Valhalla 4100 SERIES, 4100ATC, 4150ATC, 4165, 4165-1344 Operation Manual

Valhalla Scientific, Inc.
4100 SERIES
DIGITAL OHMMETER
OPERATION MANUAL
Advanced Test Equipment Rentals
www.atecorp.com 800-404-ATEC (2832)
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VALHALLA SCIENTIFIC INC. CERTIFICATION
Valhalla Scientific, Inc. certifies that this instrument was thoroughly tested and inspected and found to
meet published specifications when shipped from the factory. Valhalla Scientific, Inc. further certifies
that its calibration measurements are traceable to the Nation Institute of Standards and Technology to
the extent allowed by NIST’s calibration facility.
Due to continuing product refinement and due to possible parts manufacturer changes, Valhalla
Scientific, Inc. reserves the rights to change any or all specifications without notice.
VALHALLA SCIENTIFIC INC. WARRANTY STATEMENT
The warranty period for this instrument is stated on your invoice and packing list. Please refer to these
to determine appropriate warranty dates.
We will repair the instrument during the warranty period provided it is returned to Valhalla Scientific,
Inc. freight prepaid. No other warranty is expressed or implied.
Valhalla Scientific, Inc. is not liable for consequential damages.
Permission and a Return Material Authorization number (RMA) must be obtained directly from the
factory for warranty repairs. No liability will be accepted if returned without such permission.
Due to continuing product refinement and due to possible parts manufacturer change, Valhalla
Scientific reserves the right to change any or all specifications without notice.
4100 Digital Ohmmeter User Manual
Edition 1
Copyright © 1996 Valhalla Scientific, Inc. All rights reserved
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Documentation History
All Editions and Updates of this manual and their creation date are listed below. The first Edition of the manual is 1. The Edition Number increments by 1 whenever the manual is revised. Updates, which are issued between Editions, contain replacement pages to correct or add additional information to the current Edition of the manual. Whenever a new Edition is created, it will contain all of the Update information for the previous Edition. Each new Edition or Update also includes a revised copy of this documentation history page.
Edition 1 ………………………………………………….November, 1995
Safety Symbols
Instruction manual symbol affixed to product. Indicates that the user must refer to the user manual for specific WARNING or CAUTION information to avoid personal injury or damage to the product
Alternating current (AC)
WARNING, RISK OF ELECTRICAL SHOCK.
Indicates the field wiring terminal that must be connected to ground before operation the equipment --­protects against electrical shock in case of fault.
Frame or chassis ground terminal --- typically connects to the equipment’s metal frame.
Direct current (DC)
Calls attention to a procedure,
WARNING
CAUTION
practice, or condition that could cause bodily injury or death.
Calls attention to a procedure, practice, or condition that could possibly cause damage to equipment or permanent lost of data.
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WARNINGS
The following general safety precautions must be observed during all phases of operation, service, and repair of this product. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture, and intended use of the product. Valhalla Scientific assumes no liability for the customer’s failure to comply with these requirements.
Ground the equipment: For Safety class 1 equipment (equipment having a protective earth terminal), an interrupted safety earth ground must be provided from the main power source to the product input wiring terminals or supplied power cable.
DO NOT operate the product in an explosive atmosphere or in presence of flammable gases or fumes.
For continued protection, replace the line fuse(s) only with fuse(s) of the same voltage and current rating
and type. DO NOT use repaired fuses or short-circuited fuse holders.
Keep away from live circuits: Operating personnel must not remove equipment covers or shields. Procedures involving the removal of covers or shields are for use service trained personnel only. Under certain conditions, dangerous voltage may exist even with the equipment switched off. To avoid dangerous electrical shock, DO NOT perform procedures involving cover or shield removal unless you are qualified to do so.
DO NOT operate damaged equipment: Whenever it is possible that the safety protection features built into this product have been impaired, either through physical damage, excessive moisture, or any reason, REMOVE POWER and do not use the product until safe operation can be verified by service-trained personnel. If necessary, return the product to Valhalla Scientific for service and repair to ensure that safety features are maintained.
DO NOT service or adjust alone: Do not attempt internal service or adjustment unless another person, capable of rendering first aid and resuscitation, is present.
DO NOT substitute parts or modify equipment: Because of the danger of introducing additional hazards, do not install substitute parts or perform any unauthorized modification to the product. Return the product to Valhalla Scientific for service and repair to ensure that safety features are maintained.
Measuring high voltage is always hazardous: ALL multimeters input terminals (both front and rear) must be considered hazardous whenever inputs greater than 42V (dc or peak) are connected to ANY input terminal.
Permanent wiring of hazardous voltage or sources capable of delivering grater than 150VA should be labeled, fused, or in some other way protected against accidental bridging or equipment failure.
DO NOT leave measurement terminals energized when not in use.
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Contents
Safety Symbols 3 WARNINGS 4
Chapter 1 General Information 7
Introduction 7 Manual Description 7 Instrument Description 8 Instrument Identification 8
Chapter 2 Unpacking & Installing 9
Inspection 9 Line Voltage / Fuse Selection 9 Bench Use 9 Rack Mounting 9 Safety Considerations 10
Chapter 3 Specifications 11
General 11 Accuracy 11 General Specifications 13 Environmental Requirements 13 Recommended Calibration Interval 14
Chapter 4 Optional Equipment 15
General 15 Available Options 15 Test Leads 15 Interface 17
Chapter 5 Front Panel Controls 18
General 18 Power Switch 18 Range Switches 18 STD/T.C. Switches 18 Temperature Compensator Connection 18 Voltage & Current Terminal 19 Zero Control 19 Open Circuit Voltage Switches 19 Polarity Reverse Switch 20 Print/Send Switch 20 Resistance Window 20
Chapter 6 Rear Panel Connectors 21
General 21 Power Connector 21 Fuseholder 21 BCD Interface 21 Other Interfaces 21
Chapter 7 Manual Operations 22
General 22 Connections 22 4100ATC & 4150ATC Operations 23 4165 Operations 24 4165-1344 Operations 24 Temperature Compensation 25
Chapter 8 Interface Operations 26
General 26 BCD Output 26 Other Interfaces 27
Chapter 9 Routine Maintenance 28
General 28 Required Test Equipment 28 Pre-calibration 28 4100ATC Calibration Procedure 29 4150ATC Calibration Procedure 31 4165 and 4165-1344 Cal. Procedure 33 Periodic Maintenance 35
Chapter 10 Theory of Operation 36
Troubleshooting 36 General Circuit Descriptions 37 Detailed Circuit Descriptions 37 Power Supplies 37 Constant Current Source 38 Analog to Digital Converter 39 Optional Interfaces 39
Chapter 11 Special Procedures 40
Noisy Readings 40 Connection to Inductive Load 41
Chapter 12 Addendums 42
Addendums 42
Chapter 13 Parts List 43
4100ATC Main Board Assembly 44 4150ATC Main Board Assembly 47 Final Assembly 51 4100/4150 Display Bd. Assembly 52 4165 Clamp PCB Assembly 53 4165-1344 Main Board Assembly 54 4165-1344 Clamp PCB Assembly 58 Option BCD Interface Assembly 59
Chapter 14 Schematics/Drawings 60
4100-074 1 of 4 a 4100-074 2 of 4 b 4100-074 3 of 4 c 4100-074 4 of 4 d 4165-070 1 of 1 e 4165-071 1 of 1 f 2053-076 1 of 1 g 4100-407 1 of 1 h
Chapter 1 General Information
Introduction
This manual has information to perform Inspection, Installation, Measurement Operations, and Troubleshooting for Valhalla Scientific 4100 Series. Also included in this manual are: Specifications, Parts Lists and all Schematics. The following instruments are part of the 4100 Series Ohmmeters: 4100ATC, 4150ATC, 4165 and 4165-1344
Manual Description
This manual is separated into the 14 following Chapters.
Chapter 1 – General Information
Chapter 1 contains a brief description of the instrument and other general information.
Chapter 2 – Unpacking and Installing
Chapter 2 contains information for unpacking and inspection the equipment. Also contains power requirements and installation procedure.
Chapter 3 - Specifications
Chapter 3 contains all specifications, including range, resolution, test current, accuracy, general and physical specifications for Valhalla 4100 Series.
Chapter 4 – Optional Equipment
Chapter 4 contains information on all available options and test leads for the Valhalla 4100 Series.
Chapter 5 – Front Panel Controls
Chapter 5 describes the function of the front panel button, switches, adjustments, terminals and visual display.
Chapter 6 – Rear Panel Connections
Chapter 6 describes the use of the rear panel connections such as power connector, fuseholder and interface connectors.
Chapter 7 – Manual Operations
Chapter 7 describes all operations including connections, zero adjustments and temperature compensation.
Chapter 8 – Interface Operation
Chapter 8 contains information on the optional interface outputs.
Chapter 9 – Routine Maintenance
Chapter 9 contains maintenance information, such as calibration procedures.
Chapter 10 – Theory of Operation Chapter 10 describes the theory of operation of all circuits and sub circuits used on Valhalla 4100 Series.
Chapter 11 – Special Procedures
Chapter 11 includes special for noisy readings and inductive loads.
Chapter 12 – Addendums
Chapter 12 lists updates and addendums for this manual.
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Chapter 13 – Parts List
Chapter 13 contains all parts used in the assembly and sub assembly of any 4100 Series Ohmmeters. The parts are listed with a Reference Designator, Valhalla Part Number, Description, and Manufacturers Part Number.
Chapter 14 – Schematics
Chapter 14 contains all schematics and drawings for Valhalla 4100 Series Ohmmeters.
Instrument Description
Welcome to the world of low resistance measurement! The precision instrument you have just purchased offers super-stable measurement capability for hard-to-test items such as transformers, coils, shunts, and even the resistance of wire itself. Other features include automatic temperature compensation and recently added interfacing options (Chapter 8). Please read this manual thoroughly and all accompanying addendums before attempting to operate this instrument.
The 4100 Series Ohmmeters are available with a variety of test probes, accessories, and data output (see Chapter 4).
Instrument Identification
Valhalla Scientific instruments are identified by a two part serial number. The Serial Tag is located on the rear or bottom of the instrument. The number is in a form of 00-0000. The first two digits, called the serial number prefix, indicate the model. It changes only when a change is made to the instrument. The last 3 or 4 digits, called the serial number suffix, are unique for each individual unit.
Be sure to include the entire serial number, both prefix and suffix, in any correspondence about your instrument.
The serial number can also be found on the Main Board, Calibration Tag and Certificate of Calibration.
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Chapter 2 Unpacking and Installing
Inspection
If the shipping carton is damaged, request that the carrier's agent be present when the unit is unpacked. If the instrument appears damaged, the carrier's agent should authorize repairs before the unit is returned to the factory. Even if the instrument appears undamaged, it may have suffered internal damage in transit that may not be evident until the unit is operated or tested to verify conformance with its specifications. If the unit fails to operate or fails to meet the performance specifications of Chapter 3, notify the carrier's agent and the nearest Valhalla Sales Office. Retain the shipping carton for the carrier's inspection. DO NOT return equipment to Valhalla Scientific or any of its sales offices prior to obtaining authorization to do so.
Line Voltage / Fuse Selection
The only adjustments required before placing the unit in operation are to verify that the instrument has been set for the proper local AC line voltage and to verify that the proper fuse for this voltage has been installed as follows: 105 to 125 VAC = ¼ Amp Slo-blo; 210 to 250 VAC = 0.125 Amp Slo-blo.
Note: These fuse values are doubled if any of the interfaces (IEEE, RS232, or Printer) are installed. Refer to rear-panel markings.
On older models the AC line voltage is selected internally by the configuration of the jumpers on pads 9 through 12. Pads 9-10 and 11-12 are jumpered together for 115VAC operation. Pads 9&12 only are jumpered for 230VAC operation.
On newer models the AC line voltage is selected via a sliding switch mounted on the rear panel of the instrument. The appropriate fuse values remain the same.
Bench Use
The unit is supplied with all the hardware required for bench use and special instructions for use in this manner are not necessary. The user should become familiar with Chapters 5, 6 and 7 before attempting to operate the ohmmeter.
Rack Mounting
Optional brackets are available for mounting the ohmmeter in a standard 19" equipment rack. These are listed in Chapter 4. The size of the unit and the location of its center of gravity dictate
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that it must be supported on both sides along its entire length through the use of trays or slides. If it is to be transported while mounted in a rack, it should be supported so as to prevent upward or downward movement.
It is recommended that blank panels at least 1.75 inches high be installed between this and any other units in the rack to ensure freedom of air flow. Under no circumstances should the ambient air temperature around the unit exceed 50°C while the unit is in operation or 70°C when power is removed.
Safety Considerations
The power plug must be a three-contact device and should be inserted only into a three-contact mating socket where the third contact provides a ground connection. If power is provided through an extension cable, the ground connection must be continuous. Any discontinuity in the ground lead may render the unit unsafe for use!
The testing of inductive loads such as transformers requires that special precautions be taken to avoid damage to the instrument and/or injury to the operator! Please refer to Chapter 11.
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Chapter 3 Specifications
General
The specifications for the 4100 Series of Ohmmeters are listed in the following paragraphs. In all cases the specifications are valid for full Kelvin Four-Terminal measurements using connections having less than 20 milliohms of lead resistance per wire.
Accuracy
The accuracy specifications listed below are valid following a 30 minute warm-up at an ambient temperature between 15°C and 35°C for a period of 1 year following calibration, and include the
effects of line voltage variations within the allowed range.
Model 4100ATC
Range Maximum Input Resolution Test Current Accuracy
.2 .19999 Ω 10µΩ 1 A ±0.02% of rdg ±2 digits
2 1.9999 Ω 100µΩ 100 mA ±0.02% of rdg ±2 digits
20 19.999 Ω 1mΩ 10 mA ±0.02% of rdg ±2 digits
200 199.99 Ω 10mΩ 1 mA ±0.02% of rdg ±2 digits
2k 1.9999 k 100m 100 µA ±0.02% of rdg ±2 digits
20k 19.999 kΩ 1 10 µA ±0.02% of rdg ±2 digits
Full Scale Test Voltage: 200mV
Model 4150ATC
Range Maximum Input Resolution Test Current Accuracy 20m 19.999 m 1 A ±0.03% of rdg ±3 digits
200m 199.99 m 10µ 100 mA ±0.03% of rdg ±3 digits
2 1.9999 Ω 100µΩ 10 mA ±0.03% of rdg ±3 digits
20 19.999 Ω 1mΩ 1 mA ±0.03% of rdg ±3 digits
200 199.99 Ω 10mΩ 100 µA ±0.03% of rdg ±3 digits
2K 1.9999 k 100m 10µA ±0.03% of rdg ±3 digits
Full Scale Test Voltage: 20mV
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Model 4165
Range Maximum Input Resolution Test Current
[1]
Accuracy
.2 .19999 Ω 10µΩ 100 mA ±0.03% of rdg ±3 digits
2 1.9999 Ω 100µΩ 10 mA ±0.03% of rdg ±3 digits
20 19.999 Ω 1mΩ 1 mA ±0.03% of rdg ±3 digits
200 199.99 Ω 10mΩ 100 µA ±0.03% of rdg ±3 digits
2k 1.9999 k 100m 10 µA ±0.03% of rdg ±3 digits
20k 19.999 kΩ 1 1 µA ±0.03% of rdg ±3 digits
Full Scale Test Voltage: 20mV
[1] The Model 4165 uses reduced test currents and incorporates a user-selectable clamp-on current source for making "dry" measurements. The clamp may be set to 50mV or 2V.
Model 4165-1344
Range Maximum Input
[2]
Resolution Test Current
[1]
Accuracy
.2 .19999 Ω 10µΩ 100 mA ±0.03% of rdg ±3 digits
2 1.9999 Ω 100µΩ 10 mA ±0.03% of rdg ±3 digits
20 19.999 Ω 1mΩ 1 mA ±0.03% of rdg ±3 digits
200 199.99 Ω 10mΩ 100 µA ±0.03% of rdg ±3 digits
2k 1.9999 k 100m 10 µA ±0.03% of rdg ±3 digits
20k 19.999 kΩ 1 1 µA ±0.03% of rdg ±3 digits
Full Scale Test Voltage: 20mV
[1] The Model 4165-1344 uses reduced test currents and incorporates a user-selectable clamp on the current source for making "dry" measurements. The clamp may be set to 20mV or 2V. The 4165-1344 also has a reverse current mode that may be used to ensure a dry, true-ohms measurement.
[2] If the clamp is set to "20mV", the Maximum Input specification is changed to: 20% of range for the .2 range or 50% of range for all other ranges.
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General Specifications
Display Type: ............................................................................................4½ digit LED (20000 counts)
A-to-D Conversion Rate:.............................................................................................. 400 milliseconds
ATC Mode (4100 and 4150 only):................................... Add ±0.05% + 0.001%/°C to accuracy spec
Compensator Accuracy: ............................................................±0.1% of rated temperature coefficient
Overrange: ............................................................................. 100% of range (19999 counts on display)
Overrange Indication: ...................................................................................................... Display flashes
Terminal Configuration: ...............................................................................................Four-wire Kelvin
Temperature Coefficient:............................................................... ±0.002% /°C (0-15°C and 35-50°C)
Test Current Polarity: ...................................Negative (flows Low to High). 4165-1344 is selectable.
Test Current Compliance Voltage (4100,4150): ......................................................... 5 volts minimum
Test Current Compliance Voltage (4165):...............................selectable clamp at 50mV or 2V (±5%)
Test Current Compliance Voltage (4165-1344): .....................selectable clamp at 20mV or 2V (±5%)
Settling Time:........................................................... 300 milliseconds + 1 conversion to within ±0.1%
Environmental Requirements
Common Mode Rejection Ratio: .......................................................................... 60 db at DC to 60Hz.
Power Supply: ......................................... 115VAC or 230VAC ±10% @ 50Hz to 400Hz; 25VA max
Operating Temperature Range: ............................................................................................ 0°C to 50°C
Storage Temperature Range: .......................................................................................... -40°C to +85°C
Humidity:................................................................................ 80% RH max. at 40°C (non-condensing)
Dimensions: ........................................................................ 15"(38cm)W x 10"(26cm)D x 3½"(9cm)H
Dimensions (serial# 8-3637 and higher):......................17"(43cm)W x 11½"(29.5cm)D x 4"(10cm)H
Weights:...................................................................................11lbs(5kg) NET; 15lbs(7kg) SHIPPING
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