V2 Calypso 400, Calypso 400-120V, Calypso 500-120V, Calypso 500 User Manual

ATTUATORE ELETTROMECCANICO IRREVERSIBILE PER CANCELLI A BATTENTE
IRREVERSIBLE ELECTROMECHANICAL ACTUATOR FOR SWING GATES
OPERATEUR ELECTROMECANIQUE IRREVERSIBLE POUR PORTAILS BATTANTS
OPERADOR ELECTROMECÁNICO IRREVERSIBLE PARA CANCELAS BATIENTES
ACTUADOR ELECTROMECÂNICO IRREVERSÍVEL PARA PORTÕES DE BATENTE
NICHT UMKEHRBARER ELEKTROMECHANISCHER ANTRIEB FÜR FLÜGELTORE
ELEKTROMECHANISCHE, ONOMKEERBARE LINEAIRE MOTOR VOOR HEKKEN MET VLEUGELS
I
GB
F
E
P
D
NL
CALYPSO
IL n. 186 EDIZ. 04/03/2010
V2 S.p.A.
Corso Principi di Piemonte, 65/67 12035 RACCONIGI (CN) ITALY tel. +39 01 72 81 24 11 - fax +39 01 72 84 050 info@v2home.com - www.v2home.com
7
IMPORTANT REMARKS
For any installation problem please contact our Customer Service at the number +39-0172.812411 operating Monday to Friday from 8:30 to 12:30 and from 14:00 to 18:00.
V2 has the right to modify the product without previous notice; it also declines any responsibility to damage or injury to people or things caused by improper use or wrong installation.
Please read this instruction manual very carefully
before installing and programming your control unit.
• This instruction manual is only for qualified technicians, who specialize in installations and automations.
• The contents of this instruction manual do not concern the end user.
• Every programming and/or every maintenance service should be done only by qualified technicians.
AUTOMATION MUST BE IMPLEMENTED IN COMPLIANCE WITH THE EUROPEAN REGULATIONS IN FORCE:
EN 60204-1 (Machinery safety electrical equipment of
machines, part 1: general rules)
EN 12445 (Safe use of automated locking devices, test
methods)
EN 12453 (Safe use of automated locking devices,
requirements)
• The installer must provide for a device (es. magnetotermical switch) ensuring the omnipolar sectioning of the equipment from the power supply. The standards require a separation of the contacts of at least 3 mm in each pole (EN 60335-1).
• The plastic case has an IP55 insulation; to connect flexible or rigid pipes, use pipefittings having the same insulation level.
• Installation requires mechanical and electrical skills, therefore it shall be carried out by qualified personnel only, who can issue the Compliance Certificate concerning the whole installation (Machine Directive 2006/42/CEE, Annex IIA).
• The automated vehicular gates shall comply with the following rules: EN 13241-1, EN 12453, EN 12445 as well as any local rule in force.
• Also the automation upstream electric system shall comply with the laws and rules in force and be carried out workmanlike.
• The door thrust force adjustment shall be measured by means of a proper tool and adjusted according to the max. limits, which EN 12453 allows.
• We recommend to make use of an emergency button, to be installed by the automation (connected to the control unit STOP input) so that the gate may be immediately stopped in case of danger.
• The appliance is not to be used by children or persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction.
• Children being supervised do not play with the appliance.
• For correct installation of the system, we recommend following the instructions issued by UNAC very carefully, which can be consulted at the following web site: www.v2home.com
EC DECLARATION OF INCORPORATION FOR PARTLY COMPLETED MACHINERY
(Directive 2006/42/EC, Annex II-B)
The manufacturer V2 S.p.A., headquarters in Corso Principi di Piemonte 65, 12035, Racconigi (CN), Italy
Under its sole responsibility hereby declares that:
the partly completed machinery model(s): CALYPSO400-230V, CALYPSO500-230V CALYPSO400-120V, CALYPSO500-120V
Identification number and year of manufacturing: typed on
nameplate
Description: electromechanical actuator for gates
- is intended to be installed on gates, to create a machine
according to the provisions of the Directive 2006/42/EC. The machinery must not be put into service until the final machinery into which it has to be incorporated has been declared in conformity with the provisions of the Directive 2006/42/EC (annex II-A).
- is compliant with the applicable essential safety requirements
of the following Directives: Machinery Directive 2006/42/EC (annex I, chapter 1) Low Voltage Directive 2006/95/EC. Electromagnetic Compatibility Directive 2004/108/EC.
The relevant technical documentation is available at the national authorities’ request after justifiable request to:
V2 S.p.A., Corso Principi di Piemonte 65, 12035, Racconigi (CN), Italy
The person empowered to draw up the declaration and to provide the technical documentation:
Cosimo De Falco
Legal representative of V2 S.p.A. Racconigi, 11th January 2010
ENGLISH
ENGLISH
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TECHNICAL DATA
Calypso400 Calypso500
Calypso
400-120V
Calypso
500-120V
Max. leaf lenght m 2,5 3 2,5 3
Max. leaf weight Kg 400 500 400 500
Power supply VAC - Hz 230 - 50 230 - 50 120 - 60 120 - 60
Idling current A 1 1 2 2
F
ull load current
A 1
,4
1
,4
2
,8
2
,8
Maximum Power W 300 300 300 300
Capacitor µF 8 8 25 25
Max travel mm 400 500 400 500
Operating speed m/s 0,016 0,016 0,018 0,018
Maximum thrust N 2600 2600 2600 2600
Working temperature °C -30 ÷ +60 -30 ÷ +60 -30 ÷ +60 -30 ÷ +60
Protection IP 44 44 44 44
Working cycle % 30 30 30 30
Motor weight Kg 6,5 6,8 6,5 6,8
Calypso400 Calypso500
A 819 944
B 762 887
C 1162 1387
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INSTALLATION LAYOUT
CALYPSO actuator
cable 4 x 1 mm
2
Blinker
cable 2 x 1,5 mm
2
Aerial
cable RG-58
Key or digital selector
cable 2 x 1 mm
2
Internal photocells
cable 4 x 1 mm2(RX) cable 2 x 1 mm2(TX)
External photocells
cable 4 x 1 mm2(RX) cable 2 x 1 mm2(TX)
Safety edge (EN 12978)
-
Control unit
cable 3 x 1,5 mm
2
PREPARATORY STEPS
The new series of actuadors CALYPSO, has been devised to serve gates up to 500 Kg with leaf up to 3 meters wide (look at the table technical data). Before proceeding with the installation, please make sure that your gate opens and closes freely, and that:
• Hinges and pins are in optimum condition and properly greased.
• No obstacles are within the moving area.
• There is no friction with the ground or between the leaves.
• Your gate shall be equipped with central and side stops, which are fundamental for the good system operation.
ENGLISH
10
INSTALLATION MEASURES
To carry out a proper installation of the operator parts as well as to ensure the best automation performance, the measurement levels shown in the following table shall be complied with. Change the gate structure to adapt it to one of the cases in the table, if necessary.
WARNING: In the case of leaf longer than 2 metres,
an electric lock must be fitted to ensure an efficent closig.
CALYPSO 400
γ
A [mm] B [mm] C [mm] F [mm]
90°
20 130 130 1010
40 150 140 1000
60 170 150 990
80 190 150 980
100 200 150 980
120 210 140 980
140 250 120 1010
100°
20 130 170 970
40 150 180 960
60 170 180 960
80 190 170 970
100 210 140 990
110°
20 130 190 950
40 150 180 960
50 160 170 970
CALYPSO 500
γ
A [mm] B [mm] C [mm] F [mm]
90°
20 130 170 1200
40 150 180 1190
60 170 180 1190
80 190 190 1180
100 210 190 1170
120 230 190 1170
140 250 180 1170
160 270 190 1170
180 290 170 1180
100°
20 130 160 1210
40 150 170 1200
60 170 170 1200
80 200 180 1190
100 210 170 1190
120 230 190 1170
140 250 180 1180
160 270 160 1200
170 280 160 1200
110°
20 130 170 1200
40 150 180 1190
60 170 180 1190
80 190 190 1180
100 210 200 1170
110 220 200 1170
ENGLISH
11
ACTUATOR FIXING
Choose measures referring to the table you can find in the previous page, mark them on the pillars and continue as follows:
• Fix the clamps to the pillar and to the gate soldering directly; if the material does not allow it, it is necessary to solder the clamps to plates to be fixed to the gate and the pillars by screws.
• Close the swing.
• Unlock the actuators.
• Position CALYPSO on the brackets and fix the pins no. 1 and no. 2 with seeger (see the picture).
• Open and close the swings repeatedly manually to verify the absence of frictions between gate and ground.
WARNING: in order to avoid damage to the actuator,
please adhere to the following conditions:
• The brackets must be installed at the same height.
• The maximum stroke of arm A should not exceed 456 mm for CALYPSO400 and 556 mm for CALYPSO500 (in case of gate completely closed).
• The minimum stroke of arm B must be more than 56 mm (in case of gate completely open).
ENGLISH
ENGLISH
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TO CONNECT CALYPSO WITH CONTROL UNIT
WARNING: always remember to connect the earth
according to current standards (EN 60335-1, EN 60204-1).
Avoid tension in the cable during open and close operations
.
EMERGENCY RELEASE
In case of a blackout, the gate can be operated directly from the motor. Insert the key supplied in the lock, perform 1/2 of a turn. To restore the automation, simply rotate the key in closed position and insert the provided plastic cover onto the lock.
YELLOW - GREEN GND
BLUE (230V mod.) WHITE (120V mod.)
COMMON
BLACK CLOSING
BROWN OPENING
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