VAC V200 Series, V200FF, V200EX, V200 Installation, Operation And Maintenance Manual

V200 POSITIONER

www.vacaccessories.com/v200

Valve Accessories & Controls

V200 EXTERNAL OPTION

Installation,
Operation and
Maintenance
Instruction

1 V200 External options IOM r2

V200 POSITIONER

www.vacaccessories.com/v200

CONTENTS

1 INTRODUCTION ................................................................................. 4

1.1 Air quality recommendations.................................................. 4

1.2 Safety Instructions ................................................................ 4

2 INST ALLA TION .................................................................................. 5

2.1 Installing external IP converter on V200P .............................. 5

2.2 Installing external IP converter on V200E .............................. 6

2.3 Main supply filter for IP con verter .......................................... 7

3 SP ARE PARTS.................................................................................. 8

3.1 Exploded drawing external options ......................................... 8

3.2 Spare parts list external options ............................................ 9

4 SPECIFICATIONS ............................................................................. 10

4.1 Specifications external options .............................................. 10

5 DIMENSIONS .................................................................................... 11

7.1 V200 E 0-10V ........................................................................ 11

7.2 V200 EX and V200 EX-GA .................................................... 12

7.3 V200 FF................................................................................. 13

3 V200 External options IOM r2

V200 POSITIONER

www.vacaccessories.com/v200

1 INTRODUCTION

1.1 Air quality recommendations

Poor air quality is one of the main causes of
premature functional problems with pneumatic
and electropneumatic equipment. The pilot
valve and IP converter are precision instru­ments, and are therefore the most sensitive
parts of the positioner.

a) W ater in the supply air is a natural occur­rence. This happens when air is compressed.
The compression heats the air and the natural
degree of water in the air can remain as mois­ture. When the air cools in pipes etc.
the moisture condenses and becomes liquid
water . Large quantities can build and some­times flood small water separators. This ex­cess water will eventually reach the control
valve and positioner. This can cause corrosion
damage to the IP conv erter, causing the
unit to malfunction.

We strongly recommend the use of water
separators with adequate capacity. Coalesing
filters from a reputable manufacturer is an
inexpensive way to help prevent unit malfunc­tions or failures, and add life to the product.
These filters remove particles and moisture
from air lines.

b) Oil in the supply air usually is from the main
compressor. Oil can clog the small nozzles and
disturb the flapper in the IP converter. It can
also cause the spool to “drag” within the pilot
valv e . The result is poor control or in the worst
case, failure.

To ensure normal operational safety with VAC
positioner products, we recommend that a
water separator and a <80 micrometer filter are
mounted as close to the product as possible.
If large amounts of oil are present an oil sepa­rator should be installed as well.

To further increase operational safety, w e
recommend that the working air is clean, dry
and free of moisture, water , oil, particles and
other contaminants, in accordance with the ISA
Standard ISA S7.3-81.

1.2 Safety Instructions

CA UTION: Beware of moving parts
when positioner is operated!

CA UTION: Be ware of parts with
live voltage!

A voltage, which is normally not
dangerous, is supplied to the
positioner.
Avoid touching live parts and bare
wires as well as short circuiting live
parts and the housing.

CA UTION: Do not dismantle a
pressurized positioner!

Dismantling a pressurized positioner
will result in uncontrolled pressure
release. Always isolate the relevant
part of the pipeline. Release the pres­sure from the positioner and the pip­ing. Failure to do this may result in
damage or personal injury.

c) Particles in the air usually occur because of
corrosion. Dirt and particles can block the
small nozzles of the IP converter.
They can also cause the pilot valve to mal­function. The unit may completely fail.

V200 External options IOM r24

CAUTION: Do not exceed the
positioner performance limitations!

Exceeding the limitations marked on
the positioner may cause damage to
the positioner , actuator and v alv e.
Damage or personal injury may result.

V200 POSITIONER

www.vacaccessories.com/v200

2 INSTALLATION

2.1 Installing external IP converter on V200P

NOTE! This instruction is for use when
converting from V200P to V200EX, V200FF or
other external IP converter .
When converting from V200E please follow the
instruction in section 2.2.

1. Loosen the two screws(1) and remove the
plate(2).

2. Make sure there are three O-rings(3) in the
positioner housing.

1

2

3. Install the IP converter(4) and tighten the
screws(5).

4. Install the 1/4” plug(6) in the port marked I.

5

4

1

2

3

6

5 V200 External options IOM r2

V200 POSITIONER

www.vacaccessories.com/v200

2.2 Installing external IP converter on V200E
(which has the internal IP inside the unit).

1. Loosen the two screws(1) that secure the internal
IP converter(2) and remove the internal IP.

2. Make sure the two O-rings(3) are still in the
positioner housing.

3. Install the pneumatic sealing plate(4) and tighten
the screws.

4. Check that the 1/4”plug(5) is installed in the port
marked I.

5. Continue with the instruction 2.1 (page 5)

1

2

5

4

3

V200 External options IOM r26

V200 POSITIONER

www.vacaccessories.com/v200

2.3 Main supply filter for IP converter

Changing the filter

1. Turn off or disconnect the main air supply.
Should air supply not be disconnected or

turned off, the pressure may cause the
filter cover to eject from the unit.

2. Loosen the screw(1) and remove filter
cover(2)

3. Cautiously remove the filter (3) with a
sharp pointed object e.g. a pocket knife.

4. Press the new filter(3) into the housing.

2

1

5. Check the O-ring(4) and replace if
needed.

5. Install the filter cover(2) and tighten the
screw(1)

If the filter(3) shows traces of
oil or water, check the water/oil
separator in the supply line.

Oil and water can cause
functional problems in
the IP converter .

3

4

2

7 V200 External options IOM r2

V200 POSITIONER

www.vacaccessories.com/v200

3 SPARE PARTS

3.1 Exploded drawing external options

V200 External options IOM r28

V200 POSITIONER

www.vacaccessories.com/v200

3.2 Spare parts list external options

Item Description Material Part no Qt y

1 ...... External IP module 0-10V ............................................ 93016 .............. 1

1..... IP 0-10V ....................................................................... 400119 ............ 1

2..... Mounting Kit external IP 0-10V ...................................91011 .............. 1

...... - Screw ISO 1207 M5x18 ...... Stainless Steel .............1207051818 .... 1

...... - Screw ISO 1207 M5x18 ...... Stainless Steel .............1207051818 .... 1

...... - Mylar Washer ...................... Plastic <PA> ................. 90048 .............. 2

...... - Screw #8-32 UNC 2B x 0,5 . Stainless Steel .............83 2UNC13 ....... 3

...... - Rubber Gasket CA900X...... Nitrile Rubber ................90094 .............. 1

...... - Mounting Plate CA900X ...... Aluminum, painted ........ 90078 .............. 1

2 ...... External IP Module EX ................................................. 93017 .............. 1

1..... IP EX ........................................................................... 400117 ............ 1

2..... Mounting Kit external IP EX........................................91012 .............. 1

...... - Screw ISO 1207 M5x18 ...... Stainless Steel .............1207051818 .... 1

...... - Screw ISO 1207 M5x18 ...... Stainless Steel .............1207051818 .... 1

...... - Mylar Washer ...................... Plastic <PA> ................. 90048 .............. 2

...... - Screw NPT 1_4 ................... Stainless Steel.............90089 .............. 2

...... - O-ring Ø14x2 NBR70 .......... Nitrile Rubber................OR14x2NBR.... 4

...... - Mounting Plate CA950XP .... Aluminum, painted ........90079 .............. 1

3 ...... External IP Module Gas Approved ............................... 93026 .............. 1

1..... IP Gas Approved ........................................................400118 ............ 1

2..... Mounting Kit external IP Gas Approved......................91012 .............. 1

...... - Screw ISO 1207 M5x18 ...... Stainless Steel .............1207051818 .... 1

...... - Screw ISO 1207 M5x18 ...... Stainless Steel .............1207051818 .... 1

...... - Mylar washer ....................... Plastic <PA>.................90048.............. 2

...... - Screw NPT 1_4 ................... Stainless Steel.............90089 .............. 2

...... - O-ring Ø14x2 NBR70 .......... Nitrile Rubber................OR14x2NBR.... 4

...... - Mounting Plate CA950XP .... Aluminum, painted ........90079 .............. 1

4 ...... External IP Module Fail Freeze ....................................93019 .............. 1

1..... IP Fail Freeze ............................................................... 92070 .............. 1

2..... Mounting Kit external IP Fail Freeze ........................... 91014.............. 1

...... - Screw ISO 1207 M5x18 ...... Stainless Steel .............1207051818 .... 1

...... - Screw ISO 1207 M5x18 ...... Stainless Steel .............1207051818 .... 1

...... - Mylar Washer ...................... Plastic <PA> ................. 90048 .............. 2

...... - Screw ISO 4762 M4x40 ...... Stainless Steel .............1207064040 .... 2

...... - O-ring Ø3x2 NBR 70 ........... Nitrile Rubber................OR3x2NBR ...... 2

...... - Mounting plate WS 420FF ... Aluminum, painted ........ 90084 .............. 1

9 V200 External options IOM r2

V200 POSITIONER

www.vacaccessories.com/v200

4 SPECIFICATIONS

4.1 Specifications external options

Electropneumatic 0-10V Electropneumatic EX Electropneumatic Fail Freeze

V200 0-10V V200EX V200FF

Input Signal: 0-10VDC (Max:Ri 10K Ohm) 4-20mA (Max:Ri 250 Ohm) 4-20mA (Max:Ri 250 Ohm)

Supply Pressure: <100 PSI (<1MPa) 21.8-100 PSI (0.15-1MPa) 21.8-145 PSI (0.15-1MPa)
Linearity error: <0.8% f.s <0.8% f.s <1.2% f.s
Hysteresis: <0.5% f.s <0.5% f.s <0.9% f.s
Repeatability: <0.4% f. s <0.4% f. s <0.8% f. s

Temperature range: -40° to +160 F -40° to +158 F* -20° to +158 F

-40° to +71C -40° to +70°C* -28° to +70°C
*Temp.range depending on certification

Pressure gain:
@87 PSI (600kPa) 300:1 300:1 300:1

Bleed Rate: SCFM (SLPM) SCFM (SLPM) SCFM (SLPM)
@87PSI (600kPa) 0.38 (11.9) 0.42 (11.9) 0.36 (10.2)

Air Delivery SCFM (SLPM) SCFM (SLPM) SCFM (SLPM)
@87 PSI (600kPa) 28.3 (800) 28.3 (800) 28.3 (800)

Air connections: 1/4” NPT (optional G threads) 1/4” NPT (optional G threads) 1/4” NPT (optional G threads)
Gauges: 1/8” NPT (optional G threads) 1/8” NPT (optional G threads) 1/8” NPT (optional G threads)
Cable entry: 1/2” NPT (optional M20x1.5) 1/2” NPT (optional M20x1.5) 1/2” NPT (optional M20x1.5)

Ingress & corrosion
protection: NEMA 4X and IP66 NEMA 4X and IP66 NEMA 4X and IP66
Standard coating: Polyester Polyester Polyester
Weight: 3.9 lbs (1.76kg) 5.3 lbs (2.40g) 5.4 lbs (2.45kg)
Weight with gauges: 4.3 lbs (1.94kg) 5.7 lbs (2.58kg) 5.8 lbs (2.63kg)

Valve types Normal Gain High Gain Super High Gain

Pressure Gain: @ 29 PSI (0.2MPa) P output / Pinput 100 270 370

@ 87 PSI (0.6MPa) Poutput / Pinput 300 800 1100
@ 145 PSI (1.0MPa) Poutput / Pinput 500 1330 1830

Pressure Gain: Any %Poutput / %Pinput 20 52 72
Acc. to ISA S75.13

Air Delivery: @ 29 PSI (0.2MPa) SCFM/(SLPM) 9.4 / (270) 10.6 / (300) 10.6 (300)

@ 87 PSI (0.6MPa) SCFM/(SLPM) 28.3 / (800) 31.8/ (900) 31.8 (900)
@ 145 PSI (1.0MPa) SCFM/(SLPM) 47.1 / (1330) 53.0 / (1500) 53.0 (1500)

Bleed Rate: @ 29 PSI (0.2MPa) SCFM/(SLPM) 0.12 / (3.4) 0.18 / (5.0) 0.24 (6.7)

@ 87 PSI (0.6MPa) SCFM/(SLPM) 0.35 / (10.0) 0.53/ (15.0) 0.71 (20.0)
@ 145 PSI (1.0MPa) SCFM/(SLPM) 0.59 / (16.7) 0.88 / (25.0) 1.18 (33.3)

Options: Feedback Spring for 6-30 PSI (40-200kPa) input signal.

Gauges. Stability kit, feedback modules

V200 External options IOM r210

5 DIMENSIONS

5.1 V200E 0/10V

V200 POSITIONER

www.vacaccessories.com/v200

11 V200 External options IOM r2

5.2 V200EX and V200EX-GA

V200 POSITIONER

www.vacaccessories.com/v200

V200 External options IOM r212

5.3 V200FF

V200 POSITIONER

www.vacaccessories.com/v200

13 V200 External options IOM r2