Valentin Compa II Series Operating Manual
Compa II Series
OPERATING MANUAL
March 2012
Copyright by Carl Valentin GmbH / 7952005B.0312
Information on the scope of delivery, appearance, performance,
dimensions and weight reflect our knowledge at the time of printing.
We reserve the rights to make modifications.
All rights, including those regarding the translation, are reserved.
No part of this document may be reproduced in any form (print,
photocopy or any other method) or edited, copied or distributed
electronically without written permission from Carl Valentin GmbH.
Trademarks
Centronics
®
is a registered trademark of Data Computer Corporation.
Microsoft
®
is a registered trademark of Microsoft Corporation.
Windows 2000
®
, 2003®, XP® are registered trademarks of Microsoft
Corporation.
TrueType is a trademark of Apple Computer, Inc.
Zebra
®
and ZPL II® are registered trademarks of ZIH Corporation.
Carl Valentin label printers com pl y with the follow in g saf ety guidelines:
CE
EG Low-Voltage Directive (2006/95/EC)
EG Electromagnetic Compatibility Directive (2004/108/EC)
Carl Valentin GmbH
Postfach 3744
D-78026 Villingen-Schwenningen
Neckarstraße 78-82+94
D-78056 Villingen-Schwenningen
Telefon
+49 7720 9712-0
Telefax
+49 7720 9712-9901
E-Mail
info@valentin-carl.de
www.valentin-carl.de
Compa II series
Table of contents
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Operating manual
3
Table of contents
Table of contents .............................................................................. 3
1 Important notes ..................................................................... 5
1.1 Intended use ............................................................................ 5
1.2 Environmentally-fr iendl y dispos al ............................................ 6
1.3 Assembly drawings.................................................................. 6
2 Safety notes ........................................................................... 9
2.1 Warnings ................................................................................. 9
2.2 Operating conditions.............................................................. 10
3 Technical data ...................................................................... 15
3.1 Control inputs and outputs .................................................... 18
3.2 Plug & Play ............................................................................ 23
4 Installation ............................................................................ 25
4.1 Setting up the label printer .................................................... 25
4.2 Connecting the label printer .................................................. 26
4.3 Switching the label printer on and off .................................... 26
4.4 Initiation of the label printer ................................................... 27
5 Loading media ..................................................................... 29
5.1 Loading label roll ................................................................... 29
5.2 Removing wound roll ............................................................. 35
5.3 Loading fanfold labels ........................................................... 36
5.4 Loading transfer ribbon ......................................................... 37
5.5 Setting feed path of transfer ribbon ....................................... 38
5.6 Removing and/or installing rewind guide plate ...................... 39
6 Function menu ..................................................................... 41
6.1 Operation panel ..................................................................... 41
6.2 Menu structure ....................................................................... 42
6.3 Print settings .......................................................................... 46
6.4 Label layout ........................................................................... 47
6.5 Device settings ...................................................................... 49
6.6 Network ................................................................................. 51
6.7 Remote console ..................................................................... 51
6.8 Interface ................................................................................. 52
6.9 Emulation ............................................................................... 53
6.10 Date & Time ........................................................................... 54
6.11 Service functions ................................................................... 55
6.12 Main menu ............................................................................. 57
7 Options ................................................................................. 59
7.1 Cutter ..................................................................................... 59
7.2 Dispenser I/O ......................................................................... 61
7.3 Label applicator ..................................................................... 63
7.4 WLAN .................................................................................... 68
8 Compact Flash Card / USB Memory Stick ........................ 69
8.1 General Information ............................................................... 69
8.2 Display Structure ................................................................... 69
8.3 Navigation .............................................................................. 70
8.4 Firmware Update ................................................................... 70
8.5 Filter ....................................................................................... 71
8.6 Functions ............................................................................... 71
Table of contents
Compa II series
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Operating manual
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9
Maintenance and cleaning .................................................. 77
9.1 General cleaning ................................................................... 78
9.2 Cleaning the printer roller ...................................................... 78
9.3 Cleaning the printhead .......................................................... 78
9.4 Cleaning the label photocell .................................................. 79
9.5 Replacing the printhead ........................................................ 81
9.6 Replacing the print roller and rewind assist roller ................. 83
10 Error correction ................................................................... 85
11 Additional information ........................................................ 95
11.1 Column printing ..................................................................... 95
11.2 Hotstart .................................................................................. 96
11.3 Password ............................................................................... 98
11.4 Backfeed/Delay ................................................................... 100
11.5 Photocells ............................................................................ 102
12 Index ................................................................................... 103
Compa II series
Important notes
03.12
Operating manual
5
1 Important notes
The label printer can be used in thermal as well as in thermal transfer
applications.
The label printer is equipped with 6 vector, 6 bitmap and 6
proportional fonts. It can be printed inverse, in italic format or 90
degrees turned fonts.
The handling of our durable label printer is easy and comfortable. The
printer settings are made with the keys of the foil keyboard. At each
time the graphic display shows the current status.
By the use of a 32 Bit processor and a large main memory of 16MB
also for large labels (6000 mm) a fast print is possible.
An enormously high print quality is obtained by most modern
printhead technology.
By a new-developed electronics a maximum print speed of up to 200
mm/s can be achieved.
As default, printers of this series are equipped with a parallel, serial,
USB and Ethernet interface. Additionaly, the label printer is equipped
with an USB Host that permits the connection of an external USB
keyboard and/or an USB memory stick. The label printer automatically
recognizes by which interface it is controlled.
Time-saving printer update is possible by interface.
Thanks to the large number of options the label printer can be
adapted to each task.
1.1 Intended use
The label printer is a state-of-the-art device which complies with the
recognized safety-related rules and regulations. Despite this, a danger
to life and limb of the user or third parties could arise and the label
printer or other property could be damaged while operating the device.
The label printer may only be used while in proper working order and
for the intended purpose. Users must be safe, aware of potential
dangers and must comply with the operating instructions. Faults, in
particular those which affect safety, must be remedied immediately.
The label printer is solely intended to print suitable media which have
been approved by the manufacturer. Any other or additional use is not
intended. The manufacturer/supplier is not liable for damage resulting
from misuse. Any misuse is at your own risk.
Intended used includes heeding the operating manual, including the
maintenance recommendations/regulations specified by the
manufacturer.
Important notes
Compa II series
6
Operating manual
03.12
1.2 Environmentally-friendly disposal
Manufacturers of B2B equipment are obliged to take back and
dispose of old equipment that was manufactured after 13 August
2005. As a principle, this old equipment may not be delivered to
communal collecting points . It may only be organised, used and
disposed of by the manufacturer. Valentin products accordingly
labelled can therefore be returned to Carl Valentin GmbH.
This way, you can be sure your old equipment will be disposed of
correctly.
Carl Valentin GmbH thereby fulfils all obligations regarding timely
disposal of old equipment and facilitates the smooth reselling of these
products. Please understand that we can only take back equipment
that is sent free of carriage charges.
Further information on the WEEE directive is available on our website.
1.3 Assembly drawings
Figure 1
1 = Label unwinding roll
2 = Label guiding
3 = Transfer ribbon unwinding roll
4 = Transfer ribbon rewinding roll
General view
Compa II series
Important notes
03.12
Operating manual
7
Figure 2
01 = Adjusting screw for transfer ribbon regulating shaft
02 = Transfer ribbon for regulating shaft
03 = Printhead lock
04 = Printhead
05 = Label material guiding
06 = Return pulley
07 = Printer roller
08 = Label photocell handhold
09 = Allan key
10 = Tear-off edge
Print mechanics
Important notes
Compa II series
8
Operating manual
03.12
Figure 3
1 = Switch On/Off
2 = Power supply
3 = Plug-in for CF card
4 = USB interface
5 = Serial interface RS-232
6 = Ethernet 10/100 interface
7 = USB host for USB keyboard and USB memory stick
8 = Parallel interface for Centronics
9 = External input/o utp ut (option)
Printer rear
6.1 - LED orange
6.1 - Lighting = Connection ac tive
6.1 - Flashing = Data transfer
6.1 - Off = No connection
6.2 - LED green
6.2 - Lighting = Speed 100 MBit
6.2 - Off = Speed 10 MBit
Compa II series
Safety notes
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Operating manual
9
2 Safety notes
The printer is designed for power supply systems from 110-2 30 V.
Connect the label printer only to electrical outlets with a ground
contact.
Couple the label printer to devices using extra low voltage only.
Before making or undoing connections, switch off all devices involved
(computer, printer, accessories etc.).
Operate the label printer in a dry environment only and do not get it
wet (sprayed water, mist etc.).
If the label printer is operated with the cover open, ensure that
clothing, hair, jewellery and similar personal items do not contact the
exposed rotating parts.
The print unit can get hot during printing. Do not touch the printhead
during operation. Cool down the print unit before changing material,
removal or adjustment.
Carry out only the actions described in these operating instructions.
Any work beyond this may only be performed by the manufacturer or
upon agreement with the manufacturer.
Unauthorized interference w ith elec tr onic modules or their software
can cause malfunctions.
Other unauthorized work or modifications to the direct print module
can endanger operational safety.
Always have service work done in a qualified workshop, where the
personnel have the technical knowledge and tools required to do the
necessary work.
There are warning stickers on the direct print modules that draw your
attention to dangers. Therefore the warning stickers are not to be
removed as then you and others cannot be aware of dangers and may
be injured.
DANGER!
Danger to life and limb from power supply!
⇒ Do not open the casing.
2.1 Warnings
Warnings are presented with three signal words for the different levels
of danger.
DANGER identifies an extraordinari l y great and immediate danger
which could lead to serious injury or even death.
WARNING identifies a possible danger would could lead to serious
bodily injury or even death if sufficient precautions are not taken.
CAUTION indicates a potentially dangerous situation which could lead
to moderate or light bodily injury or damage to property.
Safety notes
Compa II series
10
Operating manual
03.12
2.2 Operating conditions
Before initial operation and during operation these operating
conditions have to be observed to guarantee save and interferencefree service of our printers.
Therefore please carefully read these operating conditions.
Shipment and storage of our printers are only allowed in original
packing.
Installation and initial operation of printer is only allowed if operating
conditions were fulfilled.
Initial operation, programming, operation, cleaning and service of our
printers are only recommended after careful study of our manuals.
Operation of printer is only allowed by especially trained persons.
NOTICE!
Perform trainings regularly.
Content of the training are chapter 2.2 (Operating conditions),
chapter 5 (Loading media) and chapter 9 (Maintenance and
cleaning).
These indications are also valid for someone else's equipment
supplied by us.
Only use original spare and exchange parts.
Please contact the manufacturer with respect to spare/wear parts.
CPU of printer is equipped with a lithium battery (type CR 2032) for
which the battery regulation is to apply. This regulation plans that
unloaded batteries have to be given to used battery collecting
containers of trade and public carries. In case that batteries were not
completely discharged you have to make arrangements for shortcircuits. At a shutdown of printer the battery has to be disposed in
either case separately from printer.
DANGER!
Danger of life by explosion!
⇒ Use non-conducting tools.
The installation place of printer should be even, free of vibration and
currents of air are to be avoided.
The printers have to be installed to ensure optimal operation and
servicing.
Instructions for
lithium battery
Conditions for
installation place
Compa II series
Safety notes
03.12
Operating manual
11
The installation of the power supply to connect our printers has to be
effected according to the international rules and regulations,
especially the recommendations of one of the three following
commissions:
• International Electronic Commission (IEC)
• European Committee for Electro technical Standardisation
(CENELEC)
• Verband Deutscher Elektrotechniker (VDE)
Our printers are constructed according to VDE and have to be
connected to a grounded conductor. The power supply has to be
equipped with a grounded conductor to eliminate internal interfer ing
voltage.
Power line voltage and power line frequency: See type plate
Allowable tolerance of power line voltage:
+6% to −10% of nominal value
Allowable tolerance of power line frequency:
+2% to −2% of nominal value
Allowable distortion factor of power line voltage: <=5%
In case your net is infected (e.g. by using thyristor controlled
machines) anti-interference measures have to be taken. You can use
one of the following poss ibil iti es:
• Provide separate power supply to our printers.
• In case of problems please connect capacity-decoupled isolation
transformer or similar interference suppressor in front of our
printers.
Emitted interference according to EN 61000-6-3: 2007
industrial sector
• Interference voltage to wires according to EN 55022: 09-2003
• Interference field power according to EN 55022: 09-2003
• System perturbation according to EN 61000-3-2: 09-2006
• Flicker according to EN 61000-3-3: 1955 + A1:2001 + A2:2005
Installation of
power supply
Technical data of
power supply
Anti-Interference
measures:
Stray radiation and
immunity from
disturbance
Safety notes
Compa II series
12
Operating manual
03.12
Immunity to interference according to EN 61000-6-2: 2005
industrial sector
• Stray radiation against discharge of static electricity according to
EN 61000-4-2: 12-2001
• Electromagnetic fields according to EN 61000-4-3: 11-2003,
ENV 50204: 03-1995
• Fast transient burst according to EN 61000-4-4: 07-2005
• Surge according to EN 61000-4-5: 12-2001
• High-frequency tension ac c ordin g to EN 61000-4-6: 12-2001
• Voltage interruption and voltage dr op ac cor din g to EN 61000-4-
11: 02-2005
NOTICE!
This is a machine of type A. This machine can cause
interferences in residential areas; in this case it can be required
from operator to accomplish appropriate measures and be
responsible for it.
All connecting lines have to be guided in shielded lines. Shielding has
to be connected on both sides to the corner shell.
It is not allowed to guide lines parallel to power lines. If a parallel
guiding cannot be avoided a distance of at least 0.5 m has to be
observed.
Temperature of lines between: −15 to +80 °C.
It is only allowed to connect devices which fulfil the request 'Safety
Extra Low Voltage' (SELV). These are generally devices which are
checked corresponding to EN 60950.
The data cables must be completely protected and provide with metal
or metallised connector housings. Shielded cables and connectors are
necessary, in order to avoid radiant emittance and receipt of electrical
disturbances.
Allowable lines
Shielded line:
4 x 2 x 0,14 mm² ( 4 x 2 x AWG 26)
6 x 2 x 0,14 mm² ( 6 x 2 x AWG 26)
12 x 2 x 0,14 mm² (12 x 2 x AWG 26)
Sending and receiving lines have to be twisted in pairs.
Maximum line length:
with interface V 24 (RS-232C) - 3 m (with
shielding)
with Centronics - 3 m (with shielding)
with USB - 5 m
with Ethernet - 100 m
Stray radiation and
immunity from
disturbance
Connecting lines to
external machines
Installation of
data lines
Compa II series
Safety notes
03.12
Operating manual
13
To avoid inadmissible heating, free air convection has to be ensured.
Protection according IP: 20
Ambient temperature °C (operation): Min. +5 Max. +35
Ambient temperature °C (storage): Min. −20 Max. +60
Relative air humidity % (operation): Max. 80
Relative air humidity % (storage): Max. 80
(bedewing of printers not allowed)
We do not take any responsibility for damage caused by:
• Ignoring our operating conditions and operating manual.
• Incorrect electric installation of environment.
• Building alterations of our printers.
• Incorrect programming and operation.
• Not performed data protection.
• Using of not original spare parts and accessories.
• Natural wear and tear.
When (re)installing or programming our printers please control the
new settings by test running and test printing. Herewith you avoid
faulty results, reports and evaluation.
Only specially trained staff is allowed to operate the printers.
Control the correct handling of our products and repeat training.
We do not guarantee that all features described in this manual exist in
all models. Caused by our efforts to continue further development and
improvement, technical data might change without notice.
By further developments or regulations of the country illustrations and
examples shown in the manual can be different from the delivered
model.
Please pay attention to the information about admissible print media
and the notes to the printer maintenance, in order to avoid damages
or premature wear.
We endeavoured to write this manual in an understandable form to
give and you as much as possible information. If you have any queries
or if you discover errors, please inform us to give us the possibility to
correct and improve our manual.
Air convection
Limit values
Guarantee
Compa II series
Technical data
03.12
Operating manual
15
3 Technical data
Compa II
103/8 T
Compa II
104/8
Compa II
106/12
Compa II
106/24
Compa II
108/12 T
Compa II
162/12
Compa II
162/12 T
Print resolution
203 dpi
203 dpi
300 dpi
600 dpi
300 dpi
300 dpi
300 dpi
Max. print speed
200 mm/s
200 mm/s
200 mm/s
150 mm/s
200 mm/s
150 mm/s
150 mm/s
Print width
104 mm
104 mm
105.7 mm
105.6 mm
108.4 mm
162.6 mm
162.6 mm
Passage width
116 mm
116 mm
116 mm
116 mm
116 mm
176 mm
176 mm
Printhead
Flat Type1
Flat Type2
Flat Type2
Flat Type2
Flat Type1
Flat Type2
Flat Type1
Labels
Labels, continuous rolls
or fan-fold
paper, cardboard, textile, synthetics
Max. material weight
max. 220 g/m² (larger on demand)
Min. label width
12 mm
Min. label height
Standard
5 mm
Cutter/dispenser mode
25 mm
Max. label height
(larger on demand)
6000 mm
6000 mm
3000 mm
1000 mm
3000 mm
2000 mm
2000 mm
Max. roll di am eter
Internal unwinder
200 mm
External unwinder
300 mm
Core diameter
40 mm / 75 mm (option)
Winding
outside or inside
Label sensor
transmission and reflexion from below
Transfer ribbon
Ink
outside or inside
Max. roll diameter
Ø 80 mm
Core diameter
25.4 mm / 1″
Max. ribbon length
300 m
Max. width
110 mm
110 mm
110 mm
110 mm
110 mm
170 mm
170 mm
Dimensions (mm)
Width x height x depth
242 x 274 x 446
302 x 274 x 446
Weight
10 kg
10 kg
10 kg
10 kg
10 kg
14 kg
14 kg
Electronics
Processor
High Speed 32 Bit
RAM
16 MB / 64 MB (on demand)
Slot
for Compact Flash card Type I
for Wireless LAN card
Battery cache
for Real-Time clock (storage of data with shut-down)
Warning signal
acoustic signal when error
Interfaces
Serial
RS-232C (up to 115200 Baud)
Parallel
Centronics (SPP)
USB
2.0 High Speed Slave
Ethernet
10/100 Base T, LPD, RawIP-Printing, DHCP, HTTP, FTP
2 x USB Master
connection for external USB keyboard and memory stick
WLAN (option)
card 802.11b/g WEP/WPA PSK (TKIP)
Operation data
Power supply
110-230 V / 50-60 Hz
Max. power consumption
max. 150 VA
Operating temperature
5-35 °C
Humidity
max. 80% (non-condensing)
1
for thermal direct
2
for thermal transfer
Technical data
Compa II series
16
Operating manual
03.12
Operation panel
Compa II
103/8 T
Compa II
104/8
Compa II
106/12
Compa II
106/24
Compa II
108/12 T
Compa II
162/12
Compa II
162/12 T
Keys
test print, function menu, quantity,
CF Card, feed, enter, 4 x cursor
LCD display
graphic display 132 x 64 Pixel
white backlight
Settings
date, time, shif t times
11 language settings (others on demand)
label and device parameters, interfaces,
password protection, variables
Monitoring
Stop printing if
end of ribbon / end of labels / printhead open
Status report
extensive status print with information about settings
e.g. print length counter, runtime counter,
photocell interface and network parameters
printout of all internal fonts and all supported bar codes
Fonts
Font types
6 Bitmap fonts
6 Vector fonts/TrueType fonts
6 proportional fonts
other fonts on demand
Character sets
Windows 1250 up to1257, DOS 437, 850, 852, 857
all West and East European Latin, Cyrillic, Greek,
Hebrew and Arabic characters are supported
other character sets on demand
Bitmap fonts
size in width and height 0,8-5,6
zoom 2-9
orientation 0°, 90°, 180°, 270°
Vector fonts/TrueType fonts
6 BITSTREAM® fonts
size in width and height 1-99 mm
variable zoom
orientation 360° in steps of 90°
Font attributes
depending on character font
bold, Italic, Inverse, Vertical
Font width
variable
Bar codes
1D bar codes
CODABAR, Code 128, Code 2/5 interleaved, Code 39,
Code 39 extended, Code 93, EAN 13, EAN 8, EAN ADD ON,
GS1-128, Identcode, ITF 14, Leitcode,
Pharmacode, PZN Code, UPC-A, UPC-E
2D bar codes
CODABLOCK F, DataMatrix, GS1 DataMatrix, MAXICODE, PDF 417, QR Code
Composite bar codes
GS1 DataBar Expanded, GS1 DataBar Limited,
GS1 DataBar Omnidirectional, GS1 DataBar Stacked,
GS1 DataBar Stacked Omnidirectional, GS1 DataBar Truncated
all bar codes are variable in height, module width and ratio.
orientation 0°, 90 °, 180° and 270°.
Optionally with check digit and human readable line.
Software
Configuration
ConfigTool
Process control
Netstar PLUS
Label software
Labelstar LITE
Labelstar PLUS
Windows driver
Windows XP 32/64 Bit, Windows Server 2003 (R2) 32/64 Bit
Windows Vista 32/64 Bit, Windows Server 2008 32/64 Bit
Windows 7 32/64 Bit, Windows Server 2008 R2 64 Bit
Compa II series
Technical data
03.12
Operating manual
17
• Tear-off edge
• Real time clock with printout date and time
Automatic daylight saving time
Storage of data with shut-down
• Variables: link field, counter, date/time, currency and shift
variable, CF data
• Integrated unwinder
(max. outer diameter 180 mm
• Thermal and thermal transfer version
• USB host for connection of an external USB keyboard and an
USB memory stick
• Ethernet interface
• CVPL protocol and ZPL II
®
protocol
• Label photocell
(transmission and reflexion from below)
• Slot for CF card
• Windows printer driver on CD ROM
• Labelstar LITE on CD ROM
• Cutting unit
• External rewinder for labels
• External rewinder for backing paper
• Unwinder
• WLAN interface
• Dispenser I/O
Standard equipment
Optional equipment
Technical data
Compa II series
18
Operating manual
03.12
3.1 Control inputs and outputs
By means of a maximum of 16 control inputs and outputs which, in the
following, are also referred to as ports, different functions of the printer
system can be triggered and operating states can be displayed.
The ports are provided by means of a D-Sub bushing (26pin HD) at
the rear panel of the printer system and are galvanically isolated from
protective earth (PE) by means of an optocoupler semi-conductor
route.
Each port can be configured as input and as output. This function
however, is predefined in the printer software and cannot be changed
by the user.
The following parameters can be changed and set by using the menu:
debounce times and high or low active.
Figure 4
Printer, internal
circuitry
Compa II series
Technical data
03.12
Operating manual
19
Figure 5
Identification
Pin
Description / Function
Port 1
10
Print start (Input)
Port 2
1
Cut (Input)
Port 3
11
Counter Reset (Input)
Port 4
2
External synchronisation of label position (Input)
Port 5
12
No function
Port 6
3
No function
Port 7
13
No function
Port 8
4
No function
Port 9
15
Error (Output)
Port 10
6
Print order activ (Output)
Port 11
16
Label available at dispensing photocell (Output) in print mode
dispensing photocell
Port 12
7
Single print (Output)
Port 13
17
Ready (Output)
Port 14
8
RFID error (Output)
Port 15
18
Scanner: bar code not readable (Output) - option scanner only
Port 16
9
Prior warning for transfer ribbon end (Output)
COM/VDC
for Inputs
19
Common reference potential of all control inputs. 'COM/VDC for
Inputs' is usually connected with the (-) terminal of the control voltage
and the control inputs are switched to active (+).
By means of
the option '2nd LED', 'COM/VDC for Inputs' can
optionally be connected with the (+) terminal of the control voltage.
Then, the control inputs are switched to active (-).
VDC for
Outputs
20
Common supply connection of all control outputs. 'VDC for Outputs'
must be connected with the (+) terminal of the control voltage.
Never leave 'VDC for Outputs' open even if no output is used.
COM for
Outputs
5,14
21,22
Common reference potential of all control outputs. 'COM for Outputs'
must be connected with the (-) terminal of the control voltage.
Never leave 'COM for Outputs' open even if no output is used.
GND-PE
23,24
'GND-PE' is the reference potential of the '+5 VDC EXT' and '+24
VDC EXT' voltages provided by the printer system.
'GND-PE' is printer internally connected with protective earth (PE).
Configuration of
D-Sub socket
Technical data
Compa II series
20
Operating manual
03.12
Identification
Pin
Description / Function
+ 5 VDC
EXT
25
5 Volt DC output for external use. Max. 1 A.
This voltage is provided from direct print module and can be used e.g. as
control voltage. Never apply any external voltage to this output.
+ 24 VDC
EXT
26
24 Volt DC output for external use. Max. 1 A.
This voltage is provided from direct print module and can be used e.g. as
control voltage. Never apply any external voltage to this output.
Plug Connector
Type
D-Sub connector High Density
26-pin. / connector
Manufacturer
W+P-Products
Reference number
110-26-2-1-20
Output Voltages (connected with GND-PE)
+ 24 V / 1 A
Fuse: Polyswitch / 30 V / 1 A
+ 5 V / 1 A
Fuse: Polyswitch / 30 V / 1 A
Port 1 - 15
Input
Tension
5 VDC … 24 VDC
Impedance
47Ω + (100nF || 10 kΩ)
Output
Tension
5 VDC … 24 VDC
Impedance
47Ω + (100nF || 10 kΩ || 47Ω)
Current max.
High +15 mA
Low -15 mA
Port 16
Input
Tension
5 VDC … 24 VDC
Impedance
100nF || 10 kΩ
Output
Tension
5 VDC … 24 VDC
Impedance
100nF || 10 kΩ
Current max.
High +500 mA (Darlington BCP56-16)
Low - 500 mA (Darlington BCP56-16)
Optocoupler
Output
TCMT4106, CTR 100% - 300%, Vishay or
TLP281-4(GB), CTR 100% - 600%, Toshiba
Input
TCMT4106, CTR 100% - 300%, Vishay or
TLP281-4(GB), CTR 100% - 600%, Toshiba
Input
Option 2nd LED
TCMT4600, CTR 80% - 300%, Vishay or
TLP280-4, CTR 33% - 300%, Toshiba
Technical data
Compa II series
Technical data
03.12
Operating manual
21
Device connection to a machine with S7-300 SPS.
Figure 6
Device connection to a operating panel.
Figure 7
Example 1
Example 2
Technical data
Compa II series
22
Operating manual
03.12
Device connection version if 'Option: 2. LED'.
Figure 8
When connecting a reed contact with a control input, the contact must
have a switching capacity of min. 1 A in order to prevent the contact
from sticking due to the inrush current. As an alternative, a suitable
resistor can be connected in series.
If one of the printer’s internal voltages '+5 VDC EXT' or '+24 VDC
EXT' is used, an external fuse e.g. 0.5 AF, should be additionally
installed to protect the printer electronics.
In the event of an inductive load, an antiparallel connected diode, for
instance, must be used to discharge the induction energy.
In order to minimise the influence of leakage currents at control
outputs, a resistor must, depending on what is connected, be installed
in parallel with the load.
In order to avoid any damages to the printing system, the max. output
currents must not be exceeded or outputs shorted.
Example 3
Precautions
Compa II series
Technical data
03.12
Operating manual
23
3.2 Plug & Play
Plug & Play capable printers can be recognised automatically at
parallel ports, USB-IEEE 1394- or infra-red connections but the last
both are not important for our printers.
The following table shows the Plug & Play capability of the different
operating systems.
Port
Windows
95
98
Me
NT4
2000
XP
Vista
7
LPT
Support
Recognition
by
Boot procedure,
Device manager
Installation
USB
Support
s.b.
Recognition
by
Hot Plug &
Play
s.b.
Hot Plug & Play
The table above shows that USB provides the recognition during the
connection in current operating mode, the so-called Hot-Plug & Play.
Depending on the operating system, for the parallel interface the
different possibilities are given:
• Windows 95 / 98 / Me
Printers can be recognized during the starting procedure of
Windows or by the Search for new hardware by means of the
hardware wizard.
• Windows 2000 / XP / Vista / 7
Printers can be recognized during the starting procedure of
Windows or by the Search for new hardware by means of the
hardware wizard or if the option 'Automatic recognition and
installation of Plug&Play printer' and/or 'Search automatically for
new hardware components and install' is activated.
NOTICE!
If a driver is installed outside of the Plug & Play
recognition, Windows reports at each restart that a new
printer was found. In this case, the driver is to be
installed anew by the Wizard. If the driver is certified for
Windows, the reinstallation is executed automatically.
NOTICE!
Windows NT 4.0 does not support USB devices. However,
some distributors offer drivers that support USB (without Plug
& Play). Such a driver which suits to our printer is offered from
BSQUARE.
For more information, visit their web side: www.bsquare.com or
contact
BSQUARE Headquarters (USA)
888-820-4500
sales@bsquare.com
BSQUARE (Europe)
+49 (811) 600 59-0
europe@bsquare.com
Compa II series
Installation
03.12
Operating manual
25
4 Installation
⇒
Lift the label printer out of the box.
⇒ Check the label printer for transport damages.
⇒ Check delivery for completeness.
• Label printer.
• Power cable.
• Empty core, mounted on transfer ribbon rewinder.
• Tear-off edge (basic printers only).
• Dispenser edge (printers with option dispenser only).
• Cutter unit (printers with option cutter only).
• Documentation.
• Printer driver on CD ROM.
• Labelstar LITE on CD ROM
NOTICE!
Retain original packaging for subsequent transport.
4.1 Setting up the label printer
CAUTION!
The label printer and the print media can be damaged b y
moisture and water.
⇒ Set up the label printer only in a dry place protected
from sprayed water.
⇒ Set up label print er on a level, vibr ati on-free and air draught-free
surface.
⇒ Open cover of label printer.
⇒ Remove foam transportation safeguards near the printhead.
Unpack the
label printer
Scope of delivery
Installation
Compa II series
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Operating manual
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4.2 Connecting the label printer
The label printer is equipped with a versatile power supply unit. The
device may be operated with a mains voltage of 110-230 V / 50-60 Hz
without any adjustments or modifications.
CAUTION!
The label printer can be damaged by undefined switch-on
currents.
⇒ Set de power switch to '0' before plugging in the label
printer.
⇒ Insert power cable into power connection socket.
⇒ Insert plug of power cable into a grounded electrical outlet.
NOTICE!
Insufficient or missing grounding can cause faults during
operation.
Ensure that all computers and connection cables connected to
the label printer are grounded.
⇒ Connect label printer to computer or network with a suitable
cable.
4.3 Switching the label printer on and off
Once all connections have been made:
⇒ Switch label printer on witch the power switch.
After switching on the label printer the main menu appears
which shows the printer type, current date and time.
Connecting to the
power supply
Connecting to a
computer or to a
computer network
Compa II series
Installation
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Operating manual
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4.4 Initiation of the label printer
After switching on the label printer the main menu appears which
shows the printer type, current date and time.
Insert label material and transfer ribbon (see chapter 5. Loading
media, page 29).
Go to menu Label layout, select menu item Measure label and start
measuring (see chapter 6.4 Label layout, page 47).
Press key
to finish measuring.
NOTICE!
To enable correct measuring, at least two completed labels
have to be passed through (not for continuous labels).
During measuring the label and gap length small differences can
occur. Therefore the values can be set manually in menu Label
layout/Label and Gap.
Compa II series
Loading media
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Operating manual
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5 Loading media
NOTICE!
For adjustments and simple installation work, use the
accompanying hexagonal wrench located in the bottom section
of the print unit.
No other tools are required for the work described here.
5.1 Loading label roll
NOTICE!
When printing small label material the right plunger is to be
positioned above the outer label edge.
Figure 9
1. Loosen knurled screw (1), turn guiding (2) upwards and move it to
the outside as far as possible.
2. Insert label roll on the roll holder so you can see the side from
above which can be printed on.
3. Unwind a longer label strip:
For tear-off and cutter mode: approx. 40 cm
4. Move label roll as far as it will go to the housing wall.
5. Turn guiding (2) upwards to the roll holder (3) and push it towards
the label roll to decelerate it when unwinding.
6. Tighten knurled screw (1).
Loading label roll in
tear-off mode
Loading media
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Operating manual
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1. Turn lever (5) counter clockwise to lift up the printhead.
2. Push label guiding on deviating shaft (4) all the way out.
3. Guide label material below the deviating shaft (4) and the label
photocell so it leaves the print unit between printhead and print
roller.
4. Push label guiding on deviating shaft (4) against the outer edge of
the label material.
Figure 10
The label sensor (2) can be shifted perpendicular to the direction of
paper flow for adaptation to the label medium. The sensor unit (1) of
the label sensor is visible from the front through the print unit and is
marked with an indentation in the label sensor retainer.
⇒ Position label sensor with tab (3) in such a way that the sensor
(1) can detect the label gap or a reflex or perforation mark.
If the labels deviate from a rectangular shape:
⇒ Align label sensor using the tab (3) with the front edge of the
label in the direction of paper flow.
For use in tear-off mode only:
⇒ Turn red lever clockwise to lock the printhead.
Inserting label material
into print unit
Setting label photocell
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