UWE GW SERIES, GW-1500, GW -3000, GW -7500, lGW-15K Operation Manual

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GW SERIES
MULTI-FUNCTION DIGITAL SCALE
OPERATION MANUAL
PLEASE READ THIS MANUAL VERY CAREFULLY
BEFORE ATTEMPT TO OPERATE THE SCALE
AUGUST 1999 REV 2
Specifications subject to change without prior
CONTENTS
1. INSTALLATION INSTRUCTION
2. INSTALLATION DIAGRAM
3. SPECIFICATIONS
4. KEYBOARD LAYOUT
5. KEYBOARD DESCRIPTION
6. INTERNAL FUNCTIONS
7. OPERATING INSTRUCTION
8. TROUBLE SHOOTING
9. DAILY CARE AND MAINTENANCE
10. APPENDIX
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1. INSTALLATION INSTRUCTION
1.1 CHECK AND MAKE SURE THAT THE FOLLOWING ITEMS ARE INCLUDED.
This operation manual Scale x 1 Plastic platter x 1 AC adaptor x 1 Stainless steel platter cover x 1 (option) Contact your dealer if any items missed.
1.2 PLACING THE PLATTER
1.2.1 Place the platter into the scale in
longitude or latitude direction preferred. Always place the platter into the scale gently, no excessive force is needed. Then place the stainless steel platter cover (if purchased) onto the plastic platter.
1.2.2 The stainless steel platter cover can
be fixed permanently to the platter by putting a double side adhesive tape between the platter and the stainless platter cover.
1.3 POWER THE SCALE
1.3.1 This scale is powered by the built-in
rechargeable battery and/ or by a AC adapter included.
1.3.2 Check and make sure that the voltage of
the AC adaptor supplied matches with the voltage of the main output. Contact your dealer if not.
1.3.3 Insert the output plug of AC adaptor
firmly into the DC input jack of scale. The DC input jack is located at the left side of scale.
1.3.4 Before first time use, charge the
built-in rechargeable battery for at least 8 hours or until the charging
indicator turns green.
1.3.5 For safety reasons, do not share the same
mains outlet with other apparatus.
1.4 Retain all packing material for future
transportation of scale.
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2. INSTALLATION DIAGRAM
3. SPECIFICATIONS
General Specifications
Capacity Division Model
Number
Metric Pound* Metric Pound* GW-1500 1500g 3.3 1b 0.1g 0.01 oz GW-3000 3000g 6.6 1b 0.2g 0.02 oz GW-7500 7500g 16 1b 0.5g 0.05 oz GW-15K 15000g 33 1b 1g 0.1 oz GW-30K 30000g 66 1b 2g 0.2 oz Power Source
By Built-in Rechargeable Battery and /or, AC Adaptor output = DC9V/
500mA Platter 215 x 250mm Tare Range Full Range Zero Range Maximum = 2% of Rated Capacity Auto Piece Weight Enhancement Range: Minimum = 4 pieces Maximum = 100% of max. counts previously achieved Temp. Range 0 ~ 400C (32 ~ 1040F) Options: Backlight, Stainless Steel Platter
Cover,RS232 and Printer Interface
*To comply with the law of certain countries, the pound unit may be disabled. Contact your dealer for more information.
Specifications and functions subject to change without prior notice.
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4. KEYBOARD LAYOUT
1 KEYS
OFF Press this key to turn scale
off.
2 ON/ZERO Press this key to turn scale
on or set weight to zero (max. zero range = 2% of rated capacity) or decrease value during function setting.
3 TARE Press this key to tare off
the weight of a container or
increase value during
function setting.
4 MODE Press this key to trigger
various function or move cursor to right during function setting.
5 SET Press this key to turn
backlight
on/off or confirm setting.
6 HI/LO/SAMPLE Press this key to trigger
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various function value setting.
7 DISPLAY SIGNSZERO STATUS SIGN. When the
à0ß weigh detected is at true
zero, an arrow will appear and point at this sign.
8 - MINUS SIGN. When the weight
detected is below zero, an arrow will appear and point at thi s sign.
9 TARE STATUS SIGN. When the tare function is being
employed, an arrow with
appear and point at this sign . 10 LOW BATTERY SIGN. When this
sign is on, recharge the battery or employ the AC
adaptor/AC cord immediately.
11 MOTION This sign appears when INDICATOR weight detected is not
stable.
12 HI INDICATOR This sign will on when
weight detected exceeds the upper weight limit.
13 GO INDICATOR This sign will on when
weight detected falls within the upper and lower limit.
14 LO INDICATOR This sign will on when
weight detected is below the lower weight limit.
15 FUNCTION The function indicator
INDICATOR displays the function currently being
employed.
16 OTHERS
CHARGE RED: Built -in rechargeable INDICATOR battery is being
recharged.
GREEN: Rechargeable battery is completely
charged.
17 RS232/PRINTEROutput port for computer or
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Output Port printer interface.
6. INTERNAL FUNCTIONS
6.1 INTERNAL FUNCTION TABLE
Function Symbol Description Note
1 Fun - 1
Scale configuration
setting and dealer
calibration.
A
2 Fun – 2
Display segment
check.
3 Fun – 3
Off set value and span
value reading.
A
4 Fun – 4 Auto
power off
setting.
5 Fun - 5
RS232 baud rate
setting.
B
6 Fun – 6
Auxiliary weight unit
setting.
A
10 Fun – 10
RS232 protocol
setting.
B
11 Fun – 11
RS232 transmission
mode setting.
B
12 Fun – 12
Printer transmission
mode setting.
C
20 Fun – 20 RS2
32 data format
setting.
B
21 Fun –
21
Printer data format
setting.
C
30 Fun - 30 Beep mode setting.
NOTE:
A For dealer and authorized person only. Inappropriate setting will cause system
down. Contact your dealer for more information or service.
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B Function when RS232 interface is purchased. C Function when printer interface is
purchased.
6.2 HOW TO ENTER THE REQUIRED FUNCTION MODE
6.2.1 Function 1 to 6
a. Turn scale off. b. Press and hold MODE, then turn scale on.
Scale displays Fun-1
c. Press MODE until the required function
number appears.
d. Press SET e. Press MODE until the required setting/
value appears.
f. Press SET to confirm. h. Repeat step c to f for other function
setting, or
j. Press HI/LO/SAMPLE to save settings and
return to normal operation.
6.2.2 Function 10 to 30
a. Turn scale on. b. Press and hold SET until Fun - 10 appears. c. Utilize MODE, TARE and ON/ZERO to
achieve required function number.
d. Press SET to enter.
e. Press TARE until the required
setting/value appears.
f. Press SET to confirm. h. Repeat step c to step f for other function
setting, or
j. Press HI/LO/SAMPLE to save setting and
return to normal operation.
6.3 Internal Functions Description Fun-1 Contact your dealer for more
information.
Fun-2 To check all displa y segment works
properly.
Fun-3 Contact your dealer for more
information.
Fun-4 To set the Auto Power Off Function. Two modes are available: (Default =
4_OFF)
0_OFF = Auto Power Off Function is
disabled.
4_OFF = Scale will automatically turned
off after 4 minutes used.
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Fun-5 Set RS232 baud rate: 7 rates are
available:
300, 600, 1200, 2400, 4800, 9600 and
19200
Fun-6 Contact your dealer for more
information.
Fun-10Set RS232C protocol. Two modes are
available:
E.7 = even parity, 7 data bit N.8 = no parity, 8 data bit
Fun-11Set RS232C transmission mode. Three
modes are available:
00 = Key transmission mode. Data is
transmitted only when the ON/ZERO is pressed.
Under this mode, no data will be
transmitted if weight detected is less than 2% of rate c apacity.
Refer to Appendix 1 for minimum
weight required.
01 = Auto transmission mode. Data is
transmitted when weight detected is stable.
Under this mode, no data will be
transmitted if weight detected is less than 40 d.
02 = Continuos transmission mode.
Under this mode, data is continuously transmitted disregarding weight applied or detected.
Fun-12Set Printer transmission mode. Two
modes are available:
00 = Key transmission mode. Data is
transmitted only when the ON/ZERO is pressed.
Under this mode, no data will be
transmitted if weight detected is less than 2% of rate capacity.
Refer to Appendix A for minimum
weight required.
01 = Auto transmission mode. Data is
transmitted when detected is stable.
Under this mode, no data will be
transmitted if weight detected is less than 40 d.
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Refer to Appendix A for minimum
weight required.
NOTE: Details of every transaction
transmitted will be stored in memory. Press MODE to transmit the total value accumulated to printer.
NOTE: The data stored in memory will be erased:
a. when MODE is pressed, or b. when scale is turned off, or c. when weight unit is changed.
Fun-20Set RS232 data format. Three formats
are available:
00 = Format 0 (Default) 01 = Format 1
02 = Format 2 Refer to Appendix B for individual
transmission format.
Fun-21Set Printer data format
00 = Format (Default) 01 = Format (Mot available) Refer to Appendix C for printout format.
Fun-30Set Weight Check Beep Mode
Beep 0: No alarm output, (Default)
Beep 1: Alarm when weight detected
falls within the upper and lower limit.
Beep 2: Alarm when weight detected
exceeds the upper limit or below the lower limit.
Beep 3: Alarm when weight detected
exceeds the upper limit.
Beep 4: Alarm when weight detected is
below the low limit.
7.OPERATING INSTRUCTION
7.1 PLACING THE SCALE
Place this scale on a hard and strong enough surface where is free from RF interference, vibration, fire, direct sunlight and excessive moisture.
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For best weighing result, always place this scale on a level surface. This scale is equipped with a bubble level. If required, adjust the adjustable feet underneath the scale to obtain a level condition.
7.2 POWER ON/OFF THE SCALE
7.2.1To turn scale on, press ON/ZERO.
7.2.2To turn scale off, press OFF.
7.3 BACKLIGHT MODE
7.3.1Turn backlight on
a. press SET during normal operation. b. Backlight is turned on. NOTE: The backlight function is monitored by
a power saving program. Backlight will be automatically turned off after weight displayed is unchanged for about 30 seconds. Backlight will automatically be turned on again by pressing any key or when a new weight is detected.
7.3.2 Turn backlight off
When backlight is on, press SET to turn
backlight off.
7.4 TARE FUNCTION
7.4.1 To Tare Off the Weight of a Container
Place a container onto platter, then press TARE to tare off the weight of it. After the TARE is pressed, the tare sign will appear.
7.4.2 To Clear the Weight of a Container from
Memory
Remove the container from the platter then press TARE. The tare sign will go off indicating no container weight is resided in memory.
7.5 ZERO FUNCTION If Zero Status Sign does not appear when
scale is unloaded, press ZERO to reset weight displayed to zero. Refer to general specification table for maximum zero range.
7.6 PLACING LOAD
Always place a load onto the platter gently. Sudden shock, excessive force
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or overloading the scale may cause damage to the weight sensor inside. It is a good practice to remove all load from platter when not in used. This would prolong the lifetime of weight sensor.
7.7 WEIGHING FUNCTION
a. Before weighing, make sure that the Zero
Status Sign is on.
b. Press MODE until the required weight
unit appears.
c. Place subject matter on platter and the
weight of it is displayed. For best weighing result, refer to
general specification table for recommended minimum weight to be applied.
7.8 COUNTING FUNCTION
7.8.1 Turn scale on. Press MODE until the PCS
sign appears. Make sure that the Zero Status Sign is on.
7.8.2 Sampling
Sampling is the first step of counting transaction. By means of sampling process, the unit piece weight is
obtained. The unit piece weight forms the foundation of quantity calculation.
a. If a container is used, place the
container onto the platter first then press TARE to tare off the w eight of it.
b. Place a sample size with known quantity
onto the platter. The number of the sample size must equal to one of the below value: 5, 10, 20, 50, 100, 200, 500 or 1000pieces
c. Press HI/LO/SAMPLE until 5 PCS
appears.
d. Press TARE until corresponding sample
number appears.
e. Press SET to confirm. The unit piece
weight is obtained and scale is now ready for counting transaction.
Hint: It is usually true that the more the
sample size, the more accurate the subsequent counting result.
NOTE: For best counting result, refer to
general specification table for recommended minimum piece weight.
NOTE: An error sign will appear if the unit
piece weight is less than the feather unit weight. Refer to Appendix E for more
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information.
7.8.3 Counting Transact ion
Put more subject matter or remove part
of the subject matter, the new piece value is shown on the display.
7.9 AUTO PIECE WEIGHT ENHANCEMENT FUNCTION
In order to obtain the best counting result and to avoid sampling error, this scale is equipped with Auto Unit Piece Weight Enhancement function. This function is resided in memory once the unit piece is obtained by the
sampling method as described in 7.8.2.
NOTE: Auto Unit Piece Weight Enhancement
Function will be terminated if a zero weight is detected during the transaction process. It is strongly piece weight is unknown or individual piece weight is not standardized.
7.9.1 How Auto Piece Weight Enhancement Function Works.
7.9.1.1After a unit piece weight is obtained
by method as described in 7.8.2 then
place more/remove some subject matter onto the platter. The new quantity will be shown on the display.
7.9.1.2The Auto Unit Piece Weight Enhancement
Function will update the unit piece weight if both of the below requirements are met:
a. The quantity added to platter is more
than 4 pieces of previous maximum counts previously attained from the same transaction.
b. The quantity added to platter is less
than 100% of previous maximum counts previously attained from the same
transaction.
7.9.1.3If the above requirements are met, a
new unit piece weight will be displayed on the Unit Weight window and confirmed by an audio "beep".
7.10 WEIGHT CHECK FUNCTION
This scale is equipped with Weight Check Function. An audio and video signal is generated to reflect the weight check result.
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7.10.1 Set Audio Alarm Output
If an audio alarm output is required,
enter function 30 and set appropriate parameter. Refer to INTERNAL FUNCTIONS for more information.
7.10.2 Setting Upper and lower Weight Limit
7.10.2.1Set Upp er Weight Limit
a. Press MODE until the desired weight
unit appears.
b. Press HI/LO/SAMPLE. c. The HI indicator appears. d. Utilize MODE , TARE and ON/ZERO to
achieve required upper weight limit.
e. Press SET to confirm.
7.10.2.2Set Lower Weight Limit
a. Press MODE until the desired weight
unit appears.
b. Press HI/LO/SAMPLE twice. c. The LO indicator appears. d. Utilize MODE , TARE and ON/ZERO to
achieve required lower weight limit.
e. Press SET to confirm.
NOTE: Change of function, (e.g. from
weighing mode to counting mode) or
turned scale off will not result in the lost of weight limits set.
NOTE: Weight Check will not function if a
weight unit, other than the weight unit used to set the limits, is employed.
7.10.3Weight Check Transaction
Place a subject matter onto the platter. The Weight Check result is displayed on the display.
a. The HI indicator will appear when weight
detected exceeds the upper weight limit preset.
b. The GO indicator will appear when weight
detected falls within the upper and
lower weight limit. c. The LO indicator will appear when weight detected is below the lower weight limit preset. NOTE: The scale will not display or generate
and comparison result/alarm if weight
detected is less than 40 d. Refer to
Appendix E for minimum weight required.
7.11 PERCENTAGE CHECK FUNCTION
7.11.1 Sampling
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Sampling is the first step of Percentage Check function. By means of sampling process, the weight of subject matter at 100% is determined. Follow the below steps for sampling.
a. Press MODE until the % sing appears. b. Make sure that the Zero Status sign is
on.
c. If a container is used, place the
container onto the platter first then press TARE to tare off the weight of it. Place the subject matter onto the platter.
d. Place the subject matter onto the
platter.
e. Press HI/LO/SAMPLE until 100.0%
appears.
f. Press SET to confirm. g. Scale displays 100.0% and is ready for
Percentage Check transaction.
NOTE: An error sign will appear if the unit
piece weight is less than the feather percentage weight. Refer to Appendix E for more information.
7.11.2 Percentage Checking Transaction
Add/reduce something to/from the
subject matter, the new relative percentage value will appear on the display.
NOTE: For best checking result, refer to
general specification table for recommended minimum load applied.
7.12 COMPUTER DATA OUTPUT (option) FUNCTION
7.12.1 Set appropriate RS232 transmission
parameters, i.e. function 5, 10, 11 and 20 to scale. Refer to INTERNAL FUNCTIONS for more information.
7.12.2 Creating a Program File in Computer
a. Create BASIC computer program file as
below to enable the data from scale can be received by computer. 10 OPEN "COM*:2400**,N,8,2***,CS, DS, CD" AS#1
Remark:*: Input 1 if the input port of computer
is COM 1, or input 2 for COM 2…etc. **: Input the same baud rate as preset through Function 5. ***: Input N,8,2 if parameter input for Function 10 is n.8 ***: Input E,7,1 if parameter input for Function 10 is E.7
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20 LINE INPUT #1, A$ 30 PRINT A& 40 GOTO 20 50 END
b. Save the above program file.
7.12.3 Connecting the Scale with a Computer
Follow the below steps to connect the
scale with a computer. a. Turn scale off b. Turn computer off c. Connect the RS232C output of scale to
computer by a appropriate data cable. d. Turn scale on
e. Turn computer on
f. Load and run the BASCIA program file
7.12.4 Computer Data Transmission
a. Set all the parameters required. b. Conduct transaction as usual. c. Data will be transmitted to computer
according to parameters set.
7.13 PRINTER OUTPUT (option) FUNCTION
7.13.1 Set appropriate printer transmission
parameters
(Function 12 and 20) to scale. Refer to
INTERNAL FUNCTIONS for more information.
7.13.2Connecting the Scale with a Computer
a. Turn scale off b. Turn printer off c. Connect the printer output of scale to
printer by a appropriate data cable d. Turn scale on e. Turn printer on
7.13.3Print Data Transmission
a. Set all the parameters required. b. Conduct transaction as usual. c. Data will transmitted to printer
according to parameters set.
7.14 RECHARGING THE SCALE
When the LOW BATTERY sign appears,
recharge the scale immediately. Fail in
doing so will damage the built-in
rechargeable battery.
Scale can be recharged during normal
operation. This charge status is
displayed by the Charge indicator as
below: a. RED: Recharged battery is being
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recharged.
b. GREEN: Rechargeable battery is
completely charged.
8.TROUBLE SHOOTING
Check Action
SCALE CANNOT BE TURNED ON
Is the built
-
in rechargeable
Check
Is a right AC adaptor employed or is it inserted properly both to the wall outlet and into the scale properly?
Action
Check AC adaptor and secure both ends of the AC adaptor into the wall outlet and DC input of scale.
ZERO WEIGHT CANNOT BE ATTAINED WHEN TURN ON
Check
Is the platter placed correctly?
Action
Check and insert the platter again.
Check
Is any load applied to the Platter?
Action
Remove all load from platter. Turn scale off and turn on again.
Check
Action
Is the scale affected by air flow , vibration of RF interference? Place scale away from all disturbances and try again.
RATED CAPACITY CANNOT BE ATTAINED
Check
Is anything obstructing the platte
Action
Remove all obstacles between platter and scale.
SCALE DISPLAYS
00000
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Check
Is the scale overloaded?
Action
Remove all load on platter and check again.
Check
Is the platter insert correctly into the scale?
Action
Take out the platter and insert again.
Check
Is the stainless steel platter (if purchased) place onto the platter?
Action
Place the stainless steel platter onto the plastic platter.
SCALE DOES NOT WEIGH CORRECTLY
Check
Is the right weight unit employed?
Action
Select the correct weight unit.
Check
Are the minimum weight applied to scale?
Action
Refer to Appendix F for recommended minimum load applied and try again.
Check
Is the scale placed on a level surface?
Action
Check the bubble level and adjust the adjustable feet to obtain a level condition.
Check
Is the scale affected by air flow , vibration or RF interference?
Action
Place scale away from all disturbances.
Check
Is the scale calibrated correctly ?
Action
Contact your dealer.
SCALE DOES NOT COUNT CORRECTLY
Check
Is the right sample size employed during sampling process?
Action
Repeat the sampling process and try again.
Check
Is the sample size employed during sampling process too small?
Action
Increase the sample size, repeat the sampling process and try again.
Check Is the scale placed on a level
surface?
Action
Check the bubble level and adjust the adjustable feet to obtain a level condition.
Check
Is the scale affected by air flow, vibration or RF interference?
Action
Place scale away from all disturbances.
Check
Is the scale calibrated correctly?
Action
Contact your dealer.
Check
Is the Auto Unit Piece Weight Enhancement function being employed?
Action
Repeat the sampling process. Conduct counting transaction according to all procedures as listed on paragraphs 7.8 and 7.9.
SCALE TURNED OFF AUTOMATICALLY
Check
Is the AUTO POWER OFF function employed?
Action
Disable the AUTO POWER OFF function.
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Check
Is the LOW BATTERY sign on?
Action
Recharge the battery or employed the AC adaptor.
DATA TRANSMISSION ERROR
Check
Are all transmission parameters set correctly?
Action
Set all parameters according to INTERNAL FUNCTIONS.
Check
Is the minimum required weight obtained/applied?
Action Refer to Appendix A for minimum
weight requirements?
Check
If both end of the cable linking scale and computer/printer firmly secured?
Action
Secure both end firmly.
Check
Is a right data cable used?
Action
Contact your dealer or hardware engineer.
Check
(For RS232 output ) Is the BASICA Program file written correctly?
Action
Refer to the operation instruction and check program file is correctly written?
Check
Is the BASICA program file (RS232 output only) loaded and run?
Action
Run and load the BASICA program file.
9.DAILY CARE AND MAINTENANCE
9.1 Avoid exposing scale to direct sunlight or
excess moisture.
9.2 Do not lift/move scale by holding the
platter.
9.3 Do not submerge scale into water.
9.4 Take platter away from scale before
transportation.
9.5 Clean the scale with a soft and damp cloth,
if necessary with a mild detergent.
9.6 Do not use any harsh, abrasive material,
violate solvent thinner or alcohol for cleaning.
9.7 Verify the accuracy of scale periodically.
Re-calibrate the scale when needed.
NOTE:In some countries, calibration is
restricted to be done by qualified or authorized agent only. Contract your dealer
for more information.
9.9 Store scale in a dry and cool place.
Appendix A
Minimum Weight Requirements of Function 11 and Function 12
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Minimum Weight Required for Model No.
Mode 00 Mode 01 GW-1500 3g 4g GW-3000 6g 8g GW-7500 15g 20g
GW-15K 30g 40g GW-30K 60g 80g
Appendix B
RS232 Data Format of Function 20
Format 00 (Default)
S T , 1 0 0 . 0 5 g CR LF
Position code
1 2 3 4 5 6 7 8 9 10 11 12 13
Format 01
U S , - 1 0 . 0 5 g , G CR LF
Position Code
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Format 02
+ 1 0 0 . 0 5 CR LF
Position Code 3 4 5 6 7 8 9 10 Position Code Definition:
1 2 =Weight Status:
ST=Stable
RS=Not stable
3 = Polarity of value (Plus or Minus)
+ or blank = positive value
- = Negative value
4 5 6 7 8 9 10 =Value of weight, pieces or percentage 12 13 =Unit
kg = kilogram g = gram pc = pieces % = percentage
14 = Weight check result
H = Weight detected over upper limit. G = Weight detected falls within upper and
lower limit.
L = Weight detected below lower limit.
Appendix C
Printout Format of Function 21
Format 00 (Default)
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S/N Unit (Note A)
0001. 10.00 L
0002. 20.00 G (Note B)
0003. 30.00 H 0003/ 60.00 (Note C)
NOTE A: S/N = Sequence Number
Unit = The current function being
employed e.g, k.g, g, lb, pc, or %.
NOTE B: Weig ht check result:
L = Weight detected below lower limit. G = Weight detected falls within upper
and lower limit. H = Weight detected over upper limit. The weight check result will only
appear on printout when the weight check function (Function 30) is employed. Set parameter of function 30 to 1, 2, 3 or 4 in order to display the weight check result to printout.
NOTE C:Accumulated result of previously
transactions.
Appendix D
Minimum Weight Required for Weight Check
Function
Model No.
Minimum Weight
Required
Gw-1500 4g GW-3000 8g
GW-7500 20g
GW-15K 40g GW-30K 80g
Appendix E
Feather Weight of Counting and Percentage Check Function
Model No.
Feather Unit
Piece Weight of
Counting function
Feather 100%
Weight of
Percentage
Check
function Gw-1500 0.075g 30G GW-3000 0.15g 60g GW-7500 0.375g 150g
GW-15K 0.75g 300g GW-30K 1.5g 600g
Appendix F
Recommend Minimum Weight for various applications
Model Recommended Minimum
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No. Piece Weight Load Applied 100%
Weight
Gw-1500
0.1g 2g 75G
GW-3000
0.2g 4g 150g
GW-7500
0.5g 10g 375g GW-15K 1g 20g 750g GW-30K 2g 40G 1500g
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