Valcom V-136RTHF Service Manual

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V-136RTHF
36 ZONE TALKBACK INTERCOM/
PAGE CONTROL UNIT

GENERAL

The V-136RTHF is a single-path dial select microcomputer controlled intercom and page control unit used with a 1A2 key system or a PABX trunk port to provide 36 zones of handsfree talkback paging.
The V-136RTHF control unit has received an FCC type KX registration; designed to be used with FCC registered Key Telephone Systems. In accordance with FCC rules with applicable tariffs, this Paging Unit may only be installed with the authorization of the host system. Installations may be made by Valcom, Inc., an authorized agent of the same, equipment manufacturers, telephone companies, registered telephone refurbishers, and those qualified for installation of FCC register ed systems under FCC Rules Section 68.215. The FCC Registration Number, BAF9I7-69358-KX-N, will be listed in the affidavits filed with the telephone company; it will also be recorded in the system log kept by installation and maintenance personnel. The local telephone company is to be notified when this intercom unit is installed.

SPECIFICATIONS

Features
36 zone
Dial tone
Ringback tone
Single or double signaling
Combination rotary/tone
Last number diale d rering
Dial/rering tone mute
Mixed bell and buzzer operation
Mixed one-way page and bell or buzzer
operation
Mixed two-way (handsfree) page and bell or
buzzer operation
36 station one-way page (using one-way
amplified speakers)
All call (requires V-1134 and reduces number of
zones to 34)
VSP-V-136RTHF
Issue 6
Can be used with a variety of Valcom 45 ohm
talkback speakers and paging horns

Numbering Plan

The dialing codes are 0, 5 - 39.
Additional Equipment Required
Valcom -24 Vdc power supply (1A2 type power
supply for buzzers)
Twisted pair cross-connect wire
22-24 AWG power wire or cable, and
Volt-ohm-milliammeter

Dimensions/Weight

7.1"H x 5.9"W x 2.1"D
(18.03cm H x 14.99cm W x 5.33cm D)
3.5 lbs. (1.6 Kg)
Power Requirements
Voltage Working Limits Current
Talk Battery -21.5 to –26 Vdc 90 mA Signal Battery -21.5 to –26 Vdc 500 mA Lamp Battery 9 to 11 Vac 45 mA per lamp
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Electrical Characteristics
Parameter Working Limits Input Imp. T and R 600 ohm (incl. inst.)
Max. Cable Le ngt h: One Way Page 5000 feet Talkback Page 800 feet
Dial Pulses 8-12 PPS
60-40 Break ratio " 10%
Tone Signals Standard DTMF
Frequency Detect 40MS Interdigital Time 40M S
Environmental Temperature 0o to 50o C Humidity 0 to 85%
Non-precipitating
For off-hook speaker cancel circuit, each ICM "A" lead must be connected through a 1 0K 1/4W 5% resistor to the inhibit input (W/GR) (Refer to Figures 2 and 3). When "called" station or any other party goes off-hook, t he presence o f t wo resistance grounds cancels or turns off speaker. "Handsfree" mode can only be restored by terminating call and redialing station.
Mounting
Mount the V-136RTHF on a 7" KTU mounting, relay rack or on a wall. (The presence of a large "magnetic" field induced by some power supplies may cause a loud 60 cycle hum on talk paths. To clear or reduce hum, mount control unit at least 12" from power supply).
Connections
Fasten a 25 pair cable to the unit and terminate all leads on a 66 type block per Figure 1, 2 or 3. CAUTION: Do not attempt to wire one group (10-29 or 0, 5-9, 30-39) for both bell/buzzer and voice page.
INSTALLATION
Precautions
All precautions have been taken at the factory to insure that the equipment functions properly when installed correctly. Please observe the following precautions before applying power to the equipment or the equipment may be damaged and the warranty voided. a. Unplug the key system power supply before
connecting any wires or cables from the intercom connecting block. With power ON, accidental bridging of two terminals with a wiring tool may damage electronic circuits.
b. Do not locate the control unit more than five
feet from the power supply.
c. Do not use a lamp tester to check signals in
the control unit. Use a voltmeter. A lamp tester when first applied, is a short circuit to electronic circuits.
d. Do not apply power to the control unit until
all connections have been double-checked.
Limit runs to talkback speakers to not more than 800 feet. Do not split pairs.
Make all grounds common at power supply.
Limit audio runs to one-way speakers to not more than 5000 feet. Limit power runs to one-way speakers to maximum recommended for the particular speaker type.
Bell/Buzzer Connections a. When using 10-29 for bell/buzzer signaling,
connect audible battery (BR/V) to S1 IN (V/O).
b. When using 0, 5-9, and 30-39 for bell/buzzer
signaling, connect audible battery to S2 IN (O/V).
c. Connect bell/buzzer return leads to audible
ground from power supply.
Voice Page Connections a. When using 10-29 for voice page, connect
speaker out (V/G) to S1 IN (V/O).
b. When using 0, 5-9 and 30-39 for voice page,
connect speaker out (V/G) to S 2 IN (O/V).
c. Connect speaker return leads to speaker
common (G/V).
Programming
Refer to Figure 1 for programming options.
OPERATION
To make a voice page, go off-hook and di al the number of the desired zone or station. Dial tone will be broken after the first number is dialed. A one second ringback tone will indicate the called zone is being signaled. After the tone, proceed with the page. The called party may answer handsfree. If the speaker cancel circuit is wired (refer to Installation), when called party goes off hook, the speaker will be turned off.
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To rering the same station, press the "*" button. The station will be signaled as long as the * button is held. To rering usi ng rotary dial, dial "1" . The station will be signaled for one second each time a "1" is dialed.
To achieve ma ximum performance fr om thi s system, the user should receive the following operating instructions: a. The calling party should speak directly into
telephone mouthpiece and avoid speaking too softly.
b. The called party must wait (approximately
1/2 second) before responding to the calling party.
CIRCUIT DESCRIPTION
General Method of Operation
This unit provides dial intercom access provisions to appropriately interface with the telephone system being used. A two-way amplifier conditions the speech from the telephone system tip and ring, and provides a low impedance, low level output to the desired speaker via conventional telephone wiring, i.e., house cable or station wire.
Detailed Description
When station user lifts handset to make an ICM page, the switchhook contacts in the telephone close the tip and ring to form a loop which returns battery back to turn on transistor Q1. Transistor Q1 operates relay and logic circuit to return dial tone and lamp battery to telephone set. Logic circuit receives dialing information and operates relays and/or circuitry to supply splash tone and a two-way voice connection for station selected. When called or any other party goes off-hook on ICM path, the presence of two resistance grounds cancels or turns off speakers if inhibit resistors are wired. "Handsfree mode" can only be restored by terminating call and redialing station.
TECHNICAL ASSISTANCE
When trouble is reported, verify that:
All telephone sets are in proper working order
Power is being supplied to the unit
There are no broken connections at the
connecting block
The conductors of color-coded cables are
terminated in the proper order If trouble still exists, additional checks should be made using the follo wing equipment:
Voltmeter
Tone-dial single-line instrument (for tone-dial
systems)
Telephone Test Set
Clip leads
Test lamps must not be used to check voltages. They can damage electronic circuits. A telephone test set should not be used to check voltages; the results will be misleading.
Before proceeding further, check the voltages at the connecting block. An undetected blown fuse or low voltage will cause improper control operation. DC voltage measurements are made with respect to (+) ground.
If a spare unit is available, continue to troubleshoot by substituting the spare unit for the suspected unit. If the trouble has not been located, refer to Table 1. Identify the symptoms and perform the corrective actions indicated. After all the suggested tests have been performed, the trouble still exists, telephone Valcom, Inc. at (540) 427-3900 and ask for Technical Support, or call (540) 427-6000 for Valcom 24-hour Automated Support or visit our website at http://www.valcom.com.
Valcom equipment is not field repairable. Valcom, Inc. maintains service facilities in Roanoke, VA. Should repairs be necessary, attach a tag to the unit clearly stating company name, address, phone number, contact person, and the nature of the problem. Send the unit to:
Valcom, Inc.
Repair and Return Dept.
5614 Hollins Road

Roanoke, VA 24019-5056

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Valcom, Inc. warrants its products to be free from defects in materials and w orkmanship under conditions of normal use and
VALCOM LIMITED WARRANTY
service for a period of one year from the date of shipment. The obligation under this warranty shall be limited to the replacement, repair or refund of any such defective device within the warranty period, provided that:
1. inspection by Valcom, Inc. indicates the validity of the claim,
2. the defect is not the result of damage, misuse, or negligence after the original shipment,
3. the product has not been altered in any way or repaired by others and that factory sealed units are unopened (A service charge plus parts and labor will be applied to units defaced or phy sically damaged),
4. freight charges for the return of products to Valcom are prepaid,
5. all units 'out of warranty' are subject to a service charge. The service charge will cover minor repairs (major repairs will be subject to additional charges for parts and labor).
This warranty is i n lieu of and excludes all other warranti es, expressed or implied, and in no event shall Valcom, Inc. be liable for any anticipated profits, consequential damages, loss of time or ot h er losses incurred by the bu yer in connection with the purchase, operation or use of the product.
This warranty specifically excludes damage incurred in shipment in the event a product is received in damaged condition, the carrier should be notified immediately. Claims for such damage should be filed with the carrier involved in accordance with the F.O.B. point.
Headquarters: In Canada:
Valcom, Inc. CMX Corporation
1111 Industry Avenue 35 Van Kirk Drive #11 and 12
Roanoke, VA 24013 Brampton, Ontario L7A 1A5
Phone: (540) 427-3900 Phone: (905) 456-1072
FAX: (540) 427-3517 FAX: (905) 456-2269
AB
AG
RING
INHIBIT
BB
BG
PC
TIP
BATTER Y
FEED
HANDSFREE
CIRCUIT
POW ER SUPPLY
TO N E GEN.
TO N E
DECODER
K20
K19
COM PUTER
MEMORY
DETECTOR
K18
K18
K21
MICRO-
&
&
DIAL
PULSE
K17
K16
K16
K17
K15
K14
K1
K2
K21
K10
K12
K1
K5
K6
K9
SPK O U T
SPK CO M
S IG IN 1
STA10
STA 11
STA 28
STA 29
STA 30
STA 31
STA 8
STA 9
S IG IN 2
LAM P LAM P SU P.
V-136RTHF SIM PLIFIED SCH EM A TIC
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TABLE 1
TROUBLESHOOTING CHART
PROBLEM CORRECTIVE ACTION
No side tone Check “A” Battery connections, polarity, and voltage.
No dial tone Check optio n switch 1. Check “B” battery connections, polarity and voltage.
No lamps Check lamp supply voltage and input. Verify that grounds are common at
power supply.
No audible signal at station dialed Check signal voltage at supply and frame locations. Verify that bells and
buzzers are common at power supply.
Double signaling Check option switch 2. Continuous signaling -
stations 10-29 stations 30-39,
0, 5-9
Check option switch 3. Check option switch 4.
Alert tone but no voice page at station
No volume to speaker Check phone to speaker volume control.
No volume to phone Check speaker to phone volume control.
Hum heard at phone Check wiring to speaker.
No speaker cancel Verify ground present at phone side of at least (2) 10K ohm resistors.
R.F. Interference NOTE: The following solutions are listed in order of priority. Not all steps
Check option switches 3 and 4.
Check * for audio present at tip, ring input BL/W, W/BL pair. Check * for audio at signaled speaker pair at 66B block. Check * for audio at input of speaker.
Check wiring to talkback speaker. Remove all connections to inhibit pin and verify problem.
Possible magnetic interference from power supply - relocate unit 12” - 18” away. Check for noisy “A” battery.
may be necessary to eliminate or reduce R.F. Interference.
Use 12 AWG wire from equipment ground to water pipe ground. Install a .05 MFD Ceramic disc CAPACITOR on the following terminals. a. Talk battery to talk ground b. Signal batte ry to signal ground c. Tip to ring d. Across each speaker pair e. From inhibit lead (if used) to ground
NOTE: Do not apply ground directly to inhibit input.
* Use telephone test set
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NOTES: 1 ) IN H IB IT O P T IO N - T O C A N C E L SPEAKERS, A 10K 1/4W 5% R E S IS T O R M U S T B E IN SERIES W ITH EACH ICM B U T T O N "A " L E A D .
2) PO W ER SUPPLY -A BAT. V D C F IL T E R E D T A L K B A T T E R Y . B B A T . -2 4 V D C L A M P G N D ., A G N D . A N D B G N D . M U S T B E C O M M O N A T P O W E R S U P P L Y .
3) FOR BEST RESULTS USE 45 O HM SPEAKERS.
4) FOR BEST RESULTS SET SPEAKER-TO-PH O NE VO LUM E A T L O W E S T A C C E P T A B L E L E V E L .
VOLUM E
CONTROLS
(REAR VIEW )
SPK-TO-PH O NE PHO N E-TO-SPK
5 ) O P T IO N P R O G R A M M IN G :
OPTIONS
SW
ON OFF
N O D IA L
1
TO N E
2DOUBLESINGLE
BURST BURST
3 H F :
STA 10­STA 29
4 HF: BUZZER :
STA 30­STA 39, STA 0­STA 9
OFF
1 2 3 4
DIAL TO N E
BUZZER: STA 10­STA 29
STA 30­STA 39, STA 0­STA 9
ON
ICM KEYS
POW ER SUPPLY
ICM KEYS
ICM KEYS (NO TE 1)
PAGE C O NTRO L
BUZZERS
OR
SPEAKERS
AUDIBLE SIG N AL
HF OUT
POW ER SUPPLY
T R LB L IN H PC S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 S24 S25 S26 S27 S28 S29 S30 S31 S32 S33 S34 S35 S36 S37 S38 S39 S0 S5 S6 S7 S8 S9 S1 IN S2 IN SPK O SPK C AG AB BG BB
ABC DEF
W/BL BL/W W/O O/W W/GR GR/W W/BR BR/W W/S S/W R/BL BL/R R/O O/R R/G G/R R/BR BR/R R/S S/R BK/BL BL/BK BK/O O/BK BK/G G/BK BK/BR BR/BK BK/S S/BK Y/BL BL/Y Y/O O/Y Y/G G/Y Y/BR BR/Y Y/S S/Y V/BL BL/V V/O O/V V/G G/V V/BR BR/V V/S S/V
R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R20 R21 R22 R23 R24 R25 R26 R27 R28 R29 R30 R31 R32 R33 R34 R35 R36 R37 R38 R39 R0 R5 R6 R7 R8 R9
BUZZER
OR
SPEAKER
RETURN
CABLE FROM
CONTROL UNIT SPLIT BLOCK
66B350
FIG URE 1: CO NNECTING BLO CK ARRANG EM ENT V-136RTHF
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POW ER SUPPLY
LG
LB
AG
-2 4 AB
BG
TELEPH O N E
SETS
T R LG L A
Note 1
NOTE 1: C o n n e c t IC M " A " L e a d fro m each telephone to a 10K resistor.
10K 1/4W 5%
IC M "A " LEADS
INHIBIT (W /G R )
C onnect other end of resistors to V -136R TH F inhibit lead.
STRAP
M U LT IPLE TO ALL PHO NES
W/BL BL/W W/O O/W W/GR GR/W W/BR BR/W W/S S/W R/BL BL/R R/O O/R R/G G/R R/BR BR/R R/S S/R BK/BL BL/BK BK/O O/BK BK/G G/BK BK/BR BR/BK BK/S S/BK Y/BL BL/Y Y/O O/Y Y/G G/Y Y/BR BR/Y Y/S S/Y V/BL BL/V V/O O/V V/G G/V V/BR BR/V V/S S/V
T R LB L IN H PC S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 S24 S25 S26 S27 S28 S29 S30 S31 S32 S33 S34 S35 S36 S37 S38 S39 S0 S5 S6 S7 S8 S9 S 1 IN S 2 IN SPK O SPK C AG AB BG BB
66B350
SPLIT BLOCK
A
BC D
SPKR AT
EACH
STATIO N
BRID G E
STRAP
E
F
R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R20 R21 R22 R23 R24 R25 R26 R27 R28 R29 R30 R31 R32 R33 R34 R35 R36 R37 R38 R39 R0 R5 R6
STRAP
R7 R8 R9
-2 4 BB
CABLE FROM
CONTROL UNIT
F IG U R E 2 : C O N N E C T IO N S F O R 3 6 Z O N E H A N D S F R E E T A L K B A C K
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POW ER SUPPLY
LG
LB
AG
-2 4 AB
BG
TELEPH O N E
SETS
T R LG L A
N o te 1
NOTE 1: C onnect IC M "A" Lead from each telephone to a 10K resistor.
10K 1/4W 5%
IC M "A " LEA D S
C onnect other end of resistors to V -136R TH F inhibit lead.
AUDIBLE GROUND
AUDIBLE SUPPLY
M U LTIP LE TO ALL PHO N ES
IN H IB IT (W /G R )
STRAP
W/BL BL/W W/O O/W W/GR GR/W W/BR BR/W W/S S/W R/BL BL/R R/O O/R R/G G/R R/BR BR/R R/S S/R BK/BL BL/BK BK/O O/BK BK/G G/BK BK/BR BR/BK BK/S S/BK Y/BL BL/Y Y/O O/Y Y/G G/Y Y/BR BR/Y Y/S S/Y V/BL BL/V V/O O/V V/G G/V V/BR BR/V V/S S/V
T R LB L IN H PC S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 S24 S25 S26 S27 S28 S29 S30 S31 S32 S33 S34 S35 S36 S37 S38 S39 S0 S5 S6 S7 S8 S9 S 1 IN S 2 IN SPK O SPK C AG AB BG BB
66B350
SPLIT BLOCK
A
BC DE
B
B
STRAP
STRAP
BRIDG E
BRIDG E
F
R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R20 R21 R22 R23 R24 R25 R26 R27 R28 R29 R30 R31 R32 R33 R34 R35 R36 R37 R38 R39 R0 R5 R6
STRAP
R7 R8 R9
-2 4 BB
CABLE FROM
CONTROL UNIT
FIGURE 3: CONNECTIONS FOR 20 ZONE STATIONS OF BELL/ BUZZER AND 16 STATIO NS O F HANDSFREE TALKBACK
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