Valmar EASY 3 TTi Handling, Operating And Maintenance Manual

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HANDLING, OPERATING AND

MAINTENANCE GUIDE FOR ICE CREAM

PRODUCTION APPLIANCE

Model EASY TTi

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TABLE OF CONTENTS

1 INSTRUCTIONS ON HOW TO USE THE GUIDE ...................................... 6

1.1 SYMBOLS USED IN THE GUIDE ........................................................ 7

2 GENERAL FEATURES AND SPECIFICATIONS ....................................... 8

2.1 GENERAL FEATURES ........................................................................ 8

2.2 IDENTIFICATION OF THE APPLIANCE ........................................... 10

2.3 TECHNICAL SPECIFICATIONS ........................................................ 11

3 TRANSPORTATION AND PLACING OF THE APPLIANCE ................... 12

3.1 INSTRUCTIONS FOR INJURY PREVENTION ................................. 12

3.2 UNLOADING THE APPLIANCE FROM THE TRANSPORT .............. 13

3.3 UNPACKING OF THE APPLIANCE ................................................... 14

3.4 PLACING THE APPLIANCE ON THE GROUND ............................... 14

4 REQUIREMENTS AND CONDITIONS FOR NORMAL OPERATION OF

THE APPLIANCE ............................................................................................ 15

4.1 ENVIRONMENTAL CONDITIONS ..................................................... 15

4.2 ELECTRICITY SUPPLY REQUIREMENTS ....................................... 15

5 CONNECTING THE APPLIANCE ............................................................ 17

5.1 INSTRUCTIONS FOR PREVENTION OF INJURIES ........................ 17

5.2 CONNECTING THE APPLIANCE TO THE WATER SUPPLY ........... 17

5.3 CONNECTING THE APPLIANCE TO THE POWER MAINS ............. 18

6 OPERATING THE APPLIANCE ............................................................... 19

7 CONTROL BOARD .................................................................................. 19

7.1 TOUCH SCREEN .............................................................................. 20

7.2 FIRST USE OF THE MACHINE ......................................................... 26

7.3 PUSH-BUTTON PANEL (PRODUCTION – COOLING) ..................... 30

8 PROGRAM MENU .................................................................................... 42

8.1 HOW ACCESS TO THE PROGRAM MENU: .................................... 42

8.2 SETTINGS OF THE PROGRAM (shortcut button):............................ 43

9 CHANGING SETTING OF MACHINE....................................................... 47

9.1 RESET TO FACTORY SETTINGS .................................................... 47

10 PROTECTION OF THE USER AND OF THE MACHINE ......................... 48

10.1 PROTECTION OF THE USER........................................................... 48

10.2 ELECTRIC CURRENT OVERLOAD PROTECTION .......................... 48

10.3 THERMIC SAFETY DEVICES ........................................................... 48

10.4 PROTECTION OF THE COOLING SYSTEM .................................... 48

11 USE OF THE APPLIANCE ....................................................................... 49

11.1 INSTRUCTIONS FOR THE PREVENTION OF INJURIES ................ 49

11.2 BASIC RULES FOR OPERATING THE APPLIANCE........................ 50

11.3 PROCESSING CYLINDER DOOR .................................................... 51

11.4 OUTLET HOLE COVER .................................................................... 51

11.5 TO-DO LIST BEFORE OPERATING THE APPLIANCE .................... 52

12 CLEANING OF THE APPLIANCE ............................................................ 53

12.1 INJURY PREVENTION INSTRUCTIONS .......................................... 53

12.2 CLEANING EXTERNAL SURFACES OF THE APPLIANCE ............. 54

12.3 CLEANING AND SANITIZING PARTS THAT COME IN CONTACT

WITH THE ICE CREAM ................................................................................ 54

13 MAINTENANCE OF THE APPLIANCE .................................................... 67

13.1 INSTRUCTIONS FOR INJURY PREVENTION ................................. 67

13.2 PROBLEMS, ERRORS AND TROUBLESHOOTING ........................ 67

13.3 REGULAR MAINTENANCE INSPECTION PLAN.............................. 68

13.4 TEST RUN ......................................................................................... 68

13.5 CHECKING THE CONDITION AND WEAR OF THE BEATER

BLADES AND SLIDERS ............................................................................... 68

13.6 REPLACING THE MIXER BLADES AND SLIDERS .......................... 69

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13.7 ORDERING SPARE PARTS .............................................................. 72

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STARTING THE MACHINE

STARTING THE MACHINE (ice cream production)

 With quick key ICE CREAM

ICE CREAM - button for ice cream production

 With quick key ONE

ONE button for the producing of the ice cream (program 02).

 With quick key TWO

TWO button for the producing of the ice cream (program 02).

 With quick key THREE

THREE button for the producing of the ice cream (program 02).

 With quick key FOUR

FOUR button for the producing of the ice cream (program 02).

 With quick key START CYCLE

START CYCLE - button for starting selected program.

 With quick key ICE CREAM

EXTRACTION - button for extraction, mixing, cleaning.

For more information read the entire manual.

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1 INSTRUCTIONS ON HOW TO USE THE GUIDE

We, the company VALMAR, care that you operate your machine at its best and most cost effective. Therefore we have prepared this instruction manual, in order to assist you with your machine. The instruction manual must be stored near the machine, so you will be able to access it when needed.

Only authorized personell (operators), familiar with the appliance, are allowed to handle and operate it. Operators must study the manual carefully and follow the instructions. The company VALMAR can not be held liable for any kind of damage or injuries resulting from not following the instruction manual.

Furthermore, all applicable environmental and occupation safety regulations must be taken into consideration. Handling the appliance requires caution which is expressed in the manual with symbols.

Pictures in the manual may differ from your appliance. Product specifications and configuration are subject to change without prior notice.

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1.1 SYMBOLS USED IN THE GUIDE

This symbol represents important content in the manual. You should study the text accompanied with this symbol carefully. Disregard of instructions and warning symbols may lead to serious personal injury or damage to the appliance.

This symbol represents explicit prohibition of specific actions or operations. When you see this symbol, special attention should be paid.

This symbol calls your attention to the importance of the text as regards proper handling of the appliance, but without danger of personal injury.

This symbol means that the content of the text is of a technical nature and is related to technical specifications.

This symbol is an instruction to proceed with caution while engaging in a specific operation referred to in the text.

This symbol means that the action to which it refers may also be carried out by persons skilled in the operation of the appliance.

This symbol is a warning that any action or operation referred to in the text must be carried out only by authorized servicing personnel.

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2 GENERAL FEATURES AND SPECIFICATIONS

2.1 GENERAL FEATURES

The appliance is designed exclusively for productionand processing of fresh ice cream and the processing of fresh ice cream. The manufacturing company VALMAR cannot be held liable in any way for personal injuries or damage to the appliance resulting from misuse.

The appliance consists of:

 Main construction  Side panels and top cover  Mixture producing cylinder with beater  Electrical assembly  Hydraulic assembly (water)  Cooling assembly

It is forbidden to reassemble, alter or in any way modify the appliance or any part of the appliance without an express permission from the manufacturer.

With the intention to provide our customers with a well-tested appliance, ready for normal operation, the initial start-up is always carried out at the factory by the manufacturer before the product is packed and shipped to our client.

Additional start-up and appliance's adjustments can be made on the client's premises by technicians authorized by VALMAR.

Set the appliance in a suitable place and connect it to the water (applies to water cooled model only) and power supplies. Connected appliance is ready for operation.

The price of the appliance does not include installation costs and the cost of the demonstration of its operation.

The warranty does not include replacements or repairs of malfunctions caused by incorrect connection of the appliance.

The quality and the quantity of the ice cream depend on:

 Temperature of the cooling water  Air temperature  Final temperature of the ice cream  Quantity and quality of the ice cream mixture  Desired consistency of ice cream  Increase in the volume of ice cream

Close the door, pour the ingredients into the mixing cylinder and press one of the quick keys , , , , or START key.

The appliance will produce desired mixture based on selected program. Ice cream is extraced by pressing EXTRACTION key.

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Operations of the appliance:

 Mixing and of the ice cream mixture in the production cylinder with the

selected program ( , , , , );

 Mixing and cooling of the cream mixture in the production cylinder in

trough the selected program (START )

 Extraction of the ice cream in the production cylinder (EXTRACTION,

)

 Slow mixing in production cylinder ( MIXING, CLEANING,

DESINFECTING, TESTING START UP ).

The warranty does not include replacements or repairs of malfunctions caused by incorrect use of the appliance.

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2.2 IDENTIFICATION OF THE APPLIANCE

Every appliance has its own identification label, which is fixed on the backside of the appliance. The ID label contains the essential technical specifications of the appliance:

1. manufacturer

2. manufacturers address

3. model

4. serial number

5. power supply voltage

6. nominal frequency

7. maximum current

8. cooling gas type

9. cooling gas weight

10. power

11. year of manufacturing

The ID label must not be removed or damaged!

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7 5 4 3 2

8 6 9

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2.3 TECHNICAL SPECIFICATIONS

The appliances essential technical specifications:

 Power supply voltage (see appliance label)  Maximum current (see appliance label)  Power (see appliance label)  Nominal frequency (see appliance label)  Production capacity  Capacity of a cylinder cycle  Weight  Dimensions

All technical specifications, such as the weight, dimensions and power of the appliance are subject to change.

MODEL

WEIGHT

DIMENSION WHD

POWER

HOURLY

PRODUCTION

PROUDUCTION PER

CYCLE

Easy 3

inches

gal/h

min lb

max lb

TTi air

306.4

15.9

32.9

23.8 +7.9 + 3.9

2.3

1.8 to 6.3

1.5

6.6

Single

l/h

min kg

max kg

Phase

139

405

835

605 +200 + 100

7 to 24

0.7

MODEL

WEIGHT

DIMENSION WHD

POWER

HOURLY

PRODUCTION

PROUDUCTION PER

CYCLE

Easy 4

inches

gal/h

min lb

max lb

TTi

374.8

15.9

32.9

23.8 +7.9

1.6 to 9.5

1.5

9.9 kg

l/h

min kg

max kg

170

405

835

605 + 200

6 to 36

0.7

4.5

MODEL

WEIGHT

DIMENSION WHD

POWER

HOURLY

PRODUCTION

PROUDUCTION PER

CYCLE

Easy 4

Inches

gal/h

min lb

max lb

TTi

383.6

15.9

32.9

23.8 +7.9

1.6 to 9.5

1.5

9.9

Single

l/h

min kg

max kg

Phase

174

405

835

605 +200

6 to 36

0.7

4.5

Water condenser option is available per surcharge. The depth of water condenser unit is 100mm shorter. Other dimensions remain unchanged.

Air condenser option on Easy 4 is available per surcharge. The depth of the unit is 350mm longer. Note: Weights of machines with options differ from those stated in the table.

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3 TRANSPORTATION AND PLACING OF THE

APPLIANCE

3.1 INSTRUCTIONS FOR INJURY PREVENTION

Pay due attention to occupational safety requirements. Near machine wear suitable clothing. Do not wear ties, jewellery chains or belts,

which could get caught in the machine. Do not shift or dislocate the safety switches or protective parts.

Make sure that the lifting device is in good condition and that its load capacity exceeds the weight of the appliance (refer to the technical specifications data sheet).

Lift the appliance with assistive lift device following the instructions for its use and maintenance. Pay attention to the handling.

While lifting or moving the appliance do not stand under the machine. Do not turn or move the appliance by holding or pulling the cables or the water

hose.

Do not stand on the applicance. If you have to do any work above the appliance, you should use a suitable ladder and not the appliance for support.

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3.2 UNLOADING THE APPLIANCE FROM THE TRANSPORT

Moving device requires a hand lift for pallets or a forklift with load capacity of at least 400lb (200kg). Appliance should be lifted by assistive lift device. Do not lift appliance by yourself!

Lift the crate containing the appliance using the hydraulic palette lift and move it as close to the open side of the transport vehicle as possible. Remove the hand lift from underneath and handle the crate with the forklift truck. Make sure that the weight is focused on the holding points. Remove the crate from transport vehicle with the forklift truck and lower the crate to the minimal height of around 5 inches (12 cm).

Slowly and carefully place the box containing the appliance in its place

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3.3 UNPACKING OF THE APPLIANCE

Upon delivery of the appliance, check that the crate had not been damaged during transportation. The side covers should be removed and the screws detached.

When the machine is unpacked, make sure that the packaging is disposed in a suitable manner and in compliance with standards on environmental safety.

3.4 PLACING THE APPLIANCE ON THE GROUND

Place the machine on a level solid surface with an adequate strength of at least 125 pounds per square foot (600 kg per m²) for the weight of the machine, and position the appliance at least 12 inches (30 cm) away from the wall or other objects. Leave enough space in front of the appliance to ensure comfortable access and work with the appliance.

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4 REQUIREMENTS AND CONDITIONS FOR

NORMAL OPERATION OF THE APPLIANCE

Before connecting the appliance to electricity supply, the operator must make sure that environment requirements have been met: the temperature and humidity of the air must be appropriate and the water supply and electricity networks comply with all requirements for normal operation of the appliance.

When the characteristics of either the water supply or electricity network fail to meet the requirements for normal operation, the machine must not be connected to power supply.

4.1 ENVIRONMENTAL CONDITIONS

Prior to connecting the appliance, the temperature and the humidity of the environment, in which the appliance will be operated, must be checked.

min.

max.

AIR TEMPERATURE

50°F / 10°C

109°F / 43°C

AIR HUMIDITY

85%

4.2 ELECTRICITY SUPPLY REQUIREMENTS

Prior to connecting the appliance to the power source, the voltage and the maximum power current allowed in the network must be checked and the appliance must be protected externally with FUSES and the MAIN SWITCH.

** Permitted voltage of three-phase appliances (400/50/3):

nominal voltage

min. voltage

max. voltage

400V

380V (400V–5%)

420V (400V+5%)

Permitted voltage of three-phase appliances (230/50/3):

nominal voltage

min. voltage

max. voltage

230V

220V (230V–5%)

240V (230V+5%)

Permitted voltage of one-phase appliances (230/50/1):

nominal voltage

min. voltage

max. voltage

230V

220V (230V–5%)

240V (230V+5%)

The diameter of each phase conductor must be of an appropriate dimension (corresponding to the power of the fuses). The MAIN SWITCH must be installed in the immediate vicinity of the appliance, where it must be easily visible, accessible to the operator and appropriately marked.

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Magnetothermic differential FUSES (slot  3 mm) of appropriate dimensions must be installed between the electricity network and the MAIN SWITCH.

model

max. current

fuse type

Easy 3 TTi

16A

SLOW

Easy 4 TTi

16A

SLOW

The position of the MAIN SWITCH with the FUSES in the power circuit scheme of the appliance:

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5 CONNECTING THE APPLIANCE

5.1 INSTRUCTIONS FOR PREVENTION OF INJURIES

When the characteristics of either the water supply or electricity network fail to meet the requirements for normal operation, the machine must not be connected to the power supply.

It is forbidden to connect the appliance to the power source when the floor around the appliance is wet. It is forbidden to connect the appliance to the power source if any of the side panels or the cover is missing.

5.2 CONNECTING THE APPLIANCE TO THE WATER SUPPLY

The water supply regulation valve is connected to the WATER SUPPLY PORT. The water outlet pipe is connected to the WATER OUTLET PORT and to the outlet pipe leading to the drain. All these terminals have a diameter of 3/4" and are located on the backside of the machine. To connect the appliance to the water supply (water supply port) and the outlet to the drain (water outlet port), use pipes capable of withstanding 1MPa and

measuring at least ½” in diameter (make sure upon the delivery that the pipes

are supplied with the appliance).

If the appliance is meant to be used in areas with two separate water supplies, two separate water connectors are built in it, one for each: a DRINKING WATER SUPPLY PORT and a COOLING WATER SUPPLY PORT (condenser).

The valve belonging to the cooling water supply must not be connected to the DRINKING WATER SUPPLY PORT.

The valve belonging to the drinking water supply may be connected to the COOLING WATER SUPPLY PORT and/or to the DRINKING WATER SUPPLY PORT. The valve should be opened after the appliance has been connected to the water supply system.



WATTER SUPPLY PORT

(condenser)

WATER OUTLET PORT

(condenser)

WATTER SUPPLY PORT (pipe – drinkable water)

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5.3 CONNECTING THE APPLIANCE TO THE POWER MAINS

Only appropriately trained technicians are allowed to connect the appliance to the electrical current. They must follow installation instructions and observe the occupational safety regulations applying in the country in which the appliance is being installed. They must read the instructions carefully and above all thoroughly familiarize themselves with the sections on REQUIREMENTS AND CONDITIONS FOR NORMAL OPERATION OF THE APPLIANCE and the machine’s electrical circuit scheme. Before connecting the appliance, all attachments that might have become loose during transportation must be checked. Attachments that may have become loose or disconnected must be screwed back on and tightened.

Connecting instructions for three-vein cable (one-phase appliances – 230/50/1 or 208-220/60/1):

phase type colour

L1 208-220 or 230 V ~ brown

N 208-220 or 230 V ~ blue

PE ground yellow-green

Connecting instructions for four-vein cable (three-phase appliances – 230/50/3 or 208-220/60/3):

phase type colour

L1 208-220 or 230 V ~ black

L2 208-220 or 230 V ~ brown

L3 208-220 or 230 V ~ grey

PE ground yellow-green

Connecting instructions for five-vein cable (three-phase appliances – 400/50/3):

phase type color

L1 400 V ~ black

L2 400 V ~ brown

L3 400 V ~ grey

N neutral blue

PE ground yellow-green

A test start-up of the appliance is carried out by trained electrician after the connection to confirm correct operation. (see the section on MAINTENANCE).

Production cylinder mixer, installed in appliances with built-in inverter, will rotate in the correct direction regardless of the connecting position of either of the phases.

After appliance has been connected, trained electrician should also control the power consumption. The current must not exceed the maximum allowed on the identification sticker (see the section GENERAL FEATURES AND SPECIFICATIONS).

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6 OPERATING THE APPLIANCE

The user operates the appliance standing in front of it. This position allows user to reach the control board and carry out operations.

The control board contains power on/off switch, touchscreen display which displays status and enables user to change parameters and eight buttons.

7 CONTROL BOARD

Control board is composed from touch screen and button panel.

CONTROL BOARD

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7.1 TOUCH SCREEN

7.1.1 Home screen:

7.1.2 Settings screen:

DESCRIPTION:

Use this function to enter the PROGRAM MENU

Use this function to enter MACHINE PARAMETERS

8 6 9

7 3 4 5 2

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Use this function to enter LANGUAGE SELECTION

Function to be used only by Valmar technicians

Use this function to enter the CODE screen, password is required

Use this function to enter the electronic INFO screen and check data: serial number, latest update, software version, etc.

Use this function to check or change settings such as date, time, units of measurement (Celsius/Fahrenheit, liters/gallons) or water quantity

Press the BACK button to return to the previous screen

Press the HOME button to return to the main screen

For technicians - network connection. By entering correct code you can display touch screen display on a computer or other device with a web browser.

Use this function to reset to factory settings. A password is required for reset. All saved values will be cleared.

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7.1.3 Program screen:

DESCRIPTION:

1 ICE CREAM PROGRAM MENU Select the MILK button to enter the list of programs for milk based ice cream

2 SORBET, SLUSH, FRUIT SAUCE AND TOPPING PROGRAM MENU Select the FRUIT button to enter the list of programs for fruit sorbets, slush and sugar syrupsw

3 CUSTOMIZED PROGRAM MENU FOR ICE CREAM, SORBETS, PASTRY AND GASTRONOMY PRODUCTS Select the CUSTOM button to enter the list of customizable programs and programs for ice cream production.

4 PROGRAM NAME

5 FACTORY MENU Select the FACTORY PROGRAMS button to enter the list of programs for special functions such as variegated ice cream extractions, variable speed ice cream extraction, mixing, etc.

Press BACK to return to the previous screen.

Press HOME to return to the main screen.

9 7 10 1 2 5 6 3 4

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8 PROGRAM NUMBER.

....

LAST used or NEW selected program.

10 TUTOR MESSAGES help users giving them instructions and information about the processing. They also provide information on any errors and give warnings on operations.

7.1.4 Program list screen:

DESCRIPTION:

1 TUTOR MESSAGES help users giving them instructions and information about the processing. They also provide information on any errors and give warnings on operations.

2 Program name and number.

3 Selected program. When pressed, the button changes color and becomes black.

Button UP to scroll the program list.

5 Button DOWN to scroll the program list.

8 4 11

7 1 9

5 2 6

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6 STEP SETTINGS Press the button to enter the step settings screen. INACTIVE To be used only by Valmar technicians.

7 Press here to have a short program description.

8 Press OK to confirm the selected program.

9 Press CHANGE to set the program and link it with one of the four hot start buttons on the push-button panel and on the main display.

10 Press BACK to return to the previous screen.

11 Press HOME to return to the main screen.

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7.1.1 Program tekst list screen:

TEXT

Program description text

...

Scroll UP and DOWN. Use the arrows to scroll the text

3 Press BACK to return to the previous screen

4 Press HOME to return to the main screen

Press the program info button for description of the selected program and information on use.

Example: Program INFO 01 ICE CREAM: standard ice cream production. To start, press ice cream PRODUCTION button (button with ice cream cone icon). The machine operates in MODE 1. At the end of the cycle after the beep, press the ice cream EXTRACTION button on push-button panel or press the extraction button on the display. See description of extraction programs under the FACTORY menu. MODE 1 has dual electronic control for density and temperature. MODE 1 parameters (ice cream density) can be changed. Parameters can be changed only during the freezing cycle. At the end of extraction press the blue STOP button.

1 2 3 4 2

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7.2 FIRST USE OF THE MACHINE

Before using the machine for the first time it is necessary to select the language. If the language is not selected, machine after 30 seconds defaults to English language.

1. Wait for the machine to start.

2. After startup screen with Valmar logo, the LANGUAGE SELECTION screen is displayed automatically.

3. Select the desired language. If it is not on the screen, press the button to enter language selection screen 2.

4. To return to language selection screen 1 press the button

5. Press the button corresponding to the desired language. The warning notice screen with confirmation button is displayed.

6. Read the text and then press the confirm button to confirm you understand disclaimer.

7. The HOME screen is displayed. The machine is ready for use in the selected language.

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7.2.1 LANGUAGE SELECTION

The machine provides instructions in the user’s language for easier use. Language can be changed after first using the machine. In this case we will change Italian in English language.

1. On HOME page press the TOOLS button

to enter SETTINGS menu.

2. Press the LANGUAGE button to enter the LANGUAGE screen.

3. Press the button corresponding to the desired language. The notice - confirm screen is displayed.

4. First carefully read the text and then press the confirm button to confirm the language chosen. The HOME screen is displayed.

5. The machine is ready for use with instructions in the selected language.

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7.2.2 DATA DOWNLOAD

7.2.2.1 DATA DOWNLOAD to a USB key

1. On HOME page press the TOOLS button

to enter in settings menu screen.

2. Press the PARAMETERS button to enter the PARAMETERS screen.

3. Insert the USB key into the USB port at the back of the machine.

4. Press USB button to download. Enter the password - user code 333333.

5. On the message bar message “Downloading” appears.

6. When the download is complete “ Downloading OK” message appears on the message bar. The download process can take several minutes.

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7.2.2.2 UPLOAD OF NEW PROGRAM OR NEW SOFTWARE

The program is uploaded only when the machine is powered off before inserting the USB key with new software version!

1. Make sure the machine is OFF before starting. You can do this by pressing on/off switch (red button). Then Insert the USB key with new database and/or program.

2. Turn on the machine by putting the on/off in ON position.

3. New software is uploaded automatically. At first the machine start screen is displayed.

4. A pop up message appears. Confirm the update by pressing OK button. Check if everything is updated (info menu screen). If confirm pop up message is not displayed during start, then software update cannot proceed. Check USB key on a computer.

8. The start with updated software is like first use of new machine. Firstly the LANGUAGE SELECTION screen appears. Select the desired language.

5. Read the text and then press the confirm button

to confirm you understand disclaimer.

6. The HOME screen is displayed. The machine is ready for use in the selected language.

Press the BACK button to return to the previous screen. Press the HOME button to cancel the operation and return to the HOME screen.

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7.3 PUSH-BUTTON PANEL (PRODUCTION – COOLING)

7.3.1 KEYS

7.3.1.1 START key

7.3.1.1.1 START with the START CYCLE BUTTON on the PUSH-BUTTON PANEL

The START CYCLE button is always set to one of the programs from the menu.

1. Press the button to display the set NEW program or the LAST program used.

2. Press START CYCLE again to start the program (NEW or LAST).

3. Program screen.

Changing the program set to the START CYCLE button

Tip: Press the button to change the program set to the START CYCLE button. Display switches to the program screen. Enter one of the menu icons and select the desired program. For further information see the chapter Shortcut to program start)

All menu programs are started with the START CYCLE button . You are notified of the end of the cycle by a beep. A message is displayed to take out the ice cream. Should the operator not take out the ice cream after the notice, the machine will keep ice cream consistency automatically until extraction, or until the end of the maximum time limit.

START CYCLE button can be set to one of the programs available on menu.

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7.3.1.1.2 START with the START CYCLE BUTTON from the MENU

1. Press the button to set another program to the key or start last program used.

2. Select one of the icons representing the various submenus to enter the list of available programs.

3. Use the UP / DOWN arrows to scroll the list of available programs. Select the desired program by pressing the relevant button (e.g. 03). When pressed, the button changes color and becomes black.

4. Press the button with the name of the program. The button becomes black (active button).

5. Press the button to start the machine. The end of the cycle is notified by a beep and a light signal (if any). A message is displayed to take out the ice cream. The machine will keep ice cream consistency automatically until extraction, i.e. until the end of the maximum time limit.

7.3.1.2 Key CONTINUOUS MIXING

The CONTINUOUS MIXING button activate the low mixing with the compressor off into the cylinder. This low mixing you can use for:

 mix mixtures in the cylinder,  rinse the cylinder,  wash the cylinder at the end of production.

1. Press the button to start a low continuos mixing.

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2. The machine start with speed 4 for 300 seconds.

With STOP button you can stop mixing – extraction (in any phase).

7.3.1.3 Key STANDARD EXTRACTION

7.3.1.3.1 START with the STANDARD EXTRACTION BUTTON on the PUSH-BUTTON PANEL

The STANDARD EXTRACTION button activates mixing in the cylinder without the cooling with the compressor off. Mixing can be used for:

 mixing mixtures in the cylinder,  rinsing the cylinder,  washing the cylinder at the end of production.  Extraction of Ice cream

3. Place a containter under outlet, open outlet cover. Press the button to start mixing

for extraction.

4. The machine starts with mixing for 8 minutes.

With STOP button you can stop mixing (in any phase).

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7.3.1.3.2 START with the CUSTOM EXTRACTION BUTTON on the PUSH-BUTTON PANEL

The CUSTOM EXTRACTION button activates the automatic variable speed mixing. Mixer speed will gradually increase until full ice cream extraction.

1. In running program press the button to start automatic variable speed mixing.

2. The machine starts with speed 5 for 15 seconds.

3. Then machine start mixing with speed 6 for 15 seconds.

4. Then machine start mixing with speed 7 for 15 seconds.

5. At last the machine start mixing with speed 8 for 200 seconds.

With STOP button you can stop mixing (in any phase).

7.3.1.4 Key EXTRACTION FOR MAXIMUM QUANTITY WITH FREEZING

The EXTRACTION FOR MAXIMUM QUANTITY WITH FREEZING button activate the mixing which will gradually increase until full ice cream extraction. The compressor activates for 20 seconds during extraction to keep the ice cream structure unchanged.

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1. In running program press the button to start mixing which will gradually increase.

2. The machine starts with speed 6 for 10 seconds.

3. Then machine start mixing with speed 7 and cooling for 20 seconds.

4. At last the machine start mixing with speed 8 for 3 minutes.

With STOP button you can stop mixing – extraction (in any phase).

7.3.1.5 START with the EXTRACTION FOR MEDIUM QUANTITY WITH FREEZING BUTTON from the MENU

The EXTRACTION FOR MEDIUM QUANTITY WITH FREEZING button activate the mixing which will gradually increase until full ice cream extraction. The compressor activates for 12 seconds during extraction to keep the ice cream structure unchanged.

5. In running program press the button to start mixing which will gradually increase.

6. The machine starts with speed 6 for 10 seconds.

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7. Then machine start mixing with speed 7 and cooling for 12 seconds.

8. At last the machine start mixing with speed 8 for 3 minutes.

With STOP button you can stop mixing – extraction (in any phase).

7.3.1.6 START with the EXTRACTION FOR MAXIMUM QUANTITY OF VARIEGATED ICE CREAM BUTTON from the MENU

The EXTRACTION FOR MAXIMUM QUANTITY of VARIEGATED ICE CREAM

button activate the mixing which will gradually increase until full ice cream extraction. The program consists of 11 steps alternating mixer speed, from S5/S6/S7 (quick) to S2 (slow).

1. In running program press the button to start extractionwith alternating mixing speed.

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2. The machine starts with speed 5. For continue press START CYCLE button.

3. Now the machine works with speed 2. For continue press START CYCLE button.

4. Now the machine works with speed 6 and cooling for 14 seconds. For continue press

START CYCLE button.

5. Now the machine works with speed 2. For continue press START CYCLE button.

6. Now the machine works with speed 7 and cooling for 14 seconds. For continue press

START CYCLE button.

7. Now the machine works with speed 2. For continue press START CYCLE button.

8. Now the machine works with speed 7. For continue press START CYCLE button.

9. Now the machine works with speed 2. For continue press START CYCLE button.

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10. Now the machine works with speed 7. For continue press START CYCLE button.

11. Now the machine works with speed 2. For continue press START CYCLE button.

12. At last the machine works with speed 7.

With STOP button you can stop mixing – extraction (in any phase).

7.3.1.7 START with the EXTRACTION FOR MAXIMUM QUANTITY OF VARIEGATED ICE CREAM BUTTON from the MENU

The EXTRACTION FOR MEDIUM QUANTITY of VARIEGATED ICE CREAM

button activate the mixing which will gradually increase until full ice cream extraction. The program consists of 13 steps alternating mixer speed, from S5/S6/S7 (quick) to S2 (slow).

1. In running program press the button to start extractionwith alternating mixing speed.

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2. The machine starts with speed 5. For continue press START CYCLE button.

3. Now the machine works with speed 2. For continue press START CYCLE button.

4. Now the machine works with speed 6. For continue press START CYCLE button.

5. Now the machine works with speed 2. For continue press START CYCLE button.

6. Now the machine works with speed 6. For continue press START CYCLE button.

7. Now the machine works with speed 2. For continue press START CYCLE button.

8. Now the machine works with speed 6. For continue press START CYCLE button.

9. Now the machine works with speed 2. For continue press START CYCLE button.

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10. Now the machine works with speed 6. For continue press START CYCLE button.

11. Now the machine works with speed 2. For continue press START CYCLE button.

12. Now the machine works with speed 7. For continue press START CYCLE button.

13. Now the machine works with speed 2. For continue press START CYCLE button.

14. At last the machine works with speed 7.

With STOP button you can stop mixing – extraction (in any phase).

In the most programs the machine offer different modes of the extraction!

So for exemple you can use in program 01 these modes of extraction:

1. In running program you can use

modes.

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2. Press the button to open the submenu.

3. In submenu you can use other extraction

modes .

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7.3.1.8 ICE CREAM button

The ICE CREAM button activates mixing and cooling of the ice cream mixture in the production cylinder by pre selected program 01

1. Press the ICE CREAM button to start pre-set program 01.

2. The machine starts producing ice cream in MODE 1(ice cream temperature and density check). During production you can change value of MODE 1 (see chapter “PROGRAM MODIFICATIONS AND SETTINGS”). Production ends when set values are reached. At the end of the cycle there is a notifying beep. A message is displayed to take out the ice cream. The machine will keep ice cream consistency automatically until extraction or until the end of the maximum time limit.

7.3.1.9 Key STOP / RESET

The STOP button stops all active functions, operations or program regardless of the current step. The HOME screen is displayed.

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8 PROGRAM MENU

8.1 HOW ACCESS TO THE PROGRAM MENU:

1. On HOME page press the TOOLS button

to enter in settings menu.

2. Press the PROGRAMS button to enter the PROGRAM MENU.

Tip: SHORTCUT to the program menu screen.

You can quickly enter the program menu by pressing the START CYCLE button

3. Select one of the available menus represented by the relevant icons:

 Ice cream menu;  Sorbet, slush, fruit sauce and

topping menu;

 …Factory program menu.

Select one of the icons representing the various menus (e.g. ) to enter the list of available.

4. Use the UP / DOWN arrows to scroll the list of available programs. Select the desired program by pressing the relevant button (e.g. 01). When pressed, the button changes color and becomes black.

5. Press the PROG i button to enter the INFO screen (6) with a description of the selected program.

6. Use the UP / DOWN arrows to scroll the description of the selected program.

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Press the BACK button to return to the previous screen. Press the HOME button to cancel the operation and return to the HOME

screen.

8.2 SETTINGS OF THE PROGRAM (shortcut button):

Quick menu with factory preset programs.

1. On the SETTINGS screen press the TOOLS button to enter in SETTINGS menu.

2. Press the PROGRAMS button to enter the PROGRAM MENU.

Tip: SHORTCUT to the program menu screen.

You can quickly enter the program menu by pressing the START CYCLE button

3. Select one of the icons representing the various menus to enter the list of available programs.

4. Use the UP / DOWN arrows to scroll the list of available programs. Select the desired program by pressing the relevant button (e.g. 03). When pressed, the button changes color and becomes black.

5. After selecting the program, press the CHANGE button to enter the following.

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6. Press the shortcut button (e.g. ) to be linked to the selected program.

7. First carefully read the text and then press the OK button to confirm the changing.

Quick menu with changed

preset program - .

Press the BACK button to return to the previous screen. In this case, the changes made are not saved the shortcut button selection must be repeated!

Press the HOME button to cancel the operation and return to the HOME screen.

To start program press desired shortcut button (e.g. ) and then press green buton-start:

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8.2.1 SHORTCUT TO THE PROGRAM MENU WITH THE START CYCLE BUTTON

You can enter the program menu by pressing the START CYCLE button .

4. When the machine is in home screen press the button to enter the program menu.

5. Select one of the icons representing the various menus to enter the list of available programs.

6. Use the UP / DOWN arrows to scroll the list of available programs. Select the desired program by pressing the relevant button (e.g. 16). When pressed, the button changes color and becomes black.

7. Press the OK button to confirem - save program.

8. Press the START CYCLE button to start the program.

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8.2.2 PROGRAM MODIFICATIONS AND SETTINGS

1. Start the selected program by pressing one of the three available buttons.

2. In running program press SET button

3. Modify parameters with the buttons.

4. Press OK button to confirem the value.

5. Press the BACK button to return to the previous screen.

6. Press the button to display the running step.

In program STEPS you can change some of the following parameters depending which MODE the program uses:

 MODE 1 which is based on the temperature *  MODE 2 which is based on the time

 MODE 3 which is based on the density.

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9 CHANGING SETTING OF MACHINE

9.1 RESET TO FACTORY SETTINGS

The user can restore all parameters to factory settings, all user changes are lost.

1. On the HOME SCREEN screen press the TOOLS button to enter SETTINGS menu.

2. Press the RESET button to enter the RESET list.

3. Enter the password - user code 111111.

4. Press the confirem or enter button.

5. Wait for the software to upload.

6. First carefully read the text and then press the confirm button to confirm the language chosen. The HOME screen is displayed.

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10 PROTECTION OF THE USER AND OF THE

MACHINE

10.1 PROTECTION OF THE USER

A safety switch, built into the production cylinder door protects the operator against injuries that might be caused by the mixer’s rotation. Opening the cylinder door will cause the operation of the mixer engine to shut down. After the door had been opened during production, press the STOP button.

10.2 ELECTRIC CURRENT OVERLOAD PROTECTION

Electrical installations are protected with appropriate FUSES. If the FUSES terminate the operation of the appliance upon its start-up, the error causing this action must be found and corrected.

10.3 THERMIC SAFETY DEVICES

The mixer engine and the compressor engine are protected with thermal sensors. If temperature reaches the maximum allowed value, the protection shuts down the engine operation. In this case, press the key STOP and allow 15 - 20 minutes for the engine to cool down. After this time, the appliance is again ready for normal programming and operating (see the section OPERATING THE APPLIANCE).

10.4 PROTECTION OF THE COOLING SYSTEM

The cooling system is protected with the pressostat. In the case of insufficient cooling which can be caused by clogged condenser, too high air temperature or lack of cooling water (applies to water cooled model only), the protection shuts down the operation of the cooling compressor.



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11 USE OF THE APPLIANCE

11.1 INSTRUCTIONS FOR THE PREVENTION OF INJURIES

Only authorized persons, who know how the machine is operated, must be allowed to handle it. Operators must be familiar with all regulations concerning occupational safety and fire safety measures, and they must know where fire extinguishers are located.

Persons still in training must be constantly supervised by a designated person in charge who knows how the machine works.

Operators must be dressed suitably (no ties, jewellery chains or belts that could get caught in the machine) and be appropriately protected.

All warning labels on the appliance must be replaced with new ones when they begin to fade or if they become damaged.

Before operation, the operator must make sure that the appliance is not under maintenance, in service or in cleaning. At the end of the shift, the operator working on the next shift or the person who will continue to operate the appliance must be informed of the current state of the appliance.

Before every use, the operator must make sure that the floor is free of any oil smudges or other slippery substances or objects which might cause a person to slip or trip over.

Operators must make sure before every use of the appliance that the side panels and the top cover of the appliance are securely fitted to the main construction and that there are no parts or objects on the appliance or in the cylinder that could damage the appliance during its operation.

In the event of dangerous situations (e.g. blocked mixer), which could harm the operator’s or another person’s well being, the appliance must be immediately shut down by switching off the ON/OF SWITCH.

Caution must be taken because the outlet valve and the pipe are heated because they are exposed at hot mixture. Danger of scalding!

The side panels and the top cover, as well as safety devices and protective covers, must not be taken off during the operation of the appliance.

It is forbidden to stand or wal on the appliance.

During the operation, attention must be paid to any oil leaks, increased noise, squeaking sounds or increased vibrations. In such case, the appliance must be immediately shut down; a visible notice board must be placed on it with a note that it is inoperable and authorized service personnel must be notified as soon as possible.

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11.2 BASIC RULES FOR OPERATING THE APPLIANCE

The user operates the appliance standing in front of appliance. The appliance must be always under users control during operation. Only a single operator can use the appliance at the time. The simultaneously use of the appliance from multiple users is forbidden.

CONTROL PANEL

ECCENTRIC ARM LOCK

OUTLET HOLE

COVER

LOCKING SCREW

DOOR HINGE

LOCK NUT

HANDLE

BATCH FEEDER

ON/OFF SWITCH

PROCESSING

CYLINDER DOOR

USB port (on the back)

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11.3 PROCESSING CYLINDER DOOR

Lift the handle and shift it to the right to release the processing cylinder door. The door can now be opened.

Close the door, lift the handle, shift it to the left and press it down to secure the cylinder door in closed position.

11.4 OUTLET HOLE COVER

Loosen the locking screw by turning it in counter clockwise direction. Open the the outlet hole cover by swinging the assembly to the right in counterclockwise direction until hiting the limiter. Tighten the locking screw again to fix the outlet cover in open position.

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To close the outlet cover, loosen the screw in counter clockwise direction. Swing the outlet cover left in clockwise direction over the outlet openin Tighten the locking screw again to fix the outlet cover in closed position.

11.5 TO-DO LIST BEFORE OPERATING THE APPLIANCE

Before each use of the appliance:

 make sure that the floor around the machine is not slippery or wet;  make sure that the water supply valve is open;  make sure that FUSES in your environment are in place and switched

on;

 make sure that the power SWITCH is on;  clean the mixture treating cylinder;  disinfect the mixture treating cylinder;  make sure that there are no foreign objects in the mixture treating

cylinder; The appliance must be cleaned and disinfected before every use! Ice cream ingredients mixture must be of appropriate quantity and quality to

obtain optimum results. Ingredients for ice cream contain additives to reduce friction between the mixer and the cylinder. The weight of ingredietns for every cycle must be between minimum and maximum permitted.

Model

min. quantity

max. quantity

EASY 3 AIR

1.5lb 0.7kg

5.5lb 2.5kg

LIMITER

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12 CLEANING OF THE APPLIANCE

12.1 INJURY PREVENTION INSTRUCTIONS

Only authorized persons, who know how the machine is operated, are allowed to clean it. Operators must be familiar with all regulations concerning occupational safety and fire safety measures, and they must know where fire extinguishers are located.

Persons still in training must be constantly supervised by a designated person in charge who knows how the machine works.

Operators, who clean the appliance must be dressed suitably (no ties, jewellry chains or belts that could get caught in the machine) and be appropriately protected.

All warning labels on the appliance must be replaced with new ones when they begin to fade or if they become damaged.

Before cleaning the appliance, the operator must make sure that the appliance is not under maintenance. At the end of the shift, the operator working on the next shift or the person who will continue to operate the appliance must be informed of the current state of the appliance.

Before cleaning the appliance, the operator must make sure that the floor is free of any smudges or other slippery substances or objects which might cause a person to slip or trip over.

Operators must make sure that the side panels and the top cover of the appliance are securely fitted to the main construction and that there are no parts or objects on the appliance or in the cylinder that could damage the appliance before cleaning the appliance.

In the event of dangerous situation (e.g. blocked mixer), which could harm the operator’s or another person’s well being, appliance must be switched off immediately.

The side panels and the top cover, as well as safety devices and protective covers, must not be taken off during the cleaning (using EXTRACTION / MIXING) of the appliance.

When the cover (basin) is open and the machine is still running and the display does not show Er Door... the appliance must be immediately stopped and shut down. A note stating that the machine is out of order must be hung on the appliance. An authorized technician must be informed as soon as possible in order to get the appliance repaired.

During the cleaning (during SLOW MIXING) of the appliance, attention must be paid to any oil leaks, increased noise, squeaking sounds or increased vibrations If you notice any aforementioned problems, the appliance must be immediately shut down; a visible notice board must be placed on it with information that it is inoperable and authorized service personnel must be notified as soon as possible.

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12.2 CLEANING EXTERNAL SURFACES OF THE APPLIANCE

Surface cleaning includes cleaning of the side pannels of the machine and other external parts of the machine that are not in contact with the ice cream mix.

It is strictly forbiden to use abrasive pads or aggressive cleaning agents, which can damage the surfaces.

 turn the machine off with On/Off SWITCH;  make sure that the mixture treating cylinder door and the outlet opening

cover are well closed;

 clean the surfaces and make sure that the cleaning agent does not come

in contact with the parts which come in contact with ice cream mixture.

12.3 CLEANING AND SANITIZING PARTS THAT COME IN

CONTACT WITH THE ICE CREAM

All parts, which come into contact with ice cream mixture, must be sanitized before and cleaned after every use. The frequency of cleaning and sanitizing must comply with all applicable health codes.

Correct regular sanitizing prevents the growth of bacteria and ensures excellent test results when your machine is inspected by your local health department.

12.3.1 OUTLINE OF CLEANING AND SANITIZING PROCESS

 Rinse the processing cylinder  Disassemble the parts, wash and rinse  Sanitize parts and air dry  Sanitize hands and lubricate gaskets with food grade lube  Reassemble the appliance  Sanitize the processing cylinder

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12.3.2 RINSE THE PROCESSING CYLINDER

 Make sure that the mixture treating control panel is in STOP state.  Make sure that the outlet hole is well closed.  Slide out the batch feeder cover and pour approximately 4 inches (10 cm

1 gallon, 4 liters) of water into the cylinder.

 close the batch feeder cover.  press the MIXING key.  Let the machine operate for 10 seconds at the most! The appliance is

allowed to run without ice cream mixture for 10 seconds at the

most!

 Press the STOP / RESET key.  Place a suitable container under the outlet opening and empty the water

out of the cylinder.

 If necessary, repeat procedure until no product residue is visible.

12.3.3 DISSASEMBLE, WASH AND RINSE THE PARTS

 Remove the batch feeder cover by pulling it towards you.

Unscrew (in counter-clockwise direction) and remove the LOCK NUT.

Remove the outlet hole cover



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Pull out the outlet cover assembly. Exercise great care to prevent accidental dropping and damaging of parts.

 disassemble outlet cover assembly:

Unscrew the locking screw (in counter-clockwise direction) from the crossbar.

Remove the rubber seal from the cover.



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 open the door and take off:

Slowly and carefully with both hands pull the door up from the hinge; exercise great care to prevent accidental dropping and consequent damaging of the door.

 Place the door on solid surface and remove the rubber seal from the

door. Squish and push the seal inside to create a bulge which can be

grabbed.

 slowly and carefully with both hands pull the beater out of the cylinder;

exercise great care to prevent accidental dropping and consequent

damaging of the beater;



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 place the beater on a solid surface and remove each of the 3 slidere from

the beater individually (push the slider downwards until it releases fron

the shaft);

 after removal each slider must be very carefully inspected for wear and

deformations;

 remove the shaft seal from the beater (in the case, the shaft seal is

cracked, worn or inelastic it has to be replaced by a new seal);



SLIDER

Ordering code - 10240020

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 if you notice drops of ice cream mixture in the collector, which can be

accessed on the right side of the machine, you must replace the shaft

seal with a new one;

 Remove the chute from the appliance by shifting it counter clockwise to

the right and detaching;

 Inspect all seals (cover, door and beater shaft). If any of the seals is

cracked, worn or has lost elasticity, it must be replaced with a new one;

 All removed parts must be washed in lukewarm water with non foaming

detergent. You may scrub the parts with brush with plastic bristles. It is

forbidden to use abrasive sponge or brush as it may damage the surface.

 It is strictly forbidden to wash the plastic parts of the appliance in a

dishwasher!



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 After washing rinse the parts with water.

12.3.4 SANITIZE THE PARTS

After the parts had been rinsed, they should be allowed to soak in sanitizing solution for 3-5 minutes.

 Fill the sink with sanitizing solution.  After being rinsed, the disassembled parts should be soaked in sanitizing

solution for 3-5 minutes.

 Allow the parts to air dry on sanitized surface.

12.3.5 LUBRICATION AND REASSEMBLY

The gaskets, edge of chute and both screw threads of outlet hole cover assembly should be greased with food grade lube.

Before lubrication and reassembly you must sanitize your hands!

Reattach and lubricate hole cover seal.



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Reattach and lubricate the door seal.

Lubricate the beater shaft seal.

Lubricate lock nut and locking screw threads

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Lubricate edge of the chute

 slide the shaft sealing back onto the mixer;

 Place the beater on solid surface and place each blade back onto the

mixer individually: Hold the blade with both hands.

Place the blade in position with spring facing beater edge. Press it towards the mixer and towards the shaft until it locks in place.



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It is strictly forbidden to wash the plastic parts of the appliance in a

dishwasher!

Incorrectly and correctly attached beater blades:

 Insert the beater into the cylinder:

Hold the beater with both hands and slide it slowly into the cylinder. Place the beater so that the spade which has the slider closest to the inside of the cylinder is facing downwards. Slowly push the beater towards the end of the cylinder. When the beater shaft is in hole find the final position by slowly spinning the beater clock wise and gently pushing it inwards.

At the end the beater should be completely flush within the cylindrer



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Reattach the chute by placing it on the appliance and shifting it left in

clock wise direction.

Place the door on the hinges: Slowly and carefully, using both hands, place the door on the hinge and close it.

Exercise great care to prevent accidental dropping and consequent damaging of the door.

 Outlet hole cover assembly

Screw the locking screw into the crossbar in clockwise direction.

Fit the hole cover on the crossbar.



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 Place entire assembly on the appliance

Slowly and carefully using both hands push parts in place; Exercise great care to prevent accidental dropping and consequent damaging of the parts.

Screw the lock nut (in clockwise direction).



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 Slide the cover lid on batch feeder.

12.3.1 SANITIZE THE PROCESSING CYLINDER BEFORE USE

 Make sure that the mixture treating control panel is in STOP state.  Make sure that the outlet hole is well closed.  Pour approximately 4 inches (10 cm 1 gallon, 4 liters) of sanitizing

solution into the cylinder.

 Close the batch feeder cover.  Press the MIXING key.  Let the machine operate for 10 seconds at the most! The appliance is

allowed to run without ice cream mixture for 10 seconds at the

most!

 Press the STOP / RESET key.  Place a suitable container under the outlet opening and empty the

sanitizing solution out of the cylinder.



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13 MAINTENANCE OF THE APPLIANCE

13.1 INSTRUCTIONS FOR INJURY PREVENTION

Removal of the top cover and side panels and any actions inside the machine may be performed by authorized service personell only. Removal of the top cover and side panels and any intervening actions inside the machine is strictly forbidden when the machine is connected to the power supply. It is strictly forbidden to connect the machine to the power supply if top cover and side panels are not properly attached and all required security measures are not in place.

Cleaning or lubrication of parts, which are moving or rotating, is forbidden.

13.2 PROBLEMS, ERRORS AND TROUBLESHOOTING

Malfunctions and errors are caused mostly by incorrect use, improper or inadequate maintenance or incorrect connection of the appliance. Therefore the operators must always carefully follow the instructions.

The errors, the causes and troubleshooting:

Error

Cause

Troubleshooting

Appliance will not start up when when switched on.

There is no power supply

Check the power circuit.

Automatic fuses are disconnected.

Switch on the power fuses again.

Compressor starts up, but shuts down immediately. The display shows “- P -“.

Clogged up condenser.