Vaillant electronicVED E ../7 INT II Series, VED E 18/7 INT II, VED E 21/7 INT II, VED E 24/7 INT II, VED E 27/7 INT II Installation Instructions Manual

Installation instructions
electronicVED
VED E ../7 INT II
EXP (ar)
Publisher/manufacturer Vaillant GmbH
Berghauser Str. 40 D-42859 Remscheid Tel. +49 21 91 18‑0 Fax +49 21 91 18‑2810 info@vaillant.de www.vaillant.de
Contents
2 Installation instructions electronicVED 0020264435_00
Contents
1 Safety .................................................................... 3
1.1 Action-related warnings ......................................... 3
1.2 Intended use.......................................................... 3
1.3 General safety information .................................... 3
1.4 Regulations (directives, laws, standards).............. 4
2 Notes on the documentation .............................. 5
2.1 Observing other applicable documents ................. 5
2.2 Storing documents................................................. 5
2.3 Validity of the instructions...................................... 5
3 Product description............................................. 5
3.1 Overview................................................................ 5
3.2 Function................................................................. 5
3.3 Information on the data plate................................. 5
3.4 CE label ................................................................. 5
4 Set-up.................................................................... 6
4.1 Checking the scope of delivery.............................. 6
4.2 Selecting an installation location ........................... 6
4.3 Installation clearances ........................................... 6
4.4 Installing the product on the wall ........................... 6
5 Installation............................................................ 8
5.1 Connecting the hot and cold water ........................ 8
5.2 Connecting the product to the electricity supply .... 9
6 Start-up ............................................................... 10
6.1 Removing air pockets from the product............... 10
6.2 Fitting the product casing..................................... 10
6.3 Checking the system's functionality..................... 11
6.4 Activating the scald protection function ............... 11
7 Handing over to the operator ........................... 11
8 Recycling and disposal..................................... 11
9 Troubleshooting ................................................ 11
9.1 Detecting and rectifying faults ............................. 11
9.2 Procuring spare parts .......................................... 12
10 Inspection and maintenance ............................ 12
11 Decommissioning.............................................. 12
11.1 Temporarily decommissioning the product.......... 12
11.2 Permanently decommissioning the product......... 12
12 Customer service............................................... 12
13 Technical data.................................................... 13
Safety 1
0020264435_00 electronicVED Installation instructions 3
1 Safety
1.1 Action-related warnings
Classification of action-related warnings
The action-related warnings are classified in accordance with the severity of the possible danger using the following warning signs and signal words:
Warning symbols and signal words
Danger!
Imminent danger to life or risk of severe personal injury
Danger!
Risk of death from electric shock
Warning.
Risk of minor personal injury
Caution.
Risk of material or environmental damage
1.2 Intended use
There is a risk of injury or death to the user or others, or of damage to the product and other property in the event of improper use or use for which it is not intended.
Vaillant electronicVED electric instantan­eous water heaters must only be used to heat up drinking water.
Vaillant electronicVED electric instantan­eous water heaters are suitable for use only in an enclosed, frost-free room in a domestic environment.
Vaillant electronicVED electric instantan­eous water heaters are not suitable for opera­tion in secondary circulation lines.
Intended use includes the following: – observance of accompanying operating,
installation and servicing instructions for the product and any other system compon­ents
– installing and fitting the product in accord-
ance with the product and system approval
– compliance with all inspection and main-
tenance conditions listed in the instruc­tions.
Intended use also covers installation in ac­cordance with the IP code.
Any other use that is not specified in these instructions, or use beyond that specified in this document shall be considered improper use. Any direct commercial or industrial use is also deemed to be improper.
Caution.
Improper use of any kind is prohibited.
1.3 General safety information
1.3.1 Risk caused by inadequate qualifications
The following work must only be carried out by competent persons who are sufficiently qualified to do so:
Set-upDismantlingInstallationStart-upInspection and maintenanceRepairDecommissioning
Observe all instructions that are included
with the product.
Proceed in accordance with current tech-
nology.
Observe all applicable directives, stand-
ards, laws and other regulations.
1.3.2 Risk of material damage caused by frost
Do not install the product in rooms prone
to frost.
1.3.3 Risk of death from electric shock
There is a risk of death from electric shock if you touch live components.
Before commencing work on the product: Disconnect the product from the power
supply by switching off all power supplies at all poles (electrical partition with a con­tact gap of at least 3 mm, e.g. fuse or cir­cuit breaker).
Secure against being switched back on
again.
Check that there is no voltage.
1 Safety
4 Installation instructions electronicVED 0020264435_00
1.3.4 Risk of death from electric shock from live lines and connections
The drinking water that is used must demon­strate a specific resistance of 900 Ω at 15 °C. Otherwise, the product must not be used.
Before installing the unit, ask your water
company to inform you about the water resistance and conductivity.
1.3.5 Risk of being scalded by hot water
The outlet temperatures at the draw-off points can be up to approx. 60 °C.
When using the product, ensure that you
do not scald yourself.
If you want to be protected from scald-
ing, set the maximum temperature of the product to 43 °C.
1.3.6 Risk of being scalded by hot water
If a solar thermal energy system is connected upstream, hot water temperatures of over 43 °C could be generated even if the scald protection function is set.
If a solar thermal energy system is connected upstream of the product, the inlet temperat­ure must be limited by including precaution­ary features in the design (e.g. a mixer valve).
Install a mixer valve to limit the inlet tem-
perature to 25 °C.
1.3.7 Risk of being burned or scalded by hot components
Only carry out work on these components
once they have cooled down.
1.3.8 Risk of material damage caused by using an unsuitable tool
Use the correct tool to tighten or loosen
threaded connections.
1.4 Regulations (directives, laws, standards)
Observe the national regulations, stand-
ards, guidelines and laws.
Notes on the documentation 2
0020264435_00 electronicVED Installation instructions 5
2 Notes on the documentation
2.1 Observing other applicable documents
You must observe all the operating and installation in-
structions included with the system components.
2.2 Storing documents
Pass these instructions and all other applicable docu-
ments on to the system operator.
2.3 Validity of the instructions
These instructions apply only to:
Product article number
VED E 18/7 INT II
0010023714
VED E 21/7 INT II
0010023715
VED E 24/7 INT II
0010023716
VED E 27/7 INT II
0010023717
3 Product description
3.1 Overview
10
9
11
12
13
8
7
6
5
4
3
2
1
1 Mains connection ter-
minal
2 Top cable duct
3 Adjustment spindle
4 Safety switch
5 Electronics
6 Temperature selector
(infinitely variable)
7 Optional space under-
neath for the mains connection terminal
8 Filter
9 Cold water connection
10 Bottom cable duct
11 Hot water connection
12 Safety overheat cut-off
device
13 Heating block
3.2 Function
The product heats up drinking water via a bare wire in the heating block using the flow-through principle.
The drinking water can be drawn from several draw-off points.
The electronics measure the temperature of the water in the cold water supply and the water volume flow. The electrical performance that is required to heat the water to the required hot water temperature is calculated using these two values. The temperature can be set to any value between 30 °C and 60 °C on the product's temperature selector.
The hot water temperature depends on:
Water inlet temperatureWater outlet volumePerformance category of the unit
If the set hot water temperature is not reached, reduce the water volume.
3.3 Information on the data plate
Symbol Meaning
The VDE GS mark confirms that the unit complies with standards and has been tested for safety.
Symbol confirming conformity with the electromagnetic com­patibility standard
Read all of the instructions.
Barcode with serial number, The 7th to 16th digits of the
serial number form the article number
3.4 CE label
The CE label shows that the products comply with the basic requirements of the applicable directives as stated on the identification plate.
The declaration of conformity can be viewed at the manufac­turer's site.
4 Set-up
6 Installation instructions electronicVED 0020264435_00
4 Set-up
4.1 Checking the scope of delivery
Check that the scope of delivery is complete.
Quantity Description
1
electronicVED electric instantaneous water heater
1
Operating instructions and installation in­structions
1
Bag containing fixing material (2 bolts, 2 rawl plugs, 3 seals, 1 special fixing screw)
1 R 1/2 cold water connection piece with a
cold water stop valve 1 R 1/2 hot water connection piece
2 Double nipple
1 Installation plate
1 Installation template
4.2 Selecting an installation location
Install the product as close as possible to the draw-off
points that are used most frequently.
Note
The product may also be installed above baths or in a shower area.
4.3 Installation clearances
_
+
D
C
E
A
C
B
B
A At least 50 mm
B At least 50 mm
C At least 120 mm
D At least 130 mm
E Maximum 22 mm
The bottom section of the product (D) must be level with the product's bearing area on the wall;.
4.4 Installing the product on the wall
4.4.1 Product and connection dimensions
_
+
240
100
7050
277
481
322
5
16
19
100
7
35 35
1
2
3
4
5
6
1 Top cable duct
2 Central attachment
3 Temperature selector
4 R 1/2 hot water connec-
tion
5 R 1/2 cold water con-
nection
6 Bottom cable duct
7 R 1/2 outside thread
390
277
8585
1
23
1
1 Installation plate
2 Cold water connection
3 Hot water connection
Set-up 4
0020264435_00 electronicVED Installation instructions 7
4.4.2 Removing the product casing
X9
4
2
3 51
1. Grip the two straps (1) on the panel (2).
2. Splay the two straps (pull them away from the product).
3. Remove the panel (2).
4. Undo the two screws (3).
5. Fold up the cover (4).
6. Pull the temperature selector plug from the electronics (slot X9) in the product (5).
7. Remove the cover (4) from the product.
4.4.3 Installing the product
390
277
8585
1
2
2
1
1. Hold the installation template against the wall and mark the fixing points.
– Product alignment: Vertically on the wall
Note
When replacing a product, you can use the drill holes from the previous installation provided these are compatible with the additional holes in the installation plate.
2. Use rawl plugs and screws to secure the installation plate (1) to the fixing points (2).
Danger! Risk of electric shock caused by penetrat-
ing water
The cable duct prevents water from pen­etrating along the mains connection cable and into the product. If the cable duct is com­pletely cut away, water can very easily penet­rate and damage the product and may cause a potentially lethal electric shock.
Never cut off the cable duct completely.Cut the end of the cable duct in such a
way that the sleeve tightly surrounds the mains connection cable.
3. Fold the cable duct up or down depending on the loca­tion of the mains connection cable.
4. Feed the cable through the cable duct and into the pro­duct's interior.
5 Installation
8 Installation instructions electronicVED 0020264435_00
1
2
4
3
5. Fit the product (2) to the retaining screw (1) on the in­stallation plate.
6. Use the adjustment spindle (4) to adjust the product.
7. Use the fixing screw (3) to secure the product.
5 Installation
Flush the cold water pipes thoroughly before installation.
5.1 Connecting the hot and cold water
Caution. Possible damage caused by unsuitable
plastic pipes.
Damage may be caused by unsuitable plastic pipes.
Use only plastic pipes that are permitted
for normal operation at 65 °C.
Use only plastic pipes that can withstand
at least one hour at a maximum temperat­ure of 95 °C and a maximum pressure of 1 MPa (10 bar) (check the manufacturer's specifications).
When using plastic pipes, ensure that they
conform with DIN 16893 and DIN 16892 (check the manufacturer's specifications).
1. Note the water connections for the installation: – An expansion relief valve on the cold water pipe is
not required.
– All cold and hot water pipes can be made of steel,
copper or plastic.
1
2. To simplify installing the water connection, the bottom section of product frame can be folded up (1).
Do not remove the folding frame.
1
2
3
4
7
6
3
5
Caution. Risk of damage caused by leaks.
Mechanical tension on supply lines may cause leaks and damage to the product.
Avoid mechanical tension on supply lines.
3. Put hemp on the two double nipples (2) and (6) and use the connections to screw the double nipples to the wall (1) and (7).
4. Insert the seals (3) in the cap nuts of the cold (4) and hot water connections (5).
5. Screw the cold water connection piece (4) to the cold water connection double nipple (2) in the wall (1).
6. Screw the hot water connection piece (5) to the hot water connection double nipple (6) in the wall (7).
7. Insert a seal into the cap nut of the unit-side hot water connection.
Installation 5
0020264435_00 electronicVED Installation instructions 9
Caution. Risk of damage due to pipes being
blocked by foreign bodies in the water
A water filter that stops foreign bodies en­tering the product must be fitted to the cold water flow. The product must not be used without a water filter. A water filter has been installed inside the product's cold water pipe at the factory.
During installation, check that the water
filter is present.
8. After installing the water connection, fold the lower sec­tion of the product frame back until it engages.
5.2 Connecting the product to the electricity
supply
1. Note the specifications on the identification plate when carrying out the electrical installation.
2. Note: – The product must be installed using a permanent
connection.
– The permanent connection must be equipped with
a customer-supplied partition that has a contact opening of at least 3 mm on all lines (e.g. via a line protection switch).
– The product must be connected to the protective
conductor.
– The product is delivered pre-assembled. When car-
rying out the electrical installation, only the electricity supply line needs to be fed into the product through one of the two cable ducts and connected.
– The electrical connection must be secured to the up-
per section of the product at the factory. If required, the connection can be routed in the lower section. The electrical supply line is then guided through the lower cable duct.
5.2.1 Carrying out the top electrical connection
4
3
2
1
1. Guide the electrical supply line through the upper cable duct (2).
2. Connect the individual conductors to L1, L2, and L3 on the mains connection terminal (1).
3. Connect the protective conductor (4) (3).
5.2.2 Carrying out the bottom electrical
connection
3
2
5
4
6
1
1. Guide the electrical supply line through the lower cable duct (3).
2. Unscrew the mains connection terminal (1).
3. Route the mains connection terminal (6), including the internal cable, to the lower position (2) in the product.
4. Screw the mains connection terminal to the lower posi­tion (2).
5. Check whether the cables for the mains connection terminal are routed correctly.
6. Connect the individual conductors to L1, L2, and L3 on the mains connection terminal (1).
7. Connect the protective conductor (5) (4).
6 Start-up
10 Installation instructions electronicVED 0020264435_00
5.2.3 Installing an optional load-shedding relay
If required, a load-shedding relay that conforms with current standards can be connected to the product. The role of the relay is to switch off other power consumers while hot water is being drawn off via the product so that the house installa­tion is not overloaded. The load-shedding relay must fulfil the following criteria:
Pull-in current < 15 AContinuous current > 50 A
Install the load-shedding relay in the L2 outer conductor.If the product is a replacement product, also replace the
load-shedding relay.
6 Start-up
6.1 Removing air pockets from the product
Caution. Risk of damage from heating wire dry fire
If the air pockets have not been removed from the product before it is started up, there is a risk of heating wire dry fire and damage to the product.
Disconnect all supply lines from the power
supply.
Secure the product against being uninten-
tionally switched back on again.
Check that there is no voltage in the sup-
ply lines and connections.
Check that the product is de-energised.
1. Open the cold water stop valve in the cold water pipe.
2. Open the hot water stop valve for at least one minute.
3. Close and open the hot water draw-off valve several times.
Note
In normal operating mode, the product will not need to be purged again.
1
4. Press the safety switch (1).
6.2 Fitting the product casing
X9
2
1
3
4
If the cable for the temperature selector is not plugged into the electronics, the electronics cannot regulate the power. The outlet temperature is 30 °C.
Plug the cable (4) for the temperature selector into
slot X9 in the electronics.
Put the product casing (1) on.Tighten the two screws (3).Grip the panel (2) using the two straps.Splay the two straps (slightly pull the panel apart).Put the panel (2) on.Close the hot water draw-off valve.Connect the product to the power mains (switch on the
fuse).
Handing over to the operator 7
0020264435_00 electronicVED Installation instructions 11
6.3 Checking the system's functionality
_
+
1. Connect the product to the power mains (switch on the fuse).
2. Check the product's power while water is running at a draw-off point.
3. Turn the temperature selector from hot (left-hand stop = approx. 30 °C) to hot (right-hand stop = approx. 60 °C).
6.4 Activating the scald protection function
1. Disconnect the product from the power supply.
2. Remove the product casing (Page 7).
_
+
3. Turn the temperature selector as far as it will go in an anti-clockwise direction.
1
4. Move the red lever (1) at the back of the product casing.
This activates the scald protection function and en-
sures that the outlet temperature does not exceed 43 °C.
5. Refit the product casing (Page 10).
6. Connect the product to the power mains (switch on the fuse).
7 Handing over to the operator
1. Provide the operator with all relevant instructions and unit documentation for safe-keeping.
2. Go through the operating instructions with the operator .
3. Answer any questions they may have.
4. Draw special attention to the safety instructions which the operator must follow.
5. Inform the operator that there is a risk of scalding when the hot water temperature exceeds 43 °C.
6. Inform the operator that they must not attempt to repair the product under any circumstances.
7. Inform the operator that they must not remove the product casing.
8. Inform the operator of the necessity to ensure that the system is regularly inspected/maintained and that this must only be carried out by a competent person (in­spection/maintenance contract).
8 Recycling and disposal
Disposing of the packaging
Dispose of the packaging correctly.Observe all relevant regulations.
9 Troubleshooting
9.1 Detecting and rectifying faults
Fault Possible cause Troubleshooting
Product discon­nected from the power supply
Building's fuse has been tripped
Replace the elec­tronics system.
The safety switch in the product has been triggered
Replace the elec­tronics system.
No hot water; the water remains cold
Product is discon­nected from the power supply
Check L1, L2 and L3 against PE (230 V) and L1, L2 and L3 (400 V).
If there is no voltage, proceed as described under the fault "Product disconnected from the power supply".
The measured value on the heating block (connection 1 against connec­tion 4) is greater than 200 Ω
Replace the heat­ing block.
No relay clicking on the electronics when the draw-off starts
Replace the im­peller.
Other cause Replace the elec-
tronics system.
The water does not become hot enough
The set target tem­perature or volume flow are not set cor­rectly
Set the target temperature to approx. 40 °C and the volume flow to approx. 5 l/min.
10 Inspection and maintenance
12 Installation instructions electronicVED 0020264435_00
Fault Possible cause Troubleshooting
The water does not become hot enough
The measured value on the heating block (connection 1 against connec­tion 4) is greater than 200 Ω
Replace the heat­ing block.
The relay only clicks on the electronics when there is more than 4 l/min
Replace the im­peller.
Other cause Replace the elec-
tronics system.
9.2 Procuring spare parts
The original components of the product were also certified by the manufacturer as part of the declaration of conformity. If you use other, non-certified or unauthorised parts during maintenance or repair work, this may void the conformity of the product and it will therefore no longer comply with the applicable standards.
We strongly recommend that you use original spare parts from the manufacturer as this guarantees fault-free and safe operation of the product. To receive information about the available original spare parts, contact the contact address provided on the reverse of these instructions.
If you require spare parts for maintenance or repair
work, use only the spare parts that are permitted for the product.
10 Inspection and maintenance
Carry out a function check and visual inspection of the
product every three years.
If the water is extremely calciferous, you must de-scale
the product more frequently.
If the water has a large volume of suspended matter, the wa­ter filter in the cold water flow must be replaced more fre­quently. At the same time, the water filter has a sealing func­tion.
Caution. Risk of damage caused by leaks
After changing the water filter in the cold wa­ter flow, leaks may occur due to the new filter being installed incorrectly.
When installing a new water filter in the
cold water flow, make sure that the filter is correctly positioned in the pipe and that the connection is sealed.
Replace the water filter in the cold water flow.Check for deposits in the hot water pipe between the
heating block and the hot water connection.
When re-assembling the product, insert a new flat seal
into the hot water connection.
Check whether it is necessary to de-scale the product.De-scale the product as required.
If the product needs to be completely de-scaled, attach a
de-scaling pump between the cold and hot water connec­tion.
After de-scaling the product, flush it thoroughly with wa-
ter.
After de-scaling, remove any air pockets from the product
(Page 10).
11 Decommissioning
11.1 Temporarily decommissioning the product
1. Disconnect the product from the power supply.
2. Close the cold water stop valve.
11.2 Permanently decommissioning the product
1. Disconnect the product from the power supply.
2. Close the cold water stop valve.
3. Loosen the cold water and hot water connections.
4. Capture the residual water (up to 0.4 litres) that is left inside the product using a suitable vessel.
5. Remove the product.
12 Customer service
تجد بيانات الاتصال بخدمة العملاء الخاصة بنا من خلال العنوان الموضح بأسفل الصفحة الخلفية أو على موقع الإنترنت www.vaillant.com.
Technical data 13
0020264435_00 electronicVED Installation instructions 13
13 Technical data
Unit E 18/7 INT II E 21/7 INT II E 24/7 INT II E 27/7 INT II
For supplying
One or more draw-off points
1)
Design Product for wall-mounting
Equipment Bare wire heating coil
Capacity l 0.4
Width Height Depth
mm mm mm
240 481
100 Weight (filled) kg 4.4
Performance characteristics Electronically regulated output
Water inlet temperature °C 1 ... 25
Minimum start-up flow l/min 3
Switch-off water volume l/min 2.5
Minimum start-up pressure MPa (bar) > 0.015 (> 0.15)
Max. water flow rate l/min 7 9
Rated overpressure MPa (bar) 1 (10)
Rated power kW 18 21 24 27
Minimum water resistance at 15 °C Ω•cm 900
Measuring voltage 3/PE ~ 400 V; 50 Hz
Safety Complies with international safety regulations; radio-shielded;
does not affect the mains supply
IP rating IP 25 = Sprayed-water protection
1)
Closed product (pressurised)
0020264435_00 22.09.2017
Supplier
Vaillant Group International GmbH
Berghauser Strasse 40 42859 Remscheid Tel. +49 21 91 18‑0 www.vaillant.info
© These instructions, or parts thereof, are protected by copyright and may be reproduced or distributed only with the manufacturer's written consent.
We reserve the right to make technical changes.
0020264435_00
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