Valcom VP-4124 Service Manual

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Issue 5
VP-4124/VP-4124-E 24/48 VOLT DC SWITCHING POWER SUPPLY
These instructions provide the specifications, installation and maintenance information for the VP-4124 and VP-4124-E, 24/48 Volt Power Supplies.
FCC INFORMATION
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
This device may not cause harmful interference.
This device must accept any interference received,
including interference that may cause undesired operation.
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of th e following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the
equipment and receiver.
Connect the equipment into an outlet on a
circuit different from that to which the receiver is connected.
Consult the dealer or an experienced
radio/TV technician for help.
SPECIFICATIONS
The VP-4124 and VP-4124-E are fully regulated 24VDC, 4 Amp Power Supplies. The primary is protected by a 3
Amp slo-blo fuse and the 2 Amp outputs by auto-resetting fuses. The outputs are floating
with respect to ground. The regulator will maintain 24 Volts +/- 2% over the rated range of input voltages and output loads. A greater than 4 Amp load on power up will cause the power supply to current limit. Short circuit protection is provided. Overvoltage is provided to limit the output voltage to approximately 28 Volts should a failure occur within the power supply. Outputs may be used in a series for 48V @ 2A.
Applications
The VP-4124/VP-4124-E are designed to be used with
All Valcom page control units
Valcom one-way amplified speaker assemblies
Any application where 24VDC filtered talk battery
is required
Design Features
VP-4124: 115VAC, 60Hz input
VP-4124-E: 230VAC, 50Hz input (preset at the
factory for the specific unit)
Hold Up Time: 350ms Power Line Ride Through
(2) LPS outputs (24VDC @ 2A each)
Can be used as a 24 Volt or 48 Volt power source
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Short circuit protection
UL Listed for US and Canada
FCC Class B
CE Mark
LED operational indicator
EMI filtering
94.3% efficiency green technology
Auto recovery overload protection
3 second power -up delay to drive large capacitive
loads up to 40K µF
Nominal Specifications
General
Efficiency: 94.3% Min @ 1A load 90% @ 4A full load Dimensions: 8.45"H x 4.70"W x 2.35"D (21.46cm H x 11.94cm W x 5.97cm D) Weight: 3.5 lbs. (1.59 kg)
INSTALLATION
Mounting
The VP-4124 and VP-4124-E are designed for wall mounting only. The unit should be mounted within 7
feet of an AC receptacle.
Screw mounting plate to wall and position power supply on mounting plate via the mounting slots.
See pages 5 and 6 for mounting instructions.
Connections
Connections to Valcom page control units are
shown in Figure 1.
Input - VP-4124 Voltage: 115VAC Frequency: 60 Hertz Rated Power: 110 Watts Full Load Line Current: 1.0A
Input - VP-4124-E Voltage: 230VAC Frequency: 50 Hertz Rated Power: 110 Watts Full Load Line Current: 0.5A
Output Rated Power: 100 Watts Voltage: 24 Volts Current: 4 Amps, 2 - 2A outputs Fusing: Two - 2A Auto-reset polyswitch fuses Ripple & Noise: Less than 0.2% RMS
Environmental Operating Temperature: 0 to +40oC Storage Temperature: -40Co to +85oC Cooling: Free Air Convection Humidity: 10 to 90% (non-condensing) Shock: 10 G
Precautionary Notes:
When using the VP-4124 or VP-4124-E as a
-24VDC power supply with Valcom page equipment, a strap may be added from the local ground terminal to both of the "+" outputs to provide an AC ground reference.
When installing Valcom one-way amplified horns,
connect the white and black wires of the horn to the power supply "-" and "+" terminals respectively.
When installing Valcom one-way speakers,
connect the "-24VDC" and "GND" terminals of the speaker to the "-" and "+" terminals respectively.
Plug power supply into wall outlet.
Power supply activates after 3 seconds delay.
NOTE: Each -24VDC screw terminal is fused by a 2 Amp polyswitch automatic. Therefore, when connecting equipment to this power supply, the load should be distributed between the (2) 2 Amp output terminals (within 1.5 Amps) and each load should not exceed 2 Amps.
TECHNICAL ASSISTANCE
When trouble is reported, verify the unit is properly connected and there are no broken connections leading to this unit. Assistance in troubleshooting is
CAUTION
RISK OF ELECTRIC SHOCK
DO NOT OPEN
CAUTION: To reduce the risk of electric shock,
Refer servicing to qualified service personnel.
Do not remove cover.
No user serviceable parts inside.
available from the factory. When calling, you should have a VOM and a test set and call from the job site. Call (540) 563-2000 for Technical Support or call (540) 767-1555 for Valcom 24-hour Faxback System or visit our website at http://www.valcom.com.
Valcom equipment is not field repairable. Valcom, Inc.
This symbol indicates that dangerous voltage constituting a risk of electric shock is present within this unit.
maintains service facilities in Roanoke, VA. Should repairs be necessary, attach a tag to the unit clearly stating company name, address, phone number,
This symbol indicates that there are important operating and maintenance instructions in the literature accompanying this unit.
contact person and the nature of the problem. Send the unit to:
Valcom, Inc.
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Repair and Return Dept.
5614 Hollins Road
TROUBLESHOOTING CHART
Roanoke, VA 24019-5056
PROBLEMS
1. No output
2. LED pulses in reset mode
SOLUTIONS a. Verify AC present at receptacle.
b. Remove DC load and check for 24VDC using a VOM.
a. Locate and correct short circuit in output wiring. b. Verify total equipment power consumption does not exceed 4 Amps.
Optional
Typical Page Control Unit
A Ground A Battery B Ground B Battery
Ground Reference Strap
To other page units or amplified speaker assemblies
VP-4124/VP-4124-E Power Supply
- + - +
Local GND
24V Outputs
FIGURE 1
VALCOM LIMITED WARRANTY
Valcom, Inc. warrants its products to be free from defects in materials and workmanship under conditions of normal use and service for a period of one year from the date of shipment. The obligation under this warranty shall be limited to the replacement, repair or refund of any such defective device within the warranty period, provided that:
1. inspection by Valcom, Inc. indicates the validity of the claim;
2. the defect is not the result of damage, misuse or negligence after the original shipment;
3. the product has not been altered in any way or repaired by others and that factory sealed units are unopened (a service
4. freight charges for the return of products to Valcom are prepaid;
5. all units ‘out of warranty’ are subject to a service charge. The service charge will cover minor repairs (major repairs will be
This warranty is in lieu of and excludes all other warranties, expressed or implied, and in no event shall Valcom, Inc. be liable for any anticipated profits, consequential damage s, loss of time or other losses incurred by the buyer in connection with the purchase, operation or use of the product.
This warranty specifically excludes damage incurred in shipment. In the event a product is received in damaged condition, the carrier should be notified immediately. Claims for such damage should be filed with the carrier involved in accordance with the F.O.B. point.
Headquarters: In Canada Valcom, Inc. CMX Corporation 5614 Hollins Road 35 Van Kirk Drive #11 and 12 Roanoke, VA 24019-5056 Brampton, Ontario L7A 1A5 Phone: (540) 563-2000 Phone: (905) 456-1072 FAX: (540) 362-9800 FAX: (905) 456-2269
charge plus parts and labor will be applied to units defaced or physically damaged);
subject to additional charges for parts and labor).
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VP-4124/VP-4124-E
CONNECTIONS FOR USE AS A 48 VOLT DC POWER SOURCE
Output at 48 Volts
Rated Power: 100 Watts Voltage: 48 V olts Current: 2 Amps, 1 - 2A output Fusing: Two - 2A Auto-reset polyswitch fuses Ripple & Noise: Less than 0.2% RMS
Optional Ground Reference Strap
Terminals connected together to provide a 48 Volt output
Connections (48 Volts)
To use the unit as a 48 Volt power source, strap the center "+" and "-" terminals together (see Figure 2).
VP-4124/VP-4124-E Power Supply
Local GND
- + - +
48V Output
To Valcom Page Control
(+) GND
(-) 48VDC
Green Red
Black White
V-1038 30 Watt Horn
FIGURE 2
Mounting
Use Steps 1 through 3 and Figures 3 and 4 to mount the power supply on a wall or other surface capable of supporting the weight of the supply (approximately 5 pounds). Carefully unpack the power supply and inspect for shipping damage. Select a location for installation of the power supply in a clean, dry, vibration-free area with moderate temperature within six feet of an approved AC outlet.
1. Using the mounting bracket (see Figure 3) as a template, mark the two slotted holes on the surface of the wall.
2. Using mounting hardware capable of supporting approximately 5 pounds, mount the bracket to the wall ensuring that the mounting holes are oriented as shown in Figure 3.
Top
4
Slotted Mounting Holes
Bottom
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3. Using Figure 4 as a guide, mount the power supply onto the mounting bracket.
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