V2 BINGO400, BINGO400 02, BINGO400 120V, BINGO500, BINGO500 02 User Manual

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ATTUATORE ELETTROMECCANICO IRREVERSIBILE PER CANCELLI A BATTENTE
IRREVERSIBLE ELECTROMECHANICAL ACTUATOR FOR SWING GATES
OPERATEUR ELECTROMECANIQUE IRREVERSIBLE POUR PORTAILS BATTANTS
OPERADOR ELECTROMECÁNICO IRREVERSIBLE PARA CANCELAS BATIENTES
ACTUADOR ELECTROMECÂNICO IRREVERSÍVEL PARA PORTÕES DE BATENTE
NICHT UMKEHRBARER ELEKTROMECHANISCHER ANTRIEB FÜR FLÜGELTORE
ELEKTROMECHANISCHE, ONOMKEERBARE LINEAIRE MOTOR VOOR HEKKEN MET VLEUGELS
I
GB
F
E
P
D
NL
Bingo
I
L n.131
EDIZ. 20/10/2009
V2 S.p.A.
Corso Principi di Piemonte, 65/67 12035 RACCONIGI (CN) ITALY tel. +39 01 72 81 24 11 - fax +39 01 72 84 050 info@v2home.com - www.v2home.com
ENGLISH
For any installation problem please contact our Customer Service at the number +39-0172.812411 operating Monday to Friday from 8:30 to 12:30 and from 14:00 to 18:00.
V2 has the right to modify the product without previous notice; it also declines any responsibility to damage or injury to people or things caused by improper use or wrong installation.
Please read this instruction manual very carefully
before installing and programming your control unit.
• This instruction manual is only for qualified technicians, who specialize in installations and automations.
• The contents of this instruction manual do not concern the end user.
• Every programming and/or every maintenance service should be done only by qualified technicians.
AUTOMATION MUST BE IMPLEMENTED IN COMPLIANCE WITH THE EUROPEAN REGULATIONS IN FORCE:
EN 60204-1 (Machinery safety electrical equipment of
machines, part 1: general rules)
EN 12445 (Safe use of automated locking devices, test
methods)
EN 12453 (Safe use of automated locking devices,
requirements)
• The installer must provide for a device (es. magnetotermical switch) ensuring the omnipolar sectioning of the equipment from the power supply. The standards require a separation of the contacts of at least 3 mm in each pole (EN 60335-1).
• The plastic case has an IP55 insulation; to connect flexible or rigid pipes, use pipefittings having the same insulation level.
• Installation requires mechanical and electrical skills, therefore it shall be carried out by qualified personnel only, who can issue the Compliance Certificate concerning the whole installation (Machine Directive 98/37/EEC, Annex IIA).
• The automated vehicular gates shall comply with the following rules: EN 12453, EN 12445, EN 12978 as well as any local rule in force.
• Also the automation upstream electric system shall comply with the laws and rules in force and be carried out workmanlike.
• The door thrust force adjustment shall be measured by means of a proper tool and adjusted according to the max. limits, which EN 12453 allows.
• We recommend to make use of an emergency button, to be installed by the automation (connected to the control unit STOP input) so that the gate may be immediately stopped in case of danger.
• The appliance is not to be used by children or persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction.
• Children being supervised do not play with the appliance.
which can be consulted at the following web site: www.v2home.com
DECLARATION OF CONFORMITY
The following statement is applicable only if the below listed equipments are employed in accordance with the purpose indica­ted in the instruction manual.
Company: Contact person:
V2 SPA Cosimo De Falco Corso Principi di Piemonte 65 Chief Executive Officer 12035 RACCONIGI -ITALY Tel. +39 01 72 82 10 11 Fax +39 01 72 82 10 50
V2 SPA declares that the series of BINGO actuators are in conformity with the provisions of the following EC directives:
73/23/EEC low voltage directive 89/366/CEE electromagnetic compatibility directive 98/37/EEC machine directive
Note: Declares that the above mentioned devices may not be operated until the machine (automated gate) is identified, CE­labeled, and declared to be compliant to the specifications of Directive 89/392/EEC and following modifications.
The person in charge for the machine start-up must provide the following records:
• Technical specification paper
• Declaration of conformity
• CE-labeling
• Testing record
• Maintenance record
• Operation manual and directions
Racconigi 20/10/2009 V2 SPA legal representative
Cosimo De Falco
PREPARATORY STEPS
The new series of actuadors BINGO, has been devised to serve gates up to 500 Kg with leaf up to 4,5 meters wide (look at the table technical data). Before proceeding with the installation, please make sure that your gate opens and closes freely, and that:
• Hinges and pins are in optimum condition and properly greased.
• No obstacles are within the moving area.
• There is no friction with the ground or between the leaves.
• Your gate is equipped with a central latch.
7
8
BINGO400 - BINGO500 - BINGO400-120V - BINGO500-120V BINGO400-24V - BINGO500-24V
Opening and closing mechanical stop
BINGO400 02- BINGO500 02
Opening and closing mechanical stop Opening and closing electrical limit switch Built-in trigger capacitor
BINGO400
BINGO400 02
BINGO400
120V
BINGO500
BINGO500 02
BINGO500
120V
BINGO400
24V
BINGO500
24V
Max. leaf lenght m 3,5 3,5 4,5 4,5 3,5 4,5
Max. leaf weight Kg 400 400 500 500 350 400
Power supply VAC - Hz 230 - 50 120 - 60 230 - 50 120 - 60 24 VDC 24 VDC
Idling current A 2 4 2 4 1,8 1,8
Full load current A 3,2 6 3,2 6 5 5
Maximum Power W 480 480 480 480 120 120
Capacitor µF 8 2 x 10 8 2 x 10 - -
Max travel mm 370 370 490 490 370 490
Operating speed m/s 0,017 0,018 0,017 0,018 0,010 ÷ 0,018
Maximum thrust N 1800 1800 1800 1800 1800 1800
Working temperature °C -30 ÷ +60 -30 ÷ +60 -30 ÷ +60 -30 ÷ +60 -30 ÷ +60 -30 ÷ +60
Protection IP 34 34 34 34 34 34
Working cycle % 30 30 30 30 80 80
Motor weight Kg 11 11 12 12 11 12
INSTALLATION LAYOUT
BINGO actuator
cable 4 x 1 mm
2
Blinker
cable 2 x 1,5 mm
2
Aerial
cable RG-58
Key or digital selector
cable 3 x 0,5 mm
2
Safety edge (EN 12978)
-
Internal photocells
cable 4 x 0,5 mm2(RX) cable 2 x 0,5 mm2(TX)
External photocells
cable 4 x 0,5 mm2(RX) cable 2 x 1 0,5 mm2(TX)
Control unit
cable 3 x 1,5 mm
2
ENGLISH
9
To carry out a proper installation of the operator parts as well as to ensure the best automation performance, the measurement levels shown in the following table shall be complied with. Change the gate structure to adapt it to one of the cases in the table, if necessary.
WARNING: In the case of leaf longer than 2,5 metres,
a
n electric lock must be fitted to ensure an efficent closig.
WARNING: In order to avoid contatcts of the operator
against the shutter, it is necessary to keep as much exactly as possible the height D taking into consideration a margin between 0 and +5mm.
γ
A [mm] B [mm] C [mm] D [mm] E [mm]
90°
40 160 150 140 795
50 170 150 140 795
60 180 160 140 785
70 190 160 140 785
80 200 160 140 785
90 210 160 140 785
100 220 160 140 785
110 230 160 140 780
120 240 160 140 780
130 250 160 140 780
140 260 160 140 780
150 270 150 140 790
160 280 150 140 785
100°
40 160 190 140 755
50 170 190 140 755
60 180 190 140 755
70 190 190 140 755
80 200 190 140 755
90 210 190 140 755
100 220 190 140 755
110 230 185 140 760
120 220 190 140 750
130 230 185 140 755
110°
40 160 220 140 725
50 170 220 140 725
60 180 220 140 725
70 170 210 130 730
80 180 205 130 735
BINGO400
γ
A [mm] B [mm] C [mm] D [mm] E [mm]
90°
20 140 130 120 695
30 150 160 140 665
40 160 160 140 665
50 170 160 140 665
60 180 150 140 675
70 190 150 120 675
80 200 140 120 685
90 210 130 120 690
100 220 125 120 695
110 210 130 120 690
100°
20 140 165 120 660
30 150 160 120 660
40 140 160 120 660
50 150 160 120 660
60 160 155 120 660
70 160 145 110 670
ENGLISH
10
Choose measures referring to the table you can find in the previous page, mark them on the pillars and continue as follows:
• Fix brackets on the pillars and on the gate.
• Close the swing.
• Unlock the actuators.
• Position BINGO on the brackets and fix the pin no. 1 with self-locking nut (see the picture).
• Insert the ring nut 2, paying attention to the side of the entrance.
• Make that the hole for the fastening of the screw n. 4 is on the lower side.
side would be very difficult because of the conicity of the hole and the bush 3. An over forcing may cause the damage of some components.
• Once inserted correctly the ring nut 2, fix it on the bush 3 using the screw 4 with its self-blocking nut.
Close the self-blocking nut before hand moving the leaves.
• Try more times to hand open and close the leaves, checking that there are no frictions between the actuator and the structure of the gate.
ENGLISH
11
Versions WITHOUT electric limit switch
To adjust the limit switch, please do as follows:
• Open the swing as much as possible and position the mechanical stop no. 1 in contact with the female screw.
• Fasten the mechanical stop fixing the bolt using a 13 mm spanner.
• Move the leave in closing position, then position the mechanical stop 2 next to the nut (keep a distance of at least 5 mm).
PLEASE NOTE: Stop No. 2 must only be used for
installations with no closure stop, or to intervene as a result of over-running under emergency conditions.
Where the door has a mechanical stop, avoid setting stop No. 2 at the female screw end-stop when the gate is closing. The female screw could seize in such a way as to make it very difficult to release the Bingo.
• Fasten the mechanical stop fixing the bolt using a 13 mm spanner.
Versions WITH electric limit switch
As regards models equipped with electrical limit switches, the female screw stops 5mm before the mechanical stop; the electrical limit switch (already wired inside the motor) interrupts the motor power supply, to avoid unusefull stress and overheatings.
To adjust the limit switch, please do as follows:
• Open the swing as much as possible and position the mechanical stop no. 1 in contact with the female screw.
• Fasten the mechanical stop fixing the bolt using a 13 mm spanner.
• Close the swing as much as possible and position the mechanical stop no. 2 in contact with the female screw.
• Fasten the mechanical stop fixing the bolt using a 13 mm spanner.
ENGLISH
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