen:
Total hours of the working.
Total hours of the standbay.
Press BACK to return to the previous screen.
Press HOME to return to the main screen.
3
1
5
2
4
16
DESCRIPTION:
1
2
3
4
5
13
Year setting.
Time setting.
Month setting.
Minutes setting.
Day setting.
12
10
7
8
9
6
Liter/Gallon setting.
7
Beep volume setting.
8
Button volume setting.
38
9
10
11
12
13
14
15
16
In the SETTINGS screen you can set the following parameters:
Press BACK to return to the previous page.
Press HOME to return to the dual inactive home screen.
Water flow calibration (only sweety machine).
Celsius/Fahrenheit temperature setting.
Save new settings.
DOWN BUTTON decreased the actual value.
ACTUAL VALUES.
UP BUTTON increased the actual value.
1. DATE: year month day ;
2. TIME: hours minutes ;
3. WATER UNIT OF MEASUREMENT: liters or gallons
4. TEMPERATURE UNIT OF MEASUREMENT: (celsius or
fahrenheit);
5. BEEP VOLUME ;
6. BUTTON VOLUME: .
DESCRIPTION:
Press the button. Set the current year
on the display by using the
arrows. Confirm with the button.
Factory default – central European time zone.
Press the button. Set the current month
on the display by using the
arrows. Confirm with the button.
Factory default – central European time zone
39
Press the button. Set the current day
on the display by using the arrows.
Confirm with the button.
Factory default – central European time zone.
Press to activate the hour button. Set
the hour on the display by using
the arrows. Confirm with the button. Factory default (AUT.) – central European time zone with automatic adjustment of the winter and summer time. Two possibilities normal or AUT.
Press to activate the minutes button.
Set the minutes on the display by using
the arrows. Confirm with the button.
Factory default – central European time zone.
Press the button. Select liters or gallons as unit of measurement by using the
arrows. Confirm with the button.
Factory default – liters.
Press the button. Select Celsius or Fahrenheit as unit of measurement by using
the arrows. Confirm with the button.
Factory default – Celsius.
40
2
9
7.1.2.6 Program menu screen:
1
13
Press the button. Adjust the volume
of the signal by using the arrows.
Confirm with the button.
Factory default – value 100.
Press the button. Adjust the volume
of the button by using the arrows.
Confirm with the button.
Factory default – value 70.
3
4
5
6
12
11
10
DESCRIPTION:
1
2
3
7
8
ICE CREAM PROGRAM MENU Select the MILK button to enter the list of programs for milk ice cream.
SORBET, SLUSH, FRUIT SAUCE AND TOPPING PROGRAM MENU Select the FRUIT button to enter the list of programs for fruit sorbets, slush and sugar syrups.
PROGRAM MENU FOR CHOCOLATE ICE CREAM AND OTHER CHOCOLATE PRODUCTS Select the CHOCO button to enter the list of programs for chocolate ice cream, toppings, sauces, ganache, creams, etc..
41
4
5
6
7
8
9
PROGRAM MENU FOR CHOCOLATE ICE CREAM AND OTHER CHOCOLATE PRODUCTS Select the CHOCO button to enter the list of programs for chocolate ice cream, toppings, sauces, ganache, creams, etc..
CUSTOMIZED PROGRAM MENU FOR ICE CREAM, SORBETS, PASTRY AND GASTRONOMY PRODUCTS Select the CUSTOM button to enter the list of customizable programs and programs for ice cream production in mode 2, mode 3 and mode 4.
FOOD AND GASTRONOMY PROGRAM MENU Select the GASTRO button to enter the list of food programs such as soups, minestrone, polenta, risotto, sauces, béchamel sauce, stew, etc..
PROGRAM NAME
FACTORY MENU Select the FACTORY PROGRAMS button to enter the list of programs for special functions such as variegated ice cream extractions, variable speed ice cream extraction, mixing, etc.
Press BACK to return to the previous screen.
10
11
12
....
13
Press HOME to return to the dual inactive home screen.
PROGRAM NUMBER.
LAST used or NEW selected program.
TUTOR MESSAGES help users giving them instructions and information about the processing. They also provide information on any errors and give warnings on operations.
42
7.1.2.7 Program list screen:
7
10
11
DESCRIPTION:
1
TUTOR MESSAGES help users giving them instructions and information about the processing. They also provide information on any errors and give warnings on operations.
2
Program name and number.
1
2
3
4
5
9
8
6
3
4
5
6
7
8
Selected program. When pressed, the button changes color and becomes black.
Button UP to scroll the program list ist.
Button DOWN to scroll the program list.
NOT ACTIVE Press the button to enter the step settings screen. NOT ACTIVE To be used only by Valmar technicians.
Press here to have a short program description.
Press OK to confirm the selected program.
43
9
4
Press CHANGE to set the program and link it with one of the four hot start buttons on the push-button panel and on the main display.
10
Press BACK to return to the previous screen.
11
Press HOME to return to the dual inactive home screen.
7.1.2.8 Program list tekst screen:
1
2
1
2
...
3
4
2
3
Program description text
Cursor UP and DOWN. Use the arrows to scroll the text
Press BACK to return to the previous screen
Press HOME to return to the dual inactive home screen.
Press the program info button to have a description of the selected program and information on how to use it.
44
7.1.2.9 Active program screen:
2
1
3
4
5
13
DESCRIPTION:
1
2
3
6
7
12
11
10
9
8
SECOND DEDICATED button. Select this button to activate the alternative extraction arising from actual program (not alyaws present).
PROGRAM NUMBER.
SET button. Select this button to enter in programs parameters of current step.
4
PROGRAM NAME.
5
TUTOR MESSAGES help users giving them instructions and information about the processing. They also provide information on any errors and give warnings on operations.
6
FIRST DEDICATED button. Select this button to activate the alternative extraction arising from actual program (not alyaws present).
7
Press BACK to return to the previous screen.
8
BUTTON SNAIL decreased the actual speed. If the button is grey the decreasing is not allowed.
45
9
10
11
12
13
MIXER SPEED DISPLAY.
BUTTON ROCKET increased the actual speed. If the button is grey the increasing is not allowed.
DISPLAY – production mode of ice cream.
DISPLAY –cooling at temperature
DISPLAY – maintenance time
TIME DISPLAY.
PLUS button. Select this button to enter in additional display.
If the operator not operating on active program screen the machine after a few seconds change it with the active single home screen:
For returned on active program screen click anywhere on the single active home screen.
7.1.2.10 Active program parameters screen:
1
2
8
3
4
7
6
5
46
DESCRIPTION:
1
7 5
1
2
3
4
5
6
7
TUTOR MESSAGES help users giving them instructions and information about the processing. They also provide information on any errors and give warnings on operations.
UP BUTTON increased the actual value. If the button is grey the increasing is not allowed.
ACTUAL VALUES.
CONFIREM BUTTON confirmed the selected value. If the button is grey the confirmation is not allowed.
DOWN BUTTON decreased the actual value. If the button is grey the decreasing is not allowed.
CONFIREM BUTTON confirmed the selected value. If the button is grey the confirmation is not allowed.
Press BACK to return to the previous screen
8
At all programs in which is produced ice cream when you change the value you change the value in all following steps.
In other programs (heating, cooling) when you change the value you change the value in active step. When the actual step is finished the machine alerts us with an audile signal and the new note of the steep is show on TUTOR MESSAGE.
7.1.2.11 Additional active programs screen:
9
TIME DISPLAY.
2
3
8
47
6
4
DESCRIPTION
1
2
3
4
5
TUTOR MESSAGES help users giving them instructions and information about the processing. They also provide information on any errors and give warnings on operations.
PROGRAM NUMBER.
PROGRAM NAME.
Press the button to enter the parameters screen (only for Valmar technicians).
SET button. Select this button to enter in programs parameters of current step.
6
7
8
9
Press BACK to return to the previous screen.
Press HOME to return to the dual inactive home screen.
Press info to have a short program description.
STEP NUMBER.
48
7.2 PUSH-BUTTON PANEL (TREATING – HEATING)
7.2.1 KEYS (kettle - heating part)
7.2.1.1 key START
7.2.1.1.1 START with the START CYCLE BUTTON on the PUSH-BUTTON PANEL
The START CYCLE button is always set to one of the menu programs (except when first using the machine).
1. Press the button to display the set NEW program or the LAST program used.
2. Press START CYCLE again to start the program (NEW or LAST).
3. Program screen.
All menu programs you can started with the START CYCLE button . The end of the cycle is notified by a beep and a light signal (if any). A message is displayed to take out the mixture. The machine will continue mixing the mixture without heating until extraction, i.e. until the end of the maximum time limit.
7.2.1.1.2 START with the START CYCLE BUTTON from the MENU
1. Press the button to display the set NEW program or the LAST program used.
49
2. Select one of the icons representing the various menus to enter the list of available programs.
3. Use the UP / DOWN arrows to scroll the list of available programs. Select the desired program by pressing the relevant button (e.g. 29). When pressed, the button changes color and becomes black.
4. Press the button with the name of the program. The button becomes black (active button).
5. Press the button to start the machine. The front display interacts with users giving them instructions and information about the processing. The end of the cycle is notified by a beep and a light signal (if any). A message is displayed to take out the mixture. The machine will continue mixing the mixture without heating until extraction, i.e. until the end of the maximum time limit.
7.2.1.2 key COOLING in the combinate programs – from the MENU
Some programs (combined) have posibility in heating cycle to set and use the cooling programs too.
The COOLING button activates the connection with he lower part of the machine (batch freezer). The function is active only when the batch freezer is on STAND BY STOP (machine off). The button is visible only in programs combined with a cooling system.
In all programs in which after heating phase we want to cooling down the mass (above 0°C, except production of ice cream) the temperature of production cylinder must be equal as temperature of ambient (not frozen). In different case the program of cooling will not be fully implemented.
50
1. Press the button machine to the set program (cooling).
2. Press the button to start the set program (cooling).
7.2.1.3 key MIXING
The MIXING button activates the mixing into the kettle. The heating cycle will be stopped automaically. In inverter machine the set speed of the mixing is speed 5 which you can change(+- 2 speeds).
to connect the
For increase mixer speed press button and for decrease mixer speed press button .
1. Press the button to start a low continuos mixing.
2. The machine starts with speed 5 for 1200 seconds.
7.2.1.4 key HALF-KETTLE HEATING
When you have less than half mixture in kettle you must press - turn on the
HALF-KETTLE HEATING button !
All scrapers which are not fully covered with mixture must be removed from the kettle mixture.
51
The HALF-KETTLE HEATING button
activates the heating only with heater
which is positionated in the lower part of the kettle. The button can be switched on during the heating cycle and is active only during the running program. The function cannot be stored.
Press the button to start a half heating (lower) of the kettle.
3. On the display show picture. If you
again press the button the picture disappear so mean that the machine working with both heaters.
7.2.1.5 key HEATING AT 85°C
The HEATING button is pre-set to the program ice cream mixture heating at 85°C.
1. Press the button to start pre-set program 26.
2. The machine will start mixing and heating the mixture up to 85°C. The front display interacts with users giving them instructions and information about the processing. The end of the cycle is notified by a beep and a light signal (if any). A message is displayed to take out the mixture. The machine will continue mixing the mixture without heating until extraction, i.e. until the end of the maximum time limit.
7.2.1.6 key STOP / RESET
The STOP button stops all active function, operation, program of the machine indifferently in which phase the machine is. The HOME screen is displayed.
52
7.3 PUSH-BUTTON PANEL (PRODUCTION – COOLING)
7.3.1 KEYS (cylinder – cooling part)
7.3.1.1 key START
7.3.1.1.1 START with the START CYCLE BUTTON on the PUSH-BUTTON PANEL
The START CYCLE button is always set to one of the menu programs (except when first using the machine).
1. Press the button to display the set NEW program or the LAST program used.
2. Press START CYCLE again to start the program (NEW or LAST).
3. Program screen.
All menu programs are started with the START CYCLE button . The end of the cycle is notified by a beep and a light signal (if any). A message is displayed to take out the ice cream. Should the operator not take out the ice cream after the notice, the machine will keep ice cream consistency automatically until extraction, i.e. until the end of the maximum time limit.
In all DUAL machines you can with START CYCLE button set to one of the menu programs (heating or cooling).
53
7.3.1.1.2 START with the START CYCLE BUTTON from the MENU
1. Press the button to display the set NEW program or the LAST program used.
2. Select one of the icons representing the various menus to enter the list of available programs.
3. Use the UP / DOWN arrows to scroll the list of available programs. Select the desired program by pressing the relevant button (e.g. 03). When pressed, the button changes color and becomes black.
4. Press the button with the name of the program. The button becomes black (active button).
5. Press the button to start the machine. The end of the cycle is notified by a beep and a light signal (if any). A message is displayed to take out the ice cream. The machine will keep ice cream consistency automatically until extraction, i.e. until the end of the maximum time limit.
7.3.1.2 Key CONTINUOUS MIXING
The CONTINUOUS MIXING button activated the low mixing. This low mixing you can use for:
1. mix mixtures in the cylinder,
2. rinse the cylinder,
3. wash the cylinder at the end of production.
54
Press the
button to start a low continuos
mixing.
1. The machine starts with speed 5 for 480 seconds.
With STOP button you can stop mixing – extraction (in any phase).
7.3.1.3 Key STANDARD EXTRACTION (normal speed)
The STANDARD EXTRACTION button activated the automatic variable speed mixing. Mixer speed will gradually increase until full ice cream extraction.
1. Press the button to start automatic variable speed mixing.
2. The machine starts with speed 7 for 15 seconds.
3. Then machine start mixing with speed 8 for 30 seconds.
4. At last the machine start mixing with speed 8 for 3 minutes.
With STOP button you can stop mixing – extraction (in any phase).
55
7.3.1.4 Key STANDARD EXTRACTION (low speed) - from the MENU
The STANDARD EXTRACTION button activated the automatic variable speed mixing. Mixer speed will gradually increase until full ice cream extraction.
1. In running program press the button to start automatic variable speed mixing.
2. The machine starts with speed 5 for 10 seconds.
3. Then machine start mixing with speed 6 for 10 seconds.
4. Then machine start mixing with speed 7 for 15 seconds.
5. At last the machine start mixing with speed 8 for 200 seconds.
With STOP button you can stop extraction (in any phase).
7.3.1.5 START with the EXTRACTION FOR MAXIMUM QUANTITY OF VARIEGATED ICE
CREAM BUTTON from the MENU
56
The EXTRACTION FOR MAXIMUM QUANTITY of VARIEGATED ICE CREAM
button activated the mixing which will gradually increase until full ice cream extraction. The program consists of 11 steps alternating mixer speed, from 6/7/8 (quick) to 2 (slow).
1. In running program press the button to
start extractionwith alternating mixing speed.
2. The machine starts with speed 5. For
continue press START CYCLE button.
3. Now the machine works with speed 2. For
continue press START CYCLE button.
4. Now the machine works with speed 6. For
continue press START CYCLE button.
5. Now the machine works with speed 2. For
continue press START CYCLE button.
6. Now the machine works with speed 7. For
continue press START CYCLE button.
57
7. Now the machine works with speed 2. For
continue press START CYCLE
8. Now the machine works with speed 8. For
continue press START CYCLE button.
9. Now the machine works with speed 2. For
continue press START CYCLE button.
10. Now the machine works with speed 8. For
button.
continue press START CYCLE button.
11. Now the machine works with speed 2. For
continue press START CYCLE button.
12. At last the machine works with speed 8.
With STOP button you can stop mixing – extraction (in any phase).
58
7.3.1.6 START with the EXTRACTION OF CREAM AND OTHER THICK PRODUCT
BUTTON from the MENU
The EXTRACTION OF CREAM AND OTHER THICK PRODUCT button activated a low speed extraction for creams, thick products and products requiring low speed extraction.
1. In running program press the button to
start low mixing speed.
2. The machine starts mixing with speed 1 for
10 minutes.
In the most programs the machine offer different modes of the extraction!
So for exemple you can use these modes of extraction:
1. In running program you can use
modes.
7.3.1.7 FREEZING BUTTON from the MENU
The FREEZING button activated a cooling (compressor) for 10 seconds.
59
1. In running extraction step press the button
to start cooling.
2. The machine starts compressor for 10
seconds. On the thouch screen (cylinder – right side) in tutor message show caption Ur-FORCE_COMPRESSOR (switching of the cooling for 10 seconds) After 10 seconds the machine automatically switches off the compressor. For the anticipated switches off the
compressor press again the freezing buton.
If the FREEZENG button is grey the colling is not allowed.
With STOP button you can stop extraction (in any phase).
7.3.1.8 Key START
The ICE CREAM button activates mixing and cooling of the ice cream mixture in the production cylinder in trough the selected program 01 - MODE1
(ICE CREAM ) pressing this key the user activates the selected program.
3. Press the button to start pre-set
program 01.
4. The machine prodiucing ice cream in
MODE 1(ice cream temperature and density check). During production you can change value of MODE 1 (see chapter “PROGRAM MODIFICATIONS AND SETTINGS”). Production ends when set values are reached. The end of the cycle is notified by a beep and a light signal (if any). A message is displayed to take out the ice cream. The machine will keep ice cream consistency automatically until extraction, i.e. until the end of the maximum time limit.
60
7.3.1.9 Key STOP / RESET
The STOP button stops all active function, operation, program of the machine indifferently in which phase the machine is. The dual inactive HOME screen is displayed.
7.4 FIRST USING OF THE MACHINE
At the first using is necessary to select the language. If the language is not selected machine after 30 seconds chooses English language.
1. Wait for the software to upload.
2. After Valmar screens, the LANGUAGE
SELECTION screen is automatically displayed.
3. Select the desired language. If it is not on
the screen, press the button to enter language selection screen 2.
4. To return to language selection screen 1
press the button
5. Press the button corresponding to the
desired language. The notice - confirm screen is displayed.
61
6. First carefully read the text and then press
the confirm button language chosen. The dual inactive home screen is displayed.
7. The machine is ready for use with
instructions in the selected language.
7.5 LANGUAGE SELECTION
The machine provides instructions in the user’s language for easier use. Language can be changed after first using the machine. In this case we will change Italian in English language.
1. Press the left (cooking) or right (cooling) part
on the dual inactive HOME page to enter in the single inactive home screen.
to confirm the
2. On the single inactive home screen press
the TOOLS button to enter in SETTING menu.
3. Press the LANGUAGE button to
enter the LANGUAGE screen.
4. Press the button corresponding to the
desired language. The notice - confirm screen is displayed.
62
5. First carefully read the text and then press
the confirm button
to confirm the language chosen. The dual inactive home screen is displayed.
6. The machine is ready for use with instructions in the selected language.
7.6 DATA DOWNLOAD
7.6.1 DATA DOWNLOAD with a USB key (cooking part)
7.6.1.1 Data download for analisis – protected files (sending to VALMAR GLOBAL!)
1. Press the right part (colling) on the dual inactive HOME screen to enter in the single inactive home screen.
2. On the single inactive home screen press the TOOLS button to enter in SETTING menu.
3. Press the PARAMETERS button to enter the PARAMETERS screen.
4. Insert the USB key into the relevant USB port.
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5. Press USB button
to enter in the
PASSWORD screen.
6. Enter the password - user code 333333.
7. Press the confirem or enter button to lock the access to operation on the machine.
8. On the message bar appears message DOWNLOAD.
9. When the download is complete appears on the message bar message DOWNLOAD OK. Pull out the USB key and send data to VALMAR GLOBAL company.
7.6.1.2 Data download of the ERRORS
1. Press the right part (colling) on the dual inactive HOME screen to enter in the single inactive home screen.
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2. On the single inactive home screen press the TOOLS button menu.
3. Press the PARAMETERS button to enter the PARAMETERS screen.
4. Insert the USB key into the relevant USB port.
to enter in SETTING
5. Press ERROR button to enter in the ERROR screen.
6. Use the UP / DOWN arrows to scroll the errors to see the informations-details of the selected error.
7. Press USB button to download errors into the USB key.
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8. On the message bar appears message DOWNLOAD.
9. When the download is complete appears on the message bar message DOWNLOAD OK. Pull out the USB key. Data from USB key (file type: xml) you can open on computer with xml viewer (Excel, Libre Ofice Calc, Browser, text editor...).
7.6.1.3 OPTION (surcharge) - download data of the machine, cycle (customer)
1. Press the right part (colling) on the dual inactive HOME screen to enter in the single inactive home screen.
2. On the single inactive home screen press the TOOLS button to enter in SETTING menu.
3. Press the PARAMETERS button to enter the PARAMETERS screen.
4. Insert the USB key into the relevant USB port.
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5. Press “HCCP” button
to enter in
“HCCP” screen.
6. Press USB button to download “HCCP” data into the USB key.
7. On the message bar appears message DOWNLOAD.
8. When the download is complete appears on the message bar message DOWNLOAD OK. Pull out the USB key. Data from USB key (file type: xml) you can open on computer with xml viewer (Excel, Libre Ofice Calc, Browser, text editor...)
7.6.2 DATA DOWNLOAD with a USB key (cooling part)
7.6.2.1 Data download for analisis – protected files (sending to VALMAR GLOBAL!)
1. Press the right part (colling) on the dual inactive HOME screen to enter in the single inactive home screen.
2. On the single inactive home screen press the TOOLS button to enter in SETTING menu.
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3. Press the PARAMETERS button
to
enter the PARAMETERS screen.
4. Insert the USB key into the relevant USB port.
5. Press USB button to enter in the PASSWORD screen.
6. Enter the password - user code 333333.
7. Press the confirem or enter button to lock the access to operation on the machine.
8. On the message bar appears message DOWNLOAD.
9. When the download is complete appears on the message bar message DOWNLOAD OK. Pull out the USB key and send data to VALMAR GLOBAL company.
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7.6.2.2 Data download of the ERRORS
1. Press the right part (colling) on the dual inactive HOME screen to enter in the single inactive home screen.
2. On the single inactive home screen press the TOOLS button to enter in SETTING menu.
3. Press the PARAMETERS button to enter the PARAMETERS screen.
4. Insert the USB key into the relevant USB port.
5. Press ERROR button to enter in the ERROR screen.
6. Use the UP / DOWN arrows to scroll the errors to see the informations-details of the selected error.
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7. Press USB button
to download errors
into the USB key.
8. On the message bar appears message DOWNLOAD.
9. When the download is complete appears on the message bar message DOWNLOAD OK. Pull out the USB key. Data from USB key (file type: xml) you can open on computer with xml viewer (Excel, Libre Ofice Calc, Browser, text editor...)
7.6.2.3 OPTION (surcharge) - download data of the machine, cycle (customer)
1. Press the right part (colling) on the dual inactive HOME screen to enter in the single inactive home screen.
2. On the single inactive home screen press the TOOLS button to enter in SETTING menu.
3. Press the PARAMETERS button to enter the PARAMETERS screen.
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4. Insert the USB key into the relevant USB port.
5. Press “HCCP” button to enter in “HCCP” screen.
6. Press USB button to download “HCCP” data into the USB key.
7. On the message bar appears message DOWNLOAD.
10. When the download is complete appears on the message bar message DOWNLOAD OK. Pull out the USB key. Data from USB key (file type: xml) you can open on computer with xml viewer (Excel, Libre Ofice Calc, Browser, text editor...)
7.7 UPDATE OF NEW PROGRAM OR NEW DATABASE
The program is updated only when the machine is OFF!
1. Make sure the machine is OFF before starting. This can you do if you pres red button (safety switch). Then Insert the USB key in which you have a new program or a new database. The USB socket is situated in right top corner of the back side of the machine (if you look from back side).
2. Pull out the red button (safety switch) to switch ON the machine.
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3. New data is uploaded automatically. After upload, the uploaded program and software version and the date of the last update are displayed. Automatic switch to the type and model screen. The screen shows the machine type and model. Then the notice - confirm screen is displayed
4. Press the confirm button OK to confirm the upload. Check if everything is updated (info menu screen). If this message not show the uploading does not completely concluded.
8. Then the LANGUAGE SELECTION screen is automatically displayed. Press the button corresponding to the desired language. The notice - confirm screen is displayed.
5. First carefully read the text and then press the confirm button to confirm the language chosen. The dual inactive home screen is displayed.
6. The machine is ready for use with instructions in the selected language.
Press the BACK button to return to the previous screen. Press the HOME
button to cancel the operation and return to the dual inactive home screen.
7.8 WEAR OF THE SCRAPERS
When the machine reaches a certain number of hours show on display the lower message.
Press the confirem button to progress in home screen. The message
appears at every start of the machine. Press the reset
button
to permanently delete the message.This you can do only where you changed all
the scrapers and all the sliders!
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For all damage on the machine or to a person which derived from inconsediration of this message the company Valmar Global is not responsible!
It is necessary to keep record on the working hours of the mixer scrapers (see the chapter 14.5 and write hours down to appendix A)!
8 PROGRAMS
Each program consists of steps (the number of the step you can see - check in additional active screen – chapter 7.1.1.10 or 7.1.2.11) and if the program permitted (custom programs) you can SET in:
each step:
o Mixing speed (if the button racket and snail is grey the changing is not
allowed – see chapter 7.1.1.9 or 7.1.2.9);
o Mixture temperature (if the button up and down is grey the changing
is not allowed - see chapter 7.1.1.11);
o Maintenance time (if the button up and down is grey the changing is
not allowed – see chapter 7.1.1.11 or 7.1.2.10);
all program:
o Hardnes value – only ice cream programs (if the button up and down
is grey the changing is not allowed) – see chapter 7.1.2.10.
Exemple: Program custom (pasteurize)
Program is composed from 6 steps:
Step 1: heating of the mixture to 45°C;
Step 2: heating of the mixture to 85°C;
Step 3: maintenance of the mixture at 85°C;
Step 4: cooling of the mixture to 40°C;
Step 5: cooling of the mixture to 4°C;
Step 6: maintenance of the mixture at 4°C.
After starting ( , , , ) the program you can change (if the program permitted) in:
it (only programs for producing of the ice cream) through the and
button preset value (active program parameters screen).
The changing you must confirem with button and then the new value is valid for all cycle and saved for all the time.
each step (other programs through the and button):
o temperature of the mixture (active program parameters screen); o maintenance time (active program parameters screen);
and through the and button:
o mixing speed (active program parameters screen). The changing is valid only for actual step and is autosaved for all the time. If we want to change the one of the following step you must wait until the machine start the desired step!
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9 MENU PROGRAMS
9.1 MENU PROGRAMS of the HEATING PART
9.1.1 HOW ACCESS TO THE PROGRAM MENU
1. Press the left part on the dual inactive HOME page (kettle) to enter in the single inactive home screen.
2. On the single inactive home screen press the TOOLS button to enter in SETTINGS screen.
3. Press the PROGRAMS button to enter the PROGRAM MENU.
T
ips: SHORTCUT to the program menu screen. You can quickly enter the program menu by pressing the START CYCLE button.
4. Select one of the available menus represented by the relevant icons:
Ice cream menu;  Sorbet, slush, fruit sauce and
topping menu;
Chocolate ice cream, ganache,
chocolate sauce and topping menu;
Pastry products menu for custard
cream, panna cotta, Bavarian cream, etc;
Gastronomy products menu for
salted creams, sauces, soups, etc;
…Factory program menu.
Select one of the icons representing the various
menus (e.g. ) to enter the list of available.
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5. Use the UP / DOWN arrows
to scroll the list of available programs. Select the desired program by pressing the relevant button (e.g. 26). When pressed, the button changes color and becomes black.
6. Press the PROG i button to enter the INFO screen with a description of the selected program.
7. Use the UP / DOWN arrows to scroll the description of the selected program.
Press the BACK button to return to the previous screen.
Press the HOME button to cancel the operation and return to the dual inactive HOME screen.
9.1.2 STARTING OF THE PROGRAME
9.1.2.1 STARTING OF THE PROGRAMS with QUICK KEYS - SHORTCUT BUTTONS
For start program press desired shortcut button (e.g. ) and then press green button-start
or double pressing on start button in push – button panel.
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9.1.2.2 STARTING OF THE PROGRAMS with SHORTCUT START CYCLE button
You can enter the program menu by pressing the START CYCLE button .
2. When the machine is in home screen press
the button to enter the program menu.
3. Select one of the icons representing the various menus to enter the list of available programs.
4. Use the UP / DOWN arrows to scroll the list of available programs. Select the desired program by pressing the relevant button (e.g. 34). When pressed, the button changes color and becomes black.
5. Press the OK button to confirem - save program.
6. Press the START CYCLE button to start the program.
9.1.3 SETTINGS OF THE PROGRAME
9.1.3.1 QUICK KEYS (SHORTCUT BUTTON)
9.1.3.1.1 CHANGING OF THE QUICK KEY
Single inactive home screen with factory preset programs.
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1. Press the left part (kettle) on the dual inactive HOME page to enter in the single inactive home screen.
2. On the single inactive home screen press the TOOLS button to enter in SETTINGS screen.
3. Press the PROGRAMS button to enter the PROGRAM MENU.
T
ips: SHORTCUT to the program menu screen. You can quickly enter the program menu by pressing the START CYCLE button
4. Select one of the icons representing the various menus to enter the list of available programs.
5. Use the UP / DOWN arrows to scroll the list of available programs. Select the desired program by pressing the relevant button (e.g. 27). When pressed, the button changes color and becomes black.
6. After selecting the program, press the CHANGE button to enter the following.
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7. Press the shortcut button (e.g.
) to be
linked to the selected program.
8. Press the OK button to confirm the changing.
Single inactive home screen with changed preset
program - from 25 to 27.
Press the BACK button to return to the previous screen. In this case, the changes made are not saved the shortcut button selection must be repeated!
Press the HOME button to cancel the operation and return to the dual
inactive HOME screen .
9.1.4 SETTINGS OF THE STEP
9.1.4.1 MIXING SPEED
9.1.4.1.1 CHANGING OF THE SPEED
In actual step you can change mixer speed. For this you can use two buttons.
If you press the button you increase the actual speed.
If you press the button you decrease the actual speed.
If the racket - button is grey the increasing of the speed is not allowed.
If the snail button is grey the decreasing of the speed is not allowed.
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In the most programs the permeted changing of the speed is saved. See the relevant program info to check whether changes are stored. If changes are NOT stored they will be valid only for the running program! The new parameter is valid and used during the running program and will be valid and used when running the program in future.
9.1.4.2 DESIRED TEMPERATURE
9.1.4.2.1 CHANGING OF THE TEMPERATURE
In actual step you can change desired temperature. For this you can use two buttons.
If you press the UP - button you increase the actual temperature.
If you press the DOWN - button you decrease the actual temperature. For confirming the new value press the SET
button.
If the UP button is grey the increasing of the temperature is not allowed.
If the DOWN button is grey the decreasing of the temperature is not allowed.
In the most programs the permeted changing of the temperature is saved. See the relevant program info to check whether changes are stored. If changes are NOT stored they will be valid only for the running program! The new parameter is valid and used during the running program and will be valid and used when running the program in future.
9.1.4.3 MAINTENANCE TIME
9.1.4.3.1 CHANGING OF THE TIME
When in actual step the desired temperature is reach you can change maintenance time. For this you can use two buttons.
If you press the UP - button you increase the actual maintenance time.
If you press the DOWN - button you decrease the actual maintenance time. For confirming the new value press the SET
button.
If the UP button is grey the increasing of the maintenance time is not allowed.
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If the DOWN button is grey the decreasing of the maintenance time is not allowed. In the most programs the permeted changing of the maintenance time is saved. See the relevant program info to check whether changes are stored. If changes are NOT stored they will be valid only for the running program! The new parameter is valid and used during the running program and will be valid and used when running the program in future.
9.2 MENU PROGRAMS of the COOLING PART
9.2.1 HOW ACCESS TO THE PROGRAM MENU:
1. Press the right part (cylinder) on the dual inactive HOME screen to enter in the single inactive home screen.
2. On the single inactive home screen press the TOOLS button to enter in SETTINGS screen.
3. Press the PROGRAMS button to enter the PROGRAM MENU.
T
ips: SHORTCUT to the program menu screen. You can quickly enter the program menu by pressing the START CYCLE button
4. Select one of the available menus represented by the relevant icons:
Ice cream menu;  Sorbet, slush, fruit sauce and
topping menu;
Chocolate ice cream, ganache,
chocolate sauce and topping menu;
Pastry products menu for custard
cream, panna cotta, Bavarian cream, etc;
Gastronomy products menu for
salted creams, sauces, soups, etc;
…Factory program menu.
Select one of the icons representing the various
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menus (e.g.
) to enter the list of available.
5. Use the UP / DOWN arrows to scroll the list of available programs. Select the desired program by pressing the relevant button (e.g. 01). When pressed, the button changes color and becomes black.
6. Press the PROG i button to enter the INFO screen (6) with a description of the selected program.
7. Use the UP / DOWN arrows to scroll the description of the selected program.
Press the BACK button to return to the previous screen.
Press the HOME button to cancel the operation and return to the dual inactive HOME screen.
9.2.2 STARTING OF THE PROGRAME
9.2.2.1 STARTING OF THE PROGRAMS with QUICK KEYS - SHORTCUT BUTTONS
For start program press desired shortcut button (e.g. ) and then press green button-start
or double pressing on start button in push – button panel.
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9.2.2.2 STARTING OF THE PROGRAMS with SHORTCUT START CYCLE button
You can enter the program menu by pressing the START CYCLE button .
1. When the machine is in dual inactive home
screen press the button to enter the program menu.
2. Select one of the icons representing the various menus to enter the list of available programs.
3. Use the UP / DOWN arrows to scroll the list of available programs. Select the desired program by pressing the relevant button (e.g. 16). When pressed, the button changes color and becomes black.
4. Press the OK button to confirem - save program. If you press the START CYCLE
button you start the selected program.
5. Press the START CYCLE button to start the program.
9.2.3 SETTINGS OF THE PROGRAME
9.2.3.1 QUICK KEYS (SHORTCUT BUTTON)
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9.2.3.1.1 CHANGING OF THE QUICK KEYS
Single inactive home screen with factory preset programs.
1. Press the right part (cylinder) on the dual inactive HOME screen to enter in the single inactive home screen.
2. On the single inactive home screen press the TOOLS button to enter in SETTINGS screen.
3. Press the PROGRAMS button to enter the PROGRAM MENU.
T
ips: SHORTCUT to the program menu screen. You can quickly enter the program menu by pressing the START CYCLE button
4. Select one of the icons representing the various menus to enter the list of available programs.
5. Use the UP / DOWN arrows to scroll the list of available programs. Select the desired program by pressing the relevant button (e.g. 03). When pressed, the button changes color and becomes black.
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6. After selecting the program, press the CHANGE button
to enter the following.
7. Press the shortcut button (e.g. ) to be linked to the selected program.
8. First carefully read the text and then press the OK button to confirm the changing.
Single inactive menu screen with changed preset
program - from 2 to 3.
Press the BACK button to return to the previous screen.
Press the HOME button to cancel the operation and return to the dual inactive HOME screen.
9.2.3.2 SETTING VALUE
9.2.3.2.1 CHANGING OF THE VALUE
1. Start the selected program by pressing one of the three available buttons.
2. In running program press SET button
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3. Modify parameters with the buttons.
4. Press OK button to confirem the value.
If the confirm button is grey this mean that the possibility of the changing for this parameter is disabled.
5. Press the BACK button to return to the previous screen.
Higher is the value more hard ice-cream arises.
9.2.4 SETTINGS OF THE STEP
9.2.4.1 MIXING SPEED
9.2.4.1.1 CHANGING OF THE SPEED
In actual step you can change mixer speed. For this you must use the regulation button
.
If you press the button you increase the actual speed.
If you press the button you decrease the actual speed.
If the racket - button is grey the increasing of the speed is not allowed.
If the snail
button is grey the decreasing of the speed is not allowed.
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In the most programs the permeted changing of the speed is saved. See the relevant program info to check whether changes are stored. If changes are NOT stored they will be valid only for the running program! The new parameter is valid and used during the running program and will be valid and used when running the program in future.
9.2.4.2 DESIRED TEMPERATURE
9.2.4.2.1 CHANGING OF THE TEMPERATURE
In actual step you can change desired temperature. For this you can use two buttons.
If you press the UP - button you increase the actual temperature.
If you press the DOWN - button you decrease the actual temperature. For confirming the new value press the SET
button.
If the UP button is grey the increasing of the temperature is not allowed.
If the DOWN button is grey the decreasing of the temperature is not allowed.
In the most programs the permeted changing of the temperature is saved. See the relevant program info to check whether changes are stored. If changes are NOT stored they will be valid only for the running program! The new parameter is valid and used during the running program and will be valid and used when running the program in future.
9.2.4.3 MAINTENANCE TIME
9.2.4.3.1 CHANGING OF THE TIME
When in actual step the desired temperature is reach you can change maintenance time. For this you can use two buttons.
If you press the UP - button you increase the actual maintenance time.
If you press the DOWN - button you decrease the actual maintenance time. For confirming the new value press the SET
button.
If the UP button is grey the increasing of the maintenance time is not allowed.
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If the DOWN button is grey the decreasing of the maintenance time is not allowed.
In the most programs the permeted changing of the maintenance time is saved. See the relevant program info to check whether changes are stored. If changes are NOT stored they will be valid only for the running program! The new parameter is valid and used during the running program and will be valid and used when running the program in future.
10 CHANGING PARAMETERS OF MACHINE
10.1 CHANGING PARAMETERS (cooking part)
10.1.1 RESET TO THE FACTORY SETTING
The user can restore all the programs, all changes are lost.
1. Press the left part on the dual inactive HOME page (kettle) to enter in the single inactive home screen.
2. On the single inactive home screen press the TOOLS button to enter in SETTINGS screen.
3. Press the RESET button to enter in the PASSWORD screen.
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4. Enter the password - user code 1111111.
5. Press the confirem or enter button.
6. Wait for the software to upload.
7. After Valmar screens, the LANGUAGE SELECTION screen is automatically displayed.
8. Select the desired language. If it is not on the screen, press the button to enter language selection screen 2.
9. To return to language selection screen 1 press the button
10. Press the button corresponding to the desired language. The notice - confirm screen is displayed.
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11. First carefully read the text and then press the confirm button
to confirm the language chosen. The HOME screen is displayed.
12. The machine is ready for use with instructions in the selected language.
10.1.2 LOCK/UNLOCK THE ACCESS OF OPERATION
10.1.2.1 LOCK the access of operation on the machine
The user can lock access of operation on the machine.
1. Press the left part on the dual inactive HOME page (kettle) to enter in the single inactive home screen.
2. On the single inactive home screen press the TOOLS button to enter in SETTINGS screen.
3. Press the CODE button to enter in the PASSWORD screen.
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4. Enter the password - user code 000000.
5. Press the confirem or enter button to lock the access to operation on the machine.
6. On display appears the dual inactive Home page.
10.1.2.2 UNLOCK the access of operation on the machine
10.1.2.2.1 Unlock the access of operation on the machine (until such time as the power
supply of the machine is not excluded)
The user can unlock the access of operation for period in which the power supply to electronic is not excluded.
1. Press the left part on the dual inactive HOME page (kettle) to enter in the single inactive home screen.
2. On the single inactive home screen press the LOCK button to enter in the PASSWORD screen.
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3. Enter the password - user code 000000.
4. Press the confirem or enter button to unlock the access to operation on the machine (only for time when the machine have power source).
5. On display appears the single inactive home screen.
10.1.2.2.2 Unlock the access of operation on the machine (permanently)
The user can permanently unlock access of operation on the machine.
1. Press the left part on the dual inactive HOME page (kettle) to enter in the single inactive home screen.
2. On the single inactive home screen press the LOCK button to enter in the PASSWORD screen.
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3. Enter the password - user code 000000.
4. Press the confirem or enter button to unlock the access to operation on the machine (only when the machine have power source.
5. On the single inactive home screen press the TOOLS button to enter in SETTINGS screen.
6. Press the CODE button to enter in the PASSWORD screen. The machine is permanently unlocked and you can work normally.
7. Enter the password - user code 000000.
8. Press the confirem or enter button to lock the access to operation on the machine.
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9. On display appears the dual inactive Home page.
Press the BACK button to return to the previous screen.
Press the HOME button to cancel the operation and return to the dual inactive HOME screen.
10.2 CHANGING PARAMETERS (cooling part)
10.2.1 RESET TO THE FACTORY SETTING
The user can restore all the programs, all changes are lost.
1. Press the right part on the dual inactive HOME page (cylinder) to enter in the single inactive home screen.
2. On the single inactive home screen press the TOOLS button to enter in SETTINGS screen.
3. Press the RESET button to enter in the PASSWORD screen.
4. Enter the password - user code 111111.
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5. Press the confirem
or enter button.
6. Wait for the software to upload.
7. First carefully read the text and then press the confirm button to confirm the language chosen. The HOME screen is displayed.
8. The machine is ready for use with instructions in the selected language.
10.2.2 LOCK/UNLOCK THE ACCESS OF OPERATION
10.2.2.1 LOCK the access of operation on the machine
The user can lock access of operation on the machine.
1. Press the left part on the dual inactive HOME page (kettle) to enter in the single inactive home screen.
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2. On the single inactive home screen press the TOOLS button
to enter in SETTINGS
screen.
3. Press the CODE button to enter in the PASSWORD screen.
4. Enter the password - user code 000000.
5. Press the confirem or enter button to lock the access to operation on the machine.
6. On display appears the dual inactive Home page.
10.2.2.2 UNLOCK the access of operation on the machine
10.2.2.2.1 Unlock the access of operation on the machine (until such time as the power
supply of the machine is not excluded)
The user can unlock access of operations for period in which the power supply to electronic is not excluded.
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1. Press the left part on the dual inactive HOME page (kettle) to enter in the single inactive home screen.
2. On the single inactive home screen press the LOCK button to enter in the PASSWORD screen.
3. Enter the password - user code 000000.
4. Press the confirem or enter button to unlock the access to operation on the machine (only when the machine have power source.
5. On display appears the single inactive home screen. Now you can work normaly.
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10.2.2.2.2 Unlock the access of operation on the machine (permanently)
The user can permanently unlock access of operation on the machine.
1. Press the left part on the dual inactive HOME page (kettle) to enter in the single inactive home screen.
2. On the single inactive home screen press the LOCK button to enter in the PASSWORD screen.
3. Enter the password - user code 000000.
4. Press the confirem or enter button to unlock the access to operation on the machine (only when the machine have power source.
5. On the single inactive home screen press the TOOLS button to enter in SETTINGS screen.
6. Press the CODE button to enter in the PASSWORD screen.
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7. Enter the password - user code 000000.
8. Press the confirem or enter button to lock the access to operation on the machine.
10. On display appears the dual inactive Home page. The machine is permanently unlocked and you can work normally.
Press the BACK button to return to the previous screen.
Press the HOME button to cancel the operation and return to the dual inactive HOME screen.
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11 PROTECTION OF THE USER AND OF THE
MACHINE
11.1 PROTECTION OF THE USER
A safety switch, which is built into the machine under the rim of the mixture treating cylinder, protects the operator against injuries that might be caused by the mixer’s rotation. Opening the mixture treating cylinder coverlid will cause the operation of the mixer engine to shut down. In this case, the appliance must be set to STOP position and the mixture treating cylinder coverlid must be closed.
11.2 ELECTRICAL OVERLOAD PROTECTION
Electrical installations are protected with appropriate FUSES. If the FUSES terminate the operation of the appliance upon its start-up, the error causing this action must be found and corrected.
11.3 THERMIC SAFETY DEVICES
The mixer engine and the compressor engine are protected with thermal sensors. If temperature reaches the maximum allowed value, the protection shuts down the engine operation. In this case, press the key STOP and allow 15 - 20 minutes for the engine to cool down. After this time, the appliance is again ready for normal programming and operating (see the section OPERATING THE APPLIANCE).
11.4 PROTECTION OF THE COOLING SYSTEM
The cooling system is protected with the pressostat at the maximum permited pressure. In the case of water shortage (water condenser machine) or dirty air condenser (air condenser machine) the protection shuts down the operation of the cooling compressor.
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12 USE OF THE APPLIANCE
12.1 INSTRUCTIONS FOR THE PREVENTION OF INJURIES
Only authorized persons, who know how the machine is operated, must be allowed to handle it. Operators must be familiar with all regulations concerning occupational safety and fire safety measures, and they must know where fire extinguishers are located.
Persons still in training must be constantly supervised by a designated person in charge who knows how the machine works.
Operators must be dressed suitably (no ties, jewellers chains or belts that could get caught in the machine) and be appropriately protected.
All warning labels on the appliance must be replaced with new ones when they begin to fade or if they become damaged.
Before operation, the operator must make sure that the appliance is not under maintenance, in service or in cleaning. At the end of the shift, the operator working on the next shift or the person who will continue to operate the appliance must be informed of the current state of the appliance.
Before every use, the operator must make sure that the floor is free of any oil smudges or other slippery substances or objects which might cause a person to slip or trip over.
Operators must make sure before every use of the appliance that the side panels and the top cover of the appliance are securely fitted to the main construction and that there are no parts or objects on the appliance or in the cylinder that could damage the appliance during its operation.
In the event of dangerous situations (e.g. blocked mixer), which could harm the operator’s or another person’s well being, switching off the MAIN SWITCH must immediately shut down the appliance.
Caution must be taken because the outlet valve and the pipe are heated because they are exposed at hot mixture. Danger of scalding!
The side panels and the top cover, as well as safety devices and protective covers, must not be taken off during the operation of the appliance.
It is forbidden to get onto the appliance and walk upon it during its operation.
During the operation, attention must be paid to any oil leaks, increased noise, squeaking sounds or increased vibrations. In such a case, the appliance must be immediately shut down; a visible notice board must be placed on it with information that it is inoperable and authorized service personnel must be notified as soon as possible.
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