Vallox 121 MC Series, 121 MC R, L Operating, Maintenance And Technical Instructions

Page 1
Vallox
Code
3561
Models
VALLOX 121 MC R VALLOX 121 MC L
© Vallox
1.09.420 EN
14.5.2013
2 Supply air fan
3 Post-heating radiator (electric 900 W)
4 Heat recovery cell
5 Outdoor air fi lter F7
6 Outdoor air fi lter G4
7 Extract air fi lter G4
8 Automatic summer/winter damper
9 Safety switch
10 Measurement outlets (behind an opening door)
11 Adjustment of the relationship between supply and extract air
12 Adjustment of post-heating
13 Speed selector switch (1–4, option)
12 1
MC
Low-energy ventilation
unit with heat recovery
Operating, maintenance and technical instructions
10
87
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11
12
6
5
4
3
2
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TECHNICAL DATA
Electrical connection 230V 50Hz = 5.7A Degree of protection provided by enclosures IP 34 Fans Extract air 0.119 kW 0.9A 105 dm³/s 50Pa
direct current (DC) Supply air 0.119 kW 0.9A 101 dm³/s 50Pa Heat recovery Cross-counter fl ow heat recovery cell, η >80% Heat recovery bypass Automatic Electric post-heating unit 900 W, 3.9 A Fans Supply air G4 and F7
Extract air G4 Weight 60 kg Ventilation control Simple Control controller (option) PTXPA Slim-Line SC cooker hood (option) Fireplace switch (option)
The fi gure shows the R model
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Vallox
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Fireplace switch, fl ush
mounting (option)
MC
Adjustment of supply air temperature
Supply and extract air fl ow adjustment potentiometer
OPERATING INSTRUCTIONS
Fan speed adjustment
The fan speed of Vallox ventilation unit can be controlled with a control switch (option), with
a separate cooker hood (option) or directly with a 0-10 V voltage signal.
Speeds 1, 2, 3 and 4 can be selected at the control switch:
1. Operation during absence. When the dwelling is empty, ventilation can be reduced temporarily.
2–3. Normal operation. In normal operation, air has to be replaced once every two hours.
4. Boosted operation. Cooking, taking a sauna bath, washing, drying clothes, using the
toilet, having guests or a corresponding situation may cause a need for higher ventila­tion than in normal operation.
Four-step control switch (option)
Cooker hood PTXPA-SC (option)
Adjustment of supply air temperature and summer/winter function
The temperature of air coming to the dwelling can be adjusted between circa +10 °C and +30 °C. The midpoint of the adjustment range is circa +20 °C. When supply air temperature adjustment has been turned in the OFF position, post-heating is not active. This means that summer function is activated for the ventilation unit. The unit has a motorised summer/winter function. When the summer function is on, the heat recovery cell is bypassed as soon as outdoor air temperature has risen above +14 °C. When outdoor air temperature goes below +12 °C, the unit starts to recover heat. When supply air temperature adjustment is in the AUTO position, automatic function is activated for the unit. In this case, the setpoint for post-heating is +17 °C and the heat recovery cell is bypassed automatically according to outdoor temperatures as indicated above. When the unit bypasses the heat recovery cell, in which case summer function is activated, post-heating is off.
Fireplace switch function
It is possible to connect a timer-operated switch to the unit. The switch stops the extract air fan during the time when the fi replace is heated. NOTE! The starting of the extract air fan may
weaken draught in the  replace! In winter, this situation may disturb the winter function of the unit.
The situation will normalise in a while, after the fi replace function stops.
Winter function of ventilation unit
A threshold value has been set at the factory for the freezing of the heat recovery cell. When the threshold is exceeded, the ventilation unit starts to melt the heat recovery cell. Melting is done by stopping the supply air fan.
A normal melting period takes from 15 to 45 minutes depending on the extent of ice on the heat
recovery cell and on the amount of extract air fl ow. The unit has two different choices for the winter function. One choice is meant for very wet
conditions (for instance swimming hall) and the other for normal operation in dwellings and detached houses.
The factory setting is normal winter function for dwellings and detached houses.
This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved.
Children shall not play with the appliance.
Cleaning and user maintenance shall not be made by children without supervision.
2
Adjustment of the relationship between supply and extract air
This feature may be useful when adjusting air fl ows at the valves during mounting. After the valves have been adjusted, a user does not need, and must not, touch the adjustment. When needed, supply or extract air fl ow can be reduced at the potentiometer. When the potentiometer is approximately halfway, supply and extract air fl ow have not been reduced. Turning the
potentiometer anticlockwise reduces the air  ow on the supply side, and turning it clockwise
reduces the air fl ow on the extract side.
Maintenance reminder
The unit reminds of the need for maintenance every six months if an indicator (not standard) has
been connected to the connectors of the fault signal relay. The indicator then blinks at one-second
intervals. The maintenance reminder is reset when the door of the ventilation unit is opened. See the maintenance instructions for information on the necessary maintenance activities.
© VALLOX • We reserve the right to make changes without prior notice.
What the units include can vary depending on the sales area.
Page 3
Vallox
OPERATING INSTRUCTIONS
Troubleshooting
When a fault described in the table appears, the unit indicates of the fault with a fault signal relay, indicator light and LED on the circuit board. The
number of blinks reveals the fault in
question
Led
blinks
1
2
3
4
5
6
7
8
Problem Repair
Supply air sensor after the HR cell is faulty
Extract air sensor is faulty Check the sensor and conductors, replace if needed
Supply air sensor is faulty Check the sensor and conductors, replace if needed
Exhaust air sensor is faulty Check the sensor and conductors, replace if needed
Outdoor air sensor is faulty Check the sensor and conductors, replace if needed
Supply air fan has stopped Check the wiring of the fan, replace the fan if needed
Extract air fan has stopped Check the wiring of the fan, replace the fan if needed
EEPROM faulty Replace the circuit board of the unit with a new one
Check the sensor and conductors, replace if needed
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MAINTENANCE
Before starting maintenance operations
Disconnect the plug of the VALLOX 121 MC unit before starting maintenance operations. When you open the VALLOX 121 MC unit, the security switch (S) turns voltage off. In spite of this, disconnect the plug of the unit.
MC
Filters
When the maintenance reminder gives an alarm, the cleanliness of the
fans must be checked. Outdoor air is ltered in the unit with two kinds
of filters. A coarse filter (A) filters off insects, heavy pollen and other dust. An F7 class fine filter (B) filters off fine dust invisible to the eye. Extract air is filtered with a coarse filter (C).
By using original Vallox filters you ensure good operation of the ventilation unit and the best filtering result. The replacement interval of filters depends on dust content in ambient air. It is recommended to replace fans in spring and autumn, but at least once a year.
S
A C
B
D
Heat recovery cell
Check the cleanliness of the heat recovery cell D at one-year intervals.
NOTE! The laminas of the cell are very thin and get easily damaged. The correct way of removing the cell is to put your hands behind the
cell and slowly pull it off. If the cell is dirty, soak it in a solution of water
and washing-up liquid. Rinse the cell clean with a jet of water. When all the water has drained from between the laminas, the cell can be
remounted to the unit. Before mounting check the seals. Check that
the seal does not start “rolling” with the cell when you push the cell in place.
Fans
Check the cleanliness of the fans when carrying out maintenance for
a filter and the heat recovery cell. Clean the fans if needed. The fans can be removed from the unit for cleaning. The fan blades can be cleaned with compressed air or with a brush. Do not remove or move the balancing pieces on the fan blade.
Removing supply fan (T)
Before removing the supply fan, remove the HR cell (D) by pulling carefully. Place a thin sheet board or paper under the fan in order to
prevent the bottom tank from being scratched when removing the fan. Unfasten the xing screw of the fan (H, hex socket-head cap screw AV 4 mm) and place the fan on the bottom tank. Rotate the fan (model R anticlockwise, model L clockwise) and slide the fan along the bottom tank. Unfasten the quick couplings of the fan wires and lift the fan off. Check that the collar rubber is in place before mounting the fan back
in place.
Removing extract air fan (P)
Before removing the extract air fan take out the coarse lter (C), ne
filter (B) and HR cell (D) by carefully pulling them and remove the maintenance door (F), fixed with two screws. Place a thin sheet board
or paper under the fan in order to prevent the bottom tank from being
scratched when removing the fan. Unfasten the fixing screw of the fan
(H, hex socket-head cap screw AV 4 mm) and place the fan on the bottom tank. Rotate the fan (model R clockwise, model L anticlockwise) and slide the fan along the bottom tank. Unfasten the quick couplings of the fan wires and lift the fan off. Check that the collar rubber is in place before mounting the fan back in place.
© VALLOX • We reserve the right to make changes without prior notice.
What the units include can vary depending on the sales area.
3
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Vallox
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MC
Condensing water outlet
70
During the heating season, humidity of extract air condenses into condensing water. Water formation can be abundant in new buildings or if ventilation is low compared to the humidity build-up caused by the residents. Condensing water needs to flow out from the ventilation unit without hindrance. In carrying out maintenance, for instance in
autumn before the beginning of the heating season, make sure that the condensing water outlet (L) in the bottom tank is not clogged. You can check it by pouring a little water in the tank. Clean if needed. Do not
let water flow into electrical devices.
MAINTENANCE INSTRUCTIONS
Replacing post-heating radiator
First remove the HR cell (D) from the unit by pulling it carefully. Remove the NTC sensor from the cover lid (C) by pulling. Open the fastening screws of the cover lid (C) and remove the lid. Open the fastening screw (G) of the post-heating radiator, lift the post-heating radiator out
of its holder and take it out through the cover lid. Assembling takes
place in the opposite order.
4
© VALLOX • We reserve the right to make changes without prior notice.
What the units include can vary depending on the sales area.
Page 5
Vallox
TECHNICAL DATA
Dimensions and duct outlets
Measuring points
Measuring points after the connection outlet. Fan curves indicate the total pressure available
for duct losses.
70 mm installation space
The figure shows the R model
Supply/extract air flows
Supply air
Extract air
ES
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Input powers of fans
Fan control
voltage
(V)
4 25 18 5 36 27 6 45 37 7 56 56 8 70 81 9 83 116
10 93 159
11.2 104 215
Extract
air flow
(l/s)
MC
Combined
input power
of fans
W
Model: R
Model: L
Duct outlets
Inner diameter of female outlet collar
1. Supply air to the dwelling
2. Extract air from the dwelling to the unit
3. Outdoor air to the unit
4. Exhaust air out
P = Extract air fan T = Supply air fan
Pressure loss in ducts. Total pressure
Input power (total) (W)
SFP =
Air flow (max) (dm
Sound values
Sound power level in supply air duct (one duct)
by octave band L
Adjustment position
Air flow dm3/s
Medium frequen­cy of the octave band Hz
63 63 72 73 77 80 83 84 87 51 54 57 60 64 64 68 71 125 53 59 63 66 69 73 75 79 44 48 51 55 59 62 64 67 250 45 50 53 57 62 65 68 70 38 41 43 49 53 56 58 60 500 40 45 47 51 55 58 61 63 26 32 34 38 42 45 48 50
1000 39 46 49 54 57 59 60 62 22 27 30 34 37 39 42 43 2000 32 40 45 51 55 58 61 64 * 18 22 27 31 34 36 39 4000 18 29 35 41 46 50 52 55 * * * 14 19 24 27 29
8000 * * 22 31 38 42 45 49 * * * * * * * *
,dB
L
W
L
, dB(A)
WA
LpA, dB (A) 26 30 32 35 40 42 45 47
ADJUSTMENT POSITION/AIR FLOW dm
4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.2 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.2
17.2 29.4 39.8 51.1 65.6 73.1 78.9 91.6 25.2 35.5 44.9 56.3 61.9 75.6 82.6 94.5
63 72 73 78 80 83 85 88 52 55 58 61 65 67 70 73 44 51 55 59 63 65 68 70 32 36 39 44 47 50 53 55
Sound pressure level coming from the unit through
the envelope in the rooms where the unit has been installed
4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.2
24/26 33/34 40/42 50/51 62/62 71/71 82/82 92/92
(10m
ADJUSTMENT POSITION/AIR FLOW dm3/s
W
2
sound absorption)
, dB
3
/s)
SFP (Specific Fan Power) recommended value <2.5 (kW m3/s) At a lower total pressure, SFP will be smaller at the same speed
Volume flow rate
Sound power level in extract air duct (one duct)
by octave band L
3
/s ADJUSTMENT POSITION/AIR FLOW dm3/s
Vallox 121 MC
Recommended operating range
, dB
W
© VALLOX • We reserve the right to make changes without prior notice.
What the units include can vary depending on the sales area.
5
Page 6
Vallox
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MC
Electrical diagram
Supply air fan
Fireplace switch
Extract air fan
Safety/door switch
230V 50Hz
Protective ground to a separate bloc
k
LINE NEUTRAL SLI SNI SLO SNO SFL SFN EFL EFN FSO FSI AHL AHN PHL PHN BL BL1 BN E/I E/O
LED
Adjustment of post-heating
External controller or cooker hood
An external 0–10 Vdc voltage input can be introduced between control signal S and GND signal for fan control.
Programming connector
9. GND / -
8.
7.
6. GND / -
5.
4.
3. GND / -
2. 11.2 VDC / +
1.
FAULT SIGNAL
9 8 7 6 5 4 3 2 1
Extract air NTC
1
Outdoor air NTC
2
Supply air to the dwelling NTC
3
Exhaust air NTC
4
Supply air from the cell NTC
12
5
34
Adjustment of freezing level
PWM level adjustment
DIP switch
TECHNICAL DATA
2
3
4
1
+
LED
-
S
T1
130°C
Post-heating electric radiator 900W
7022800
T2 90°C
R1
M
Belimo damper motor 230 VAC
DIP switch Up Down
1. Post-heating Electric VKL
2. Additional heating Electric MLV
3. Unit type Bypass Input fan stopped
4. Winter function Normal Wet
LINE: Phase voltage NEUTRAL: Zero voltage SLI:  Phase voltage to safety switch SNI:  Zero voltage to safety switch SLO:  Phase voltage to circuit board from safety switch SNO:  Zero voltage to circuit board from safety switch SNO:  Phase voltage to supply air fan SFN:  Zero voltage to supply air fan EFL:  Phase voltage to extract air fan EFN:  Zero voltage to extract air fan FSO:  Input to fireplace switch FSI:  Fireplace switch output AHL: Phase voltage to post-heating AHN:  Zero voltage to post-heating PHL:  Phase voltage to additional heater PHN:  Zero voltage to additional heater BL:  Damper motor phase A BL1:  Damper motor phase B BN  Zero voltage to damper motor E/I:  Input voltage to fault signal relay E/O:  Fault signal relay output
6
© VALLOX • We reserve the right to make changes without prior notice.
What the units include can vary depending on the sales area.
Page 7
Vallox
MOUNTING INSTRUCTIONS
Mounting
VALLOX 121 MC is mounted on the wall with a mounting plate as shown in the adjacent figure.
Wall mounting
Mount VALLOX 121 MC in a place where temperature does not go below +10 °C. Without protective enclosure, the unit must be located in a place with no acoustic disturbance, such as storerooms or technical rooms. VALLOX 121 MC can also be located in a damp room, but not in a bathroom next to a sauna bath.
Wall construction
The weight of the unit (60 kg) has to be taken into account when mounting the wall bracket on the wall structure. Avoid mounting the unit
on a hollow, echoing dividing wall and on a bedroom wall because of sound conduction, or prevent sound conduction.
Electrical connections
The unit has a plug connection. The connection box of the unit is located loosely upon the unit and can be moved to another place as desired.
Duct connections of unit
The unit is equipped with six Ø 125-mm collars. Necessary connecting pieces (such as inner or bent connector) can be attached to the collar. NOTE! The connecting head of the connecting piece must not be inserted into the collar by more than 30 mm. Fix the ducts steadily and tightly to the relevant outlets. (Note! Unit models L/R). Implement duct insulation if needed as defined in the ventilation plan.
12 1
MC
Air flow measurement outlets
The fixed air flow measurement outlets of the unit are located in the
door below the latch. You can measure the total pressure of the supply and extract air ductwork at the measurement outlets, using a
differential pressure instrument. Pressure readings and air volume tables (see Page 5) show volume flow rates at various adjustment positions. The red measurement hoses are intended for measuring the supply air
ductwork and the black measurement hoses for measuring the extract air ductwork.
Condensing water connections
The delivery includes a Silent Kick water seal. By connecting a pipe
to the water seal the water condensing from extract air can be led to
a oor drain (not directly to the drain). Silent Klick water seal prevents
the sound caused by water as the water seal dries up. The pipe must not rise after the water seal. The condensation water discharge outlet is located at the rear edge in the middle of the unit. Because of this the unit has to be mounted horizontally level.
Bottom edge of wall bracket
Room required by VALLOX Silent Klick water seal.
Wall mounting plate
84
20
21
12
30
During mounting, the unit rises 10 mm higher than the final height.
Bottom edge of wall bracket
30
84
20
3030
30
°
25
35
20 60
30
14 pcs
ø7
162
11
© VALLOX • We reserve the right to make changes without prior notice.
What the units include can vary depending on the sales area.
Wall mounting plate
550
25
35
30
60
20
11
7
Page 8
Vallox
12 1
MC
© VALLOX • We reserve the right to make changes without prior notice.
What the units include can vary depending on the sales area.
1.09.420F/14.5.2013/PDF
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