UTIFORM HD 50/07 Instruction Book

Instruction bookInstruction book

Betriebsanleitung

Manuel d' instructionsManuel d' instructions

INSTRUCCIONES

HD 50/07

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Floor Screed Machine HD 50 1

INTRODUCTION

Dear Customer:

Please read this instruction manual carefully prior to using your HD 50/07 and make sure that you

are familiar with the operation and handling of the machine. Avoid handling errors and damage to, or loss of
material.

This machine is the result of the very latest technical developments and complies with all general standards in
force and EC regulations. You will notice the EC symbol on the machine and also the Conformance Declaration
included in this instruction book.

Should the machine break down, or in the event of a replacement request, or if you wish to contact the Technical
Service, please contact your vendor or the dealer directly.

In order to avoid breakdowns caused by faulty or bad quality replacement or wearing parts, and so that you do
not run the risk of losing the “Manufacturer’s Guarantee”, we advise you only to use original spare parts and
wearing parts.

Please complete the details below so that you will know the most important features of your machine and you
will always have them on hand should you need to order spare parts. You will find the technical specifications
on the machine name plate.

HD 50/07

Machine no.

Year of construction

Diesel motor

....................…………….......................

....................…………….......................

Type..............................……………......

Serial no...........................………….…..

Compressor

Type..............................……………......

Serial no. ..........................………….…..

We reserve the right to make any technical amendments required to improve the machine although
they may not be included in this manual

UTIFORM wishes you every success with your new machine.

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Floor Screed Machine HD 50 2

1. About this manual …..…………………….....4

2. Basic Safety
instructions………………………...………..…..4

2.1 Obligations …………….........…………….....4

2.2 Guarantee and liability……………………….5

2.3 Correct use ……………………….…………..5

2.4 Protective devices .……………….…………..6

2.5 Safety measures during normal operation……6

2.6 Service and maintenance, prevention of

breakdowns ………………..…………....6

2.7 Mechanical changes to the machine …….…...6

2.8 Cleaning the machine ….........................….....7

2.9 Safety regulations for moveable compressors..7

3. Transport …………………...……………....9

3.1 Special safety indications …………………..9

3.2 Transport by crane ………………………….9

3.3 Towing elements..…..……………….……...11

3.3.1 Main chassis……………….…..……....11

3.3.2 Jockey wheel…....……………………..11

3.3.3 Hand brake or parking brake………......12

3.3.4 Retention device……………..………...12

3.3.5 Coupling head ball ………………........12

3.3.6 Middle part of tow bar ………………...12

3.3.7 Tow shaft…………………………........12

3.3.8 Suspension axle ………….…………....12

3.3.9 Pneumatic wheels..………….…………13

3.3.10 Inertia brake....………….………….…13

3.3.11 Brake support and blocks……..…...…13

3.3.12 Trailer lighting system .......……….…13

3.5 Preparation for transport….…………………14

3.6 Trailer transport ………………………...…..14

3.7 Lorry Transport …………………...………..14

5.1.12 Starter knob ..........……………......20

5.1.13 Empty load switch...…..........….…..20

5.1.14 Emergency stop .................…….....20

5.2 Electrical diagram …..........………..….......20

6. Preparation for operation…..…………....20

6.1 Safety indications …………………….….20

6.2 Transport hoses and couplings…………...21

6.3 Operation in closed areas.………………...22

6.4 Prior to start up....…………………………22

7. Operation …………………..………..…….22

7.1 Safety indications………………….…...…22

7.2 Safety indications in normal operation ..... 23

7.2.1 Pressure vessel ………………………23

7.2.2 Safety valve………...…………..…....23

7.2.3 Accident prevention ………...…….....23

7.3 Check prior to start up………………….…24

7.3.1 Machine safety systems……………...24

7.4 Mixing …………………………………....25

7.5 Transport ………………..………………..25

7.5.1 Correct transport pressure …….……..26

7.6 Automatic lubrication ………..…...............27

7.7 Feed hopper………..…................………...27

7.8 Loading shovel ………………...................27

7.9 Remote control….............................….......28

7.10 End of work………………………..….....29

7.11 Faults in transport of material ……..….....30

7.12 Faults in road transport ……………….....31

7.13 Winter operation……......………………..31

4. Description of the machine…………….…..15

4.1 Technical specifications…………….………16

4.2 Standard equipment…………………….…..16

5. Service elements……………………….…....17

5.1 Control panel...........….………………….....18

5.1.1 Air pressure gauge..........…..………...18

5.1.2 Thermo contact temperature air-oil
mix.18

5.1.3 Operation hour counter..…………........18

5.1.4 Term .........................................…......18

5.1.5 Motor lubrication pressure switch ........18

5.1.6 Motor oil Temperature ........…...…….18

5.1.7 Battery charge light.............………......18

5.1.8 Excessive air pressure...............…........18

5.1.9 Diesel Reserve ...........................….......19

5.1.10 Mixer tank grille.......…………….......20

5.1.11 Contact switch ...............……….........20

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9.10.7.2 Dismantling and assembly of the filter

8. Compressor ……………………....………..32

8.1 General description ………………………...33

8.2 Coupling ……………………………....……33

8.3 Compressor ....................................................33

8.4 Construction details of the compressor ….....34

8.5 Operating diagram …………..….........….....35

8.6 Unit Operation....................………………....35

8.6.1 Air Circuit ...........….............................35

8.6.2 Oil Circuit ...…................…….............35

8.6.3 Returned low grain size material
circuit……………………………….….35

8.6.4 Motor oil circuit ..................…….......35

8.7 Operating Instructions...............………….....36

8.7.1 Instructions for start up of dry charged

separator...........................………………….....46

9.10.8 Oil filter ..........................…….......... 46

9.10.9 Air and oil radiator..............……….......46

9.10.10 Motor .............................................46

9.11 Additional maintenance every 8 hours of

operation or on a daily basis. …………...........46

9.12 Additional maintenance every 40 hours of
work or on a weekly basis. …………………..47

9.13 Additional maintenance every 500 hours of
operation or six monthly intervals …………..47

9.14 Additional maintenance every 1000 hours
of operation or once yearly …………………..47

9.15 Lighting………………………………....48

9.16 Tires and chassis ………………….…....48

batteries................................…………………....37

8.7.2 Start up..................................................37

10.Lubricants ……………………………….48

8.7.3 During functioning................………....37

8.7.4 Stoppage of the compressor .........……....37

11.Location of faults or breakdown………..49

8.8 Temperatures and correct pressures ....….....38

8.8.1 Working temperatures ......…………....38

8.8.2 Working pressure ...........………...…...38

12.Storage …………………………………....51

12.1 Conservation of motors and compressors .51

12.2 Operations prior to stoppage …................52

9. Maintenance ………………………………...38

9.1 Safety indications for maintenance and
repair……………………………………38

9.2 Safety Indications for using tools …………..38

9.3 Machine safety indications ………………....39

9.4 Battery safety indications .......………….......39

9.5 Daily lubricating points…………..…………40

9.6 Weekly lubrication points ………..………...40

14. Declaration of EC conformance………...53

15. Safety checklist ……….......……………...54

16. List of maintenance jobs ………………..55

17. Spare part order form…………………..56

9.7 Six monthly lubrication points..……..……..41

9.8 Automatic lubrication centre ….…………....41

9.9 Preventive maintenance – summary table ....41

9.10 Unit maintenance....................…………......43

9.10.1 General ................................…….......43

9.10.2 Check safety devices .........……………...43

9.10.3 Check safety valve ……………….....43

9.10.4 Change compressor .......………….....43

9.10.5 Motor oil change.......…………….... 44

9.10.6 Motor oil aspiration and/or compressor

filter....……………................................ .44

9.10.6.1 Cleaning Instructions ......…....45

9.10.7 Air-oil filter separator .................…...45

9.10.7.1 Check the state of the filter

separator.............…….…….......45

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Floor Screed Machine HD 50 4

1 About this manual

This instruction manual is divided into the following main chapters and deals with the two main units: the
machine and the motor compressor.

• Instructions

• Safety indications

• Technical specifications

• Maintenance

Safety precautions are indicated at the start of every section and /or contained in tables.

These handling and maintenance instructions should always be available in the workplace. All the
instructions should be read, understood and carried out prior to starting the machine.

2 Basic safety instructions

This manual contains the main guidelines for handling the HD-50/07 machine with total safety. Very important
points are indicated with a special symbol. These mean:

WARNING: This symbol means that there is direct risk to life and health due to
mechanical effects.

WARNING: This symbol means that there is direct risk to life and health due to electrical power.

WARNING: Maintenance and service work BE CAREFUL!

2.1 Obligations

The instruction manual should always be kept nearby the machine. In addition to the manual, the local

regulations on accident prevention and environmental protection should also be on hand and consulted.

In addition the regulations of the country where the machine is to be used should be taken into account.

All the safety and hazard indications on the machine should be

legible and should be renewed when required.

This Floor Screed Machine should only be used:

• in accordance with the terms for use

• in technically safe and adequate conditions

Breakdowns which affect safety of the machine or persons handling it should be resolved immediately.

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Floor Screed Machine HD 50 5

2.2 Guarantee and responsibility

In general, the “general conditions of sale of the machine” are those which prevail and are which are
made available to the purchaser when finalizing the machine contract. In the event of any damage to persons or
materials, these shall be excluded from liability or guarantee if they are attributable to the following causes:

• inadequate use of the machine

• Inappropriate assembly, operation, handling and maintenance of the machine.

• failure to take into account the manual instructions on transport, storage, assembly, start up,
operation and maintenance ( that is, with particular reference to the 1
following 50 operation hours. All work shall be carried out in an authorized workshop or by

Utiform’s Technical Services Dept).

• own changes made to construction

• insufficient attention paid to machine parts subject to wear,

• Inadequate repairs (only use original Utiform spare parts or parts authorized by the
manufacturer).

For safety reasons, only original Utiform spare parts or parts authorized by the manufacturer should be
used.

In the event of any questions or queries regarding the machine, all the registered information should be
provided, and this is also the case when making orders for spare parts, therefore, the following should be
provided:

• machine type and model

• serial number

When carrying out maintenance work, it is essential to ensure cleanliness at all times, particularly in
support and sealing surfaces, which can be subject to considerable damage as a result of dirt.

The duration and reliability of this machine depends on adequate operation and maintenance.

st

inspection carried out

2.3 Correct use

The HD-50/07 is a pneumatic transporter with a mixing vessel suitable for all known mixes of
screed, mortar and cement up to 16 mm of granulation.

It may be used for plastic materials such as cement screed, anhydrite screed, light concrete, mortar, clay
and straw mix, humus, flameproof material, granulated bulk material, such as cement, sand and coarse sand with
a grain of up to 16 mm.

The use of any other materials is only possible following prior agreement and consultation with the
manufacturer.

Any unsuitable use of the machine is prohibited. Correct use includes:

• taking onto account the indications of the instruction manual and

• complying with inspection and maintenance work

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Floor Screed Machine HD 50 6

2.4 Protective Devices

Prior to starting up the machine, all the safety devices must be prepared to function. The protective grills
are a fixed safety device and can never be removed while the machine is functioning. The HD-50/07 machine
fulfils all the requirements of European safety standards for construction machinery.

Never put your hand through

the safety grill !

2.5 Safety measures in normal operation

Only start the machine when all the protective devices are fully functioning. Ensure prior to connection
that no one is in any danger.

Check at least on a daily basis, the machine and all its accessories, such as the transport pipes, and the
automatic outlet tripod to ensure that there is no external damage and that the protective devices are in place.

Above all, check the transport pipes for breakages, dents or damage to the material.

Check for wear, correct functioning, breakages or possible indication of damage to the transport pipes,
or at least every 3 months all the transport pipes should be changed along with their couplings.

2.6 Service and maintenance, prevention of breakdowns

• Carry out any adjustments, required maintenance and inspection work within the specific term.

Flexible rubber pipes with their couplings are subject to natural wear, through rubbing and ageing. A

specialist should check (at least every 3 months) that they are in good condition and change them if

necessary. This process should be noted on the checklist provided for this purpose.

• In all maintenance, inspection and repair work, ensure that the machine is not connected to the

electrical power and in particular that it is not accidentally reconnected by pressing the connection

switch.

• Place a warning sign to prevent any accidental connection.

• Check helicoidal combinations released during adjustment. Check protective functions and

devices when maintenance work is complete.

2.7 Mechanical changes to the machine

DO NOT carry out, without the manufacturer’s prior authorization, any changes in the installation or
any alteration to the machine. This also applies to welding of supporting parts. All changes require the
manufacturer’s written authorization. All reforms require the written authorization of the manufacturer,

UTIFORM.

Any parts which are not in perfect condition should be changed immediately. Use only original spare
parts and wearing parts.

Using parts which are not original means that there is no guarantee that they have been built and
manufactured in a safe and resistant manner, and therefore the machine guarantee is from that moment invalid.

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Floor Screed Machine HD 50 7

2.8 Cleaning the machine.

It is important to keep the machine free of encrusted dirt, and therefore biological machine conservation
liquid should be used to protect from corrosion and separation.

Under no circumstances should you use diesel fuel for cleaning and care of the machine, since it may
cause irreparable damage, above all to plastic seals and parts.

Use and remove the substances and materials used, in particular:

• in any work carried out in lubrication systems and devices and

• in cleaning with solvents.

2.9 Safety regulations for towed machines

General safety indications

1. The person who activates the machine is responsible for keeping it in a state of safe operation.

2. Use only oils and grease and lubricants recommended and authorized by UTIFORM. Bear in mind that
the lubricants chosen should comply with all safety regulations particularly in respect of fire hazard, due
to oil or explosions and the possibility of formation or transformation of dangerous gases.

3. The person responsible for the machine should ensure due compliance with all regulations with respect to
the handling, maintenance of the machines and tools.

4. Maintenance, servicing and repair work should only be carried out by qualified personnel if necessary
under the guidance of a person specially trained in this work.

5. If there is any suspicion or indication that a part in the machine interior has overheated, the machine
should be disconnected. Under no circumstances should you open the control caps before the machine has
cooled down sufficiently, in order to avoid the machine catching fire when the oil vapors mix with
oxygen.

6. All maintenance work should be carried out when the machine is stopped.

7. Prior to dismantling any pressurized part, disconnect the compressor or all the equipment pressure

sources and release pressure from the whole system. In addition, all valves should have a sign stating
“work in progress" on the machine "do not open.”

8. Prior to starting repair work, ensure that the installation cannot be connected either through

carelessness or accident. As a further safety measure, place a warning notice on the starter device
stating “Machine repair in progress, do not connect”.

In installations using diesel, the battery should be dismantled or insulating covers should be placed over

the clamps

If the installation is electric, the main switch should be off and all the safety devices should be

deactivated. Place a warning sign on the short circuit box or the main switch stating “Machine repair in
progress, do not connect”.

9. Limit values (pressure, temperature, revolution adjustment etc. ) should be clearly marked.

10 Never activate machines or tools which are either over or under their limit values (pressure,

temperature, number of revolutions, etc.)

11 Keep an operation log, noting operation data and maintenance work carried out.

12. The HD-50/07should be kept clean at all times, that is, free from oil and other residue and dust.

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Floor Screed Machine HD 50 8

13. Control and clean regularly heat transmission surfaces (cooling blades, intermediate cooler, water
jackets etc.) so as to avoid temperature rise.

14. Carefully check all regulation and safety devices to ensure optimum operation. These must never be out
of service.

15. Avoid damaging safety valves and other pressure reducing devices. Be careful in particular with dirt
from the cement, fine sand or accumulated fibre, which could affect the operation of the devices.

16. Regularly check the pressure and temperature indicators. If acceptable limits are exceeded they should
be changed.

17. Use only original Utiform replacement parts.

18. In order to check the perfect state of the safety devices, you should follow the steps indicated in the
maintenance plan in the instruction manual.

19 DO NOT use flammable solvents, combustible Diesel or carbon tetrachloride to clean parts. Apply safety

measures for protection against noxious vapor from cleaning products.

20. Take extreme care when cleaning during repair work. Avoid dirt by covering parts and openings with a
clean cloth or masking tape.

21. Protect the motor, alternator, air filter, electrical components, regulation devices etc. against damp when
steam cleaning.

22. If you have to carry out work on a machine which causes heat, flames or sparks, the nearby
components should be protected with anti-inflammatory material.

23. Never check the inside of the machine, a pressure vessel etc. using a light with a flame.

24. Place the traction bar and the axle(s) in safe position in moveable machines, if you are working
underneath, or remove a wheel. DO NOT rely on jacks.

25. Prior to dismantling or servicing a HD50/07, motor or any other machine, ensure that all moving parts
weighing over than 15 kg cannot roll or move in any way.

26. When you have finished the repair work, always check that no tools, loose parts or cleaning rags have
been left on top of the machine, on the drive motor or on any other activating mechanism.
Check the direction of the rotation of the electrical motors at every start up and after every change in
connections or electrical repairs, to ensure optimum effect of the oil pump and the ventilator

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Floor Screed Machine HD 50 9

3 Transport

3.1 Special safety indications

• If there is a machine change on site, the mixing and transport tanks should be empty and the machine parts
should not be pressurized.

• Only use an appropriate transport or traction vehicle with sufficient towing load and support.

• Correctly attach the hook to the traction vehicle.

• For safety reasons the trailer should only be moved by two people. Make sure there is always another person
at hand to help.

• If the machines are new or the wheels have just been changed, retighten the screws of the wheels after
travelling a few miles with the rotation moment marked.

3.2 Crane Transport

When moving a machine from site with a crane, the machine has to be attached at two points on his
back and a point at its front. View recommended lifting kit fromUtiform

- Remove or attach all loose parts which could fall when the machine is lifted.

- A technical expert should remain close to the crane driver or should be in contact with him by megaphone.

- Then hang the machine on the crane.

- For raising the machine, use hoisting equipment and machinery with the appropriate capacity.

- Check beforehand that this equipment has been serviced and approved according to local security
regulations.

- If the machine or machine parts are lifted using one or several hoisting openings, loading hooks and shackles
should be used. Do not place cables, chains or ropes directly in the hoisting openings.

- Never use bent loading hooks etc. and attach them in such a way that they are always subject to force in
alignment with the axis of the load support.

- In this case a beam may be placed between the hoist and the load. Also two hoists may be used, bearing in
mind that these cannot be inclined at an angle of more than 30º against the vertical. The support capacity of a
hoist diminishes if the lifting force is not vertical.

- In all cases attach the machine in such a way that it can be vertically lifted and cannot rotate or overturn.

- Be careful with the load and do not work too fast. Acceleration and deceleration should be within reasonable
limits.

- Do not leave the load hanging in the hoist.

- Ensure that no one is in the danger zone surrounding the load.

.

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Floor Screed Machine HD 50 10

LIFTING UP KIT HD50-07

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Floor Screed Machine HD 50 11

3.3 Towing items

All work of adjustment to or assembly of transport elements shall only be carried out by the vehicle manufacturer or
authorized personnel.

Obviously, welding work should not be carried out on any part of the trailer.

In winter, transport elements should be washed with water after road transport, particularly if there is salt on

the road.

Regularly remove any encrusted dirt from the suspension axle.

The identity plaques of the trailer elements should be kept in perfect state as they should always be legible.
This way, when repairing or ordering spare parts, it is always possible to provide the manufacturer with the
specifications and details stamped on the identification plate.

1 Main chassis

2 Jockey wheel (according to model)

3 Hand brake (according to model)

4 Retention device (according to version)
5 Head of the coupling ball or pin

6 Middle part of the tow bar

7 Tow shaft

8 Suspension axle

9 Pneumatic wheels

10 Inertia brake (according to version)

11 Support and brake blocks

3.3.1 Main chassis

The main chassis is specially constructed with quality steel which provides excellent stability for the
machine in operation.

3.3.2 Jockey wheel

This support wheel does not require any particular maintenance.
Turn upwards, lift and check the support wheel while the machine is in operation. To place it in working position,
turn the support wheel downwards until the chassis is in horizontal position. The transfer wheel can only be placed
upwards by the support protective device when it is in unloaded state. This procedure is initiated manually.
Deployment is automatic. In the folding position the transfer wheel blocks on its own.

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Floor Screed Machine HD 50 12

3.3.3 Hand brake or parking brake

Hand brake which is supported by elastic gas suspension serves to safely park the machine. When the chassis
goes backwards the hand brake automatically adjusts.

- Handling the model with elastic suspension using gas: pull the hand brake until in neutral.

- To release the brake, the handle should be replaced in zero position passing through neutral.

- Handling the model with spring cylinder; pull the handbrake up to the last ratchet.

3.3.4 Retention device

When the traction vehicle brakes, or goes downhill, the traction bar is introduced, the brake responds
according to the size of the force of the trailer shaft.

Also when moving in reverse, the brake responds at first. Since the brake drum moves backwards, the effect
of the brake is almost eliminated. When adjusting the retention device, ensure that it is parallel to the main trailer
shaft. If not, the brakes will not function.

.

3.3.5 Coupling head ball or pin

The chassis is prepared depending on the option chosen for transport by car (ball) or by lorry (pin).

National regulations of the countries where the machine is to be transported should be observed.

3.3.6 Middle part of tow bar

The middle part is the connection between the retention device and the tow shaft.

3.3.7 Tow shaft

The tow shaft has a regulator. This means that the height for the transport coupling can be easily and
conveniently regulated.

Before every journey check the safety of the towing bar regulator.

• Bear in mind that when regulating the height of the retention device it is parallel to the towing bar.

Check that the toothed heads are correctly fitted together and that the attachment handle is properly

tightened, and that the safety ring is correctly inserted. If not, there is no guarantee that the brakes will work.

• If there is a ring as traction device, check that the traction vehicle’s blocking system is properly

fitted. If it has a head, check that this is correctly coupled on the ball of the traction vehicle.

• Change the height only in flat areas.

• Secure the machine with the brake block to stop it rolling, then release the handbrake.

If a specific height is maintained for long periods, the toothed head coupling may rust and deteriorate,
therefore regular cleaning of the toothed coupling is recommended.

Periodic maintenance work should be carried out on these elements checking the state of the toothed heads
and the threads, rivets and attachment handles. If a part appears to be excessively worn, it should be replaced.

WARNING! The safety ring is absolutely essential. It must be replaced in the event of loss or wear. Check the

state of the brake cable of the inertia coupling, and the safety cable.

3.3.8 Suspension axle

The suspension axle does not need maintenance and cannot be lubricated as the grease may attack the rubber
elements.

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Floor Screed Machine HD 50 13

Do not carry out welding work on the axle.

3.3.9 Pneumatic Wheels

When changing the wheel, ensure that the correct axle housing corresponds to the wheel couplings.

• Tighten the ball screws with the turning moment marked

• The tires should correspond with the axle specifications.

3.3.10 Inertia brake

Only have brakes repaired in an authorized garage and only use original parts

The wheel brakes fulfill the regulations on toxic substances and EU regulations.

3.3.11 Brake supports and blocks

Fix the wheels with both brake blocks, both on flat surfaces as well as on slopes to prevent the vehicle from

3.3.12 Trailer lights system

The light bar is available in the version for 7 pole plug from 12 V and 24 V. This light system is assembled
as follows:

• Take the light bar and place it at the back of the machine, attaching it with the two spring pins

designed for the purpose.

• Take the lighting cable with its normalized pug for the lighting bar, and connect to the 7 port base on

the side of the machine.

• Connect the plug to the front of the trailer in the area of the tow shaft and connect it to the traction

vehicle.

rolling.

• For dismantling carry out the process in reverse.

If a 12 V traction vehicle is used, the cable may be immediately connected to the vehicle.

If a 24 V traction vehicle is used, a 12 V to 24 V adaptor is required (consult us providing item reference)

If driving a vehicle with a EURO plug, 12 V to EURO adaptor is required (consult us providing item

reference)

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Floor Screed Machine HD 50 14

3.4 Preparation for transport

• Completely empty the mixing vessel.

• Check the tire pressure.

• Regulate the height of the coupling head.

• Release the hand brake.

• Couple the trailer to the traction vehicle

• Raise the jockey wheel and then bend it.

• Attach the brake safety cable.

• Check the cover block, the closures, and the flap on the control panel.

• Secure the locks, to protect against vandalism and theft.

• For road transport the machine should have a working light bar.

3.5 Trailer Transport

For road transport the following should be taken into account:

• Respect the national traffic regulations of the country where the trailer is driven.

• Take documentation and traffic permit for the trailer.

3.6 Lorry Transport

Use only one transport vehicle with sufficient load capacity for the total weight of the machine.

Immediately after loading the machine, stabilize it and attach it in such a way that it cannot come loose. Use
appropriate belts for this purpose, the blocks at the front of the machine, and activate the parking brake, depending
on the model of machine.

Secure any moving parts such as the top of the vessel and the transport pipes.

Transport of a machine without belts is prohibited.

Do not forget to remove the transport safety device key, before the next time the machine is transported.

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Floor Screed Machine HD 50 15

4 Description of the machine

Machine model with Feed Hopper and Shovel.

1 Shovel (according to model)
2 Feed hopper (according to model)
3 Mixing vessel or pressure vessel
4 Shovel Support (according to model)
5 Soundproof housing
6 Main chassis
7 Jockey wheel (according to model)
8 Hand brake (according to model)
9 Retention device (according to model)
10 Transport hose (accessories)
11 Material reception tripod (accessories)

1 2 3 4 5 6 7 8 9

5 3 2 4 1

7 6

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Floor Screed Machine HD 50 16

4.1 Technical specifications

4.1 Engineering data

Machine type................................................ HD 50/07 HD 50/07 T HD 50/07 T/P

Feed Motor Power 36 Kw.
Fuel Gas – Oil
Effective air volume 4’6 m/h3. (*)
Useful capacity of the vessel 200 litres.
Theoretical transport performance 4 m/h3 5 m/h3 6 m/h3 (*)

Transport height 30 floors (*)
Transport Distance e 160 metres (*)

Machine type......................................

HD 50/07 plus HD 50/07 T plus HD 50/07 T/P plus

Feed Motor Power 46,5 Kw.

Fuel Gas – Oil

Effective air volume 5’5 m/h3. (*)
Useful capacity of the vessel 200 lts.
Theoretical transport performance 4,5 m/h3 5,5 m/h3 6,5 m/h3 (*)

Transport height 50 floors (*)
Transport Distance e 180 metros (*)

Total Load height (mm) 900 420 420

Length (mm) 4630 5050 5050
Width (mm) 1650 1650 1650
Total height (mm) 1470 2300 2300
Weight (Kg) 1820 1880 1920

(*) Depending on the type of material, consistency and dosage meter

4.2 Standard equipment

- Centralized greasing centre

- Radio frequency remote control, with battery and charger.

- Accessory box (greaser, adjustment spanners, rubber balls etc)

- 40 (20+20) meters of transport pipe 65 mm c/ coupling

- 1 EC conformance Certificate

- 1 12 month guarantee.

- 1 Instruction book and list of machine parts

4.3 Optional equipment

- 20 metros de manguera transporte 65 mm c/ acoplamiento double, ref. 38312

- 20 metros de manguera transporte 65 mm c/ acoplamiento tripod, ref. 38314

- Tripod receiver material outlet (check outlet)

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Floor Screed Machine HD 50 17

5 Service elements

1 Control panel

2 Pressure gauge

3 Ball valves

3a Vessel ball valves
3b Material outlet ball valves

4 Emergency switch

5 Hydraulic distributor level, hopper activator (according to model)

6 Radio frequency remote control, loading shovel activator (according to model)

1 4 2 3a 3b 6 5

5.1 Control Panel

The motor compressor has the requisite safety devices to guarantee correct operation, while guarding against
breakdowns produced by anomalous work situations.

In case of stoppage, failure is indicated in the instrument panel. Details of the safety devices are indicated
below:

5.1.1 Air pressure meter (PT)

Indicates work pressure of the unit. It is situated inside the machine on the gas-oil tank.

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Floor Screed Machine HD 50 18

5.1.2 Thermo contact temperature air-oil mix (TM)

Stops the machine if it reaches over 110ºC in the compressor drive, indicating the fault via the pilot light L1
of the electrical panel.

When the unit is working on full load, the correct operating temperature is 60 to 65ºC plus the ambient
temperature.

Maximum ambient temperature is considered to be between 40 and 45ºC, depending on the work
load.

It is not possible to restart the unit until the L3 pilot light goes out.

5.1.3 Hour counter (H)

Indicates the number of hours the unit has worked and serves for checking when maintenance and regular
servicing is due.

5.1.4 Hot wire

Protects the installation from short circuits in the electrical system. It is restarted manually. Regulation is set
at 20A.

5.1.5 Motor oil Pressure switch (P)

Measures the pressure of the oil in the motor and if this does not exceed a specific value, it stops cutting
power to the solenoid (SOL) and this is indicated in the L3 light on the electrical panel.

5.1.6 Temperature motor oil (T). Thermo contact

Stops the unit when the motor oil temperature is excessive. This is indicated by the L1 light on the electrical
panel.

5.1.7 Battery charge light.

Indicates that the battery charging system is working correctly. It should be off when the motor is working.

The L5 light on the panel should light up when the contact is activated and the motor is off. When the motor
starts up the L5 light should go off.

5.1.8 Excess air pressure

All the equipment has a safety valve (SV) located in the air-oil tank, tarred at a 10% more than the maximum
work pressure of the equipment, and able to evacuate all the flow produced by the compressor.

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Floor Screed Machine HD 50 19

5.1.9 Diesel reserve

The L4 light on the electrical panel lights up when the diesel level reaches reserve tank. The machine will

not stop but it is advisable to fill with diesel.

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Floor Screed Machine HD 50 20

5.1.10.- Mixer tank grille

The L2 light of the electrical panel lights up when the protective grille on the mouth of the mixer tank is
opened. The unit instantly stops for safety reasons.

5.1.11.-Contact switch

This is located inside the machine, on top of the diesel tank, in the alternator zone. This switch activates the

general contact of the unit.

5.1.12.-Start button

This button on the control panels activates the diesel starter motor. It is advisable not to press this button for
longer than 5 seconds.

5.1.13.-EMPTY load switch

This switch on the control panel activates and deactivates the Y1 electro valve, which switches the
compressor on load or on empty. This switch is parallel to the magnetic contact of the cap of the mixer tank.

5.1.14.- Emergency stop

Large red button on a yellow background underneath the control panel.

When pressed, the unit immediately stops. To start up again it has to be disconnected.

5.2 Electrical circuit

The motor compressor has a 12 volt electric circuit consisting of the motor electrical system and the safety
system, which stops the unit.

The motor electrical system essentially comprises the battery, the starter motor, the alternator, and the
regulator, all the functions of which are indicated in the motor handbook (Instructions for Use) which comes with
each machine.

The battery supplies the energy required for starter motor and associated accessories. The starter motor
activates the machine. The alternator generates alternate current and by means of rectifying and regulating
equipment, provides continuous current which keeps the batteries charged.

For maintenance of these elements, see the Motor Manual attached with each unit.

6 Preparation for operation

6.1 Safety indications

• Safe and careful work begins with the choice of site for the machine. First make sure you are familiar with
the work environment.

• The machine should be installed in a stable flat area

• If the machine is equipped with a feed hopper, there should be sufficient space to lower it without difficulty.

• In machines with feed hopper the machine should be made level using the support feet on either side of the
mixer vessel, securing the corresponding bolts.

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Floor Screed Machine HD 50 21

• In a dusty air be careful that the dust does not blow in the direction of the air aspiration system. The air filter
becomes dirty more quickly and as a result, maintenance, is required more frequently and for the cooler as well..

• Do not locate the machine anywhere where there is a risk of explosion. Unless the machine has been
technically modified with this in mind. Pay special attention to the indications on electric and diesel motors.

• Situate the machine in such a way that the workplace is protected from any possible falling objects either on

the machine or on personnel working nearby. Wear a protective hard hat

• Secure the machine so that it cannot move, with the hand brake on and the blocks for this purpose. It is
advisable to remove the machine lighting system and keep it in a safe place.

• Activate the machine with the requisite safety devices.

• Lay the transport pipes using the shortest route possible. Calculate generous radii for changes of direction
(curve radius = six times the external diameter of the pipes), so that the transport hoses do not bend The least number
of couplings used the better, as in this way the material flows more freely from inside the transport pipes.

• Carefully attach the riser lines with the pipe attachments provided, so that they do not break as a result of
their own weight. We recommend our leather or fabric couplings for the pipes

• Secure all the joints with the pipe couplings to avoid them opening.

• Check the pipes and couplings regularly for wear (abrasion and ageing, see the safety check list for optimum state).

For safety when operating it is important only to use original UTIFORM transport pipes and couplings (or
those authorized by the manufacturer).

6.2 Transport hoses and couplings

There are various types of transport pipes which differ in their interior diameter (also known as nominal
diameter)

The selection of nominal diameter corresponding to each pipe depends on the material transported. The
following points serve as a guide:

Granulation of supplementary material from 4 to 6 mm:

Nominal Diameter 50, 60 o 65

Granulation of supplementary material up to 8 mm, at the most a third of the biggest granules, washed sand, mainly
cement:

Nominal Diameter 60 or 65

Granulation of supplementary material from 8 mm to a maximum of 12 to 16 mm, glutinous sand, mostly grain,
mostly cement

Nominal Diameter 65

WARNING!

All the transport pipes used should be the same nominal diameter, since when using different

nominal diameters, plugs can easily form, and this reduces the transporting efficiency of the machine.

Depending on the nominal diameter the transport pipes, various couplings are required in order to adapt to the
various diameters.

The transport pipes are subject to natural wear, due to abrasion and ageing and therefore a specialist, or other
qualified personnel should check them every 3 months at least to ensure that they are not worn and are in good
condition.

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Floor Screed Machine HD 50 22

If necessary, change the transport pipes and the coupling. Note the change on the safety checklist sheet.

Where the material comes out of the mixer tank, it is possible to reduce the nominal diameter of 65 to 50
mm, thus obtaining a dual function as this will retain oversized gravel so that it does not stick in the transport pipe
and cause blockages.

The transport pipes should be able to support a working pressure of 10 bars, for fluid floor screed machines
and 40 bars for rough cast pumping or spraying machines.

6.3 Operation in closed spaces

In general, bear in mind possible applicable national regulations on working in reduced areas where the
machine is to be used.

Bear in mind that machines with diesel motors operating in closed spaces emit gases
containing carbon monoxide and so the gas should be piped outside by pipes with a

Locate the machine so that it does not block entry or exit areas if the doors are open.

Assemble the machine so that it is easy to work on it- not directly against a wall, to prevent hot air from the
motor being reabsorbed.

Always ensure sufficient ventilation in both the machine and the area, never block the entry of air.

Locate the machine where it will not absorb toxic substances ( such as inflammable solvents etc. but also
dust and other hazardous or toxic substances). Proximity to sparks is also dangerous.

Maintenance work, tests and repairs should take place in a clear, well aerated area.

minimum diameter of 100 mm.

6.4 Prior to start up

Prior to the initial start up prepare the battery for correct operation..

Check the oil level with the machine in horizontal position. If necessary, fill with oil up to the mark at the

top of the tank. Check the correct type of oil in this instruction manual

Also check the level of oil in the compressor and proceed as above.

Before removing the cap when filling with oil ensure that the pressure has been purged.

Check that the level in the fuel tank is sufficient for operation.

Remove dust from the air filters pressing the valve in the filter.

7 Operation

7.1 Safety indications

• Bear in mind the regulations of professional bodies in the sector and all accident prevention standards.

• Immediately rectify or remove any faults which could affect safety.

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Floor Screed Machine HD 50 23

• It is possible that some of the materials used in the work could endanger health and therefore, always wear
appropriate clothing corresponding to the technical specifications provided by the manufacturer ( breathing
apparatus, gloves etc)

• Only mix or transport materials suitable for use in the machine. (See section 2.3 correct use). If in any doubt
contact a branch of UTIFORM.

7.2 Safety indications during normal operation

Pay particular attention to special regulations for lifting the HD-50/07machine.
See chapter 3.2 Crane Transport.

7.2.1 Pressure vessel

Requirements for maintenance and installation:

1. Pressure vessels are used in the HD-50/07as oil separator and mixer and pressure tank.
The operating details are indicated on the vessel identification plate:

• Maximum pressure Ps in bar,

• Maximum operating temperature, T max in ºC,

• Minimum operating temperature Min en ºC,

• Content of vessel, V in l.

2. The pressure vessel may only be used as described above, and in accordance with the technical specifications. Use
for other purposes is not permitted for safety reasons

3. The national regulations with respect to repeated testing must be observed.

4. Never carry out soldering work in the pressure vessel or any other type of procedure using heat.

5. The pressure vessel is equipped with all the protective and safety devices required, such as the pressure gauge,
protective devices to prevent pressure-rise, safety valve etc. Never start up the machine without these.

6. Clean the pressure vessels regularly with the machine unplugged and also bleed the condensate.

7. The installation, construction, and connections must not be changed.

8. The cover and the plate screws should not be used as additional attachments.

7.2.2 Safety valve

Maintenance and repair work should be carried out by the supplier’s authorized representative.

The following tests should be carried out:

1. Check once or twice a year that the elevation mechanism opens correctly. To do this, turn the cap of the

valve in an anti-clockwise direction.

2. Check annual the regulator pressure value according to local regulations. This test should not be carried

out in the compressor but in an appropriate test location

7.2.3 Accident prevention

1. All parts which turn or move from side to side and which are not protected, may constitute a danger to
personnel and in the HD-50/07machine these are protected by a box or they are screwed down.

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Floor Screed Machine HD 50 24

2. Never open the electrical distribution cabinets, connection cells or other electrical equipment while the machine is
powered. If this is unavoidable, for example for measurements, test or adjustments, these jobs should be carried out
by an expert specialized electrician, using appropriate tools and observing the requisite safety measures.

3. The noise, although not very loud, may disturb or make us nervous and after some time our nervous system may
suffer considerable damage.

Depending on the sound pressure level in the workplace, the following provisions must be made:

- Less than 70 dB (A): no special precautions need be taken.

- Above dB (A): any persons who work continuously in this area should use auditory protection.

- Less than 85 dB (A): for sporadic visitors who spend a short time in the zone it is not necessary to take
any specific protective measures.

- Above 85 dB(A): Excessively noisy zone! A warning sign should be placed at the entry to this area
stating that auditory protection is compulsory – even for a short period -in the zone.

- Above dB(A): The warning signs at entry to the zone should indicate that sporadic visitors must wear
auditory protection

- Above 105 dB(A): special auditory protection must be supplied, adapted to the sound volume and the

spectral composition of the sound. There should be a warning sign to this effect at each entrance.

7.3 Check prior to start up

• Make sure that there is no one in the lifting zone close to the machinery with feed hopper and load shovel.

• Never fill with fuel when the diesel motor is functioning.

• Ensure the correct positioning of all the cables. Adequately secure all the risers of the transport hoses and check the
safety of the couplings in the hoses to ascertain that they are adequate and not faulty in any way.

7.3.1 Machine Safety Systems

Prior to starting up the machine, all the protective installations should be in place and they must be

ready to function correctly.

The HD-50/07machine complies with all European safety regulations and the machine is fitted with

all the necessary safety mechanisms such as the grille at the material mouth of the tank.

This grille has a double safety system, it has a butterfly screw which prevents the grille from lifting
off and if this screw is removed and the grille lifted, the machine will not function correctly, as air escapes
through this hole, and secondly the grille has an inductive sensor so that even if the grille comes off the
diesel motor (according to model) it stops automatically.

Never try to put your hand

through the safety grill !

In dangerous situations or when strange noises are heard, with the machine in operation quickly press the
emergency button to stop the machine immediately.

The button is restarted by turning it to the right and pulling outwards.

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Floor Screed Machine HD 50 25

7.4 Mixing

The mixing process is as follows:

• Raise the material reception cone

above the filling opening of the tank.

• Fill the mixer tank halfway up

with aggregate (Z) (approx. 100 l).

• Add aglutinante (B) according to

the manufacturer’s instructions.

• Add necessary water (W).

• Fill the mixing vessel with

aggregate(Z)

• Check whether more water is needed and add if this is the case.

• Prior to closing the mixing vessel with its lid, clean the rim of the tank with a brush or similar tool.

WARNING! Only fill the mixing vessel 15 mm up to the lower rim of the filling spout of the mixing

vessel!

Failure to do so will considerably reduce the life time of the mixing vessel and its wearing parts.

7.5 Transport

The most common form of transport in the HD50/07 machine is in automatic mode but there is also a manual
operating process.

Automatic mode

There is a tap in the lower part of the control panel with automatic or manual position. Turn the tap to automatic
position and the compressor motor is ready to start.

Next the load-empty switch should be activated.

This switch situated on the panel activates or deactivates the Fuel Y1 electro valve , which loads or
empties the compressor. This switch is parallel to the magnetic contact of the mixer tank lid and the
procedure is as follows:

- Close the cast iron cap of the vessel on the filling spout once the material has been mixed to the ideal
consistency.

- Pull the lever (2) and press down until the lid of the tank seals hermitically

- Press the safety lever and activate the compressor load to the position ON, which activates the load­empty switch so that the transport process can begin,

- Transport of the material is initiated when pressure forms in the vessel so that this same pressure causes
the first material to be pushed out of the tank

- As air enters when the material leaves the vessel, the material is transported through the transport hoses
by a jam system.

Never open the cap if it is under pressure!

4

3

2

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Floor Screed Machine HD 50 26

However, this machine has a safety system which prevents opening of the vessel lid when it is under
pressure. Prior to opening the vessel lid with the lever (2), it is essential to activate the safety lever (3) which in turn
activates the opening of the escape valve (4) at the top of the boiler, and in this way any surplus pressure inside the
vessel is released.

Clean the rims of the tank. Change the rubber seal immediately if it shows any signs of cracking or if any
material has got into the join.

Manual mode

This mode of transport is used when a specific amount of mixture has to be transported, for example at the
end of the working day and there is no need to transport all the mixture inside the tank.

When about to transport the mixture, turn the tap in lower part of the control panel to manual position, which
will automatically stop the compressor and enable the top of the mixer tank to be opened and check the amount
remaining inside.

When this has been checked, turn the tap back to position 1, and continue the transport process if you wish to
dislodge all the material inside the mixer tank.

7.5.1 Correct transport pressure

Upward transport:

If you need to transport material to upper floors the elevation pressure will be between 4 to 5.5 bar.

The elevation pressure is regulated with ball valves for upper and lower air. The regulation depends on the
pipe length and conduct , and the proportions of the material mixture in the mixer tank.

If any of the above-mentioned variables change, the pressure should be regulated once more and the pressure
gauge should always be taken into account in this case (2):

If the elevation pressure is raised to more than 4 to 5 bar, continue closing the upper tap (5) and open the
lower tap (6).

If the elevation pressure goes down to less than 4 a 5 bar, continue to open the upper tap (5) and close the
lower tap further (6).

Downward transport

If the mixture has to be pumped downwards for example, to a basement, the optimum transport pressure is
only about. 2 to 3 bar. Here also the transport pressure is regulated with ball valves for upper air (5) and lower (6).
Regulation depends on the length and the transport of the pipes as well as the proportion of mixture of the material in
the mixer tank.

Transport downwards is difficult, as the carrying air can pass through the material plugs in the pipe. For this reason
the transport pipes need to be elevated (see illustration below).

Ground level transport

Ground level transport for example, ground floor or mezzanine is also quite a difficult operation. The
optimum transport pressure is approximately 3 to 4 bar.

For this reason the transport pipes need to be raised (see illustration below).

Laying the transport hoses

Apart from the correct transport pressure, the adequate laying of the transport pipe is extremely important for
the perfect transfer of the material. Raise the pipe directly behind the machine and it is also recommended that the
pipes be raised every 15 to 20 meters in long transport routes, which are also flat with no slopes. (See illustration

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Floor Screed Machine HD 50 27

below).

End of transport

When the mixer tank is totally empty of material, the compressed air will begin to come out without
obstacle from the transport pipe which means that the process is complete.

Next close the ball valve (1) towards the auxiliary compressor. Turn the triangular star reverse switch to
resting position.

When these processes are complete open the lid and begin the next mixing process.

.

Finishing the work

Use the pressure gauge (7). Lower the pressure to below 2 bar, pull the lever (2) upwards, however as
indicated previously, it is necessary to activate the safety lever (3) prior to opening the lid of the boiler.

8

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7

5

6

Floor Screed Machine HD 50 28

7.6 Automatic lubrication

The machine has an automatic lubrication centre which greases the lubrication points of the machine, so

there is no need for the operator to manually lubricate the machine.

The function of this central is performed by a lubrication timer inside the electrical switchboard for

manoeuvre, or within the same oil team, depending on the version of the machine

7.7 Feed hopper

The feed hopper is a hydraulic loading device for the mixer tank. It has two advantages:

It does part of the work for the operator that is, it saves him time, and also enables him to prepare a new
batch of flooring mix while the transport process is in progress.

The hopper operates with a hydraulic system in the machine. This consists of a hydraulic pump coupled to
the reducer of the mixer tank, which activates a hydraulic cylinder with the simple effect of making the hopper move
up and down activated by a lever (8) in the hydraulic distributor especially for this purpose.

The feed hopper only works if the machine is operating

7.8 Loading shovel

The shovel system consists of a shovel which is dragged by a steel cable rolled round a drum- pulley activated by a
hydraulic motor towards the machine.

The shovel has a control device which activates it by dragging the sand to the feed hopper and placing it in the
mixer tank.

The shovel control activates a hydraulic electro valve which in turn activates the hydraulic motor, takes ups the steel
cable of the drum pulley and activates the shovel

7.9 Remote control

The machine is operated using the transmitter on the shovel.

By moving the lever (2) on the transmitter from resting position the drum pulley cable rolls up and the
shovel moves towards the machine.

The hydraulic motor by the drum pulley turns freely and so the shovel can be taken out without difficulty.

There is a reserve battery (4a) in the receiver (3) which is constantly under charge and may be substituted by
the battery in the remote control device for the shovel (1), which is what does the work.

It takes the accumulator 14 hours to charge (with a current of 6.5 mA).

The 4 + 4a accumulators or batteries (7.6 V; 6.5mA) are changed with a black plastic screw and with an
edge the plastic screw is loosened by turning it anti-clockwise, and tightened by turning in a clockwise direction.

Do not change the transmitter accumulator on the shovel until it has completely discharged. This way the

accumulator maintains its full capacity.

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Floor Screed Machine HD 50 29

1 2 7 3

4 4a 5 6
Transmitter Receiver Transmitter Receiver

On the left of the receiver case (3) there is a light diode (7) which lights up when the receiver (3) receives
signals from the transmitter (1). The light diode (7) thus serves to check reception.

Codification

At the initial start up the emission code is saved by the factory. When changing the manual transmitter or
receiver, first it is necessary to delete all the codes saved, by proceeding as follows:

• Delete all the codes saved; press the white key (6) inside the receiver case (3). The deletion process is
complete when the diode lights up for 3 seconds (5).

• Save new codes: Briefly press (1/2 second the white key (6). The red light diode (5) only lights up for 4
seconds. During this time activate the transmitter (1) lever (2). When the transmitter code has been saved
the light diode (5) goes off.

Construction of an EMERGENCY cable:

It is possible to construct a cable to make a direct connection from the transmitter to the power outlet in the

event that the receiver is not working correctly due to interference or some other reason

The cable to use should have the following characteristics: 3x1 mm2, and it should be constructed by
connecting the brown cable to PIN1 of the connector, the blue cable to PIN2, and the earth cable to PIN 3, ensuring
that the numbers at both ends of the cable coincide.

The UTIFORM reference for this remote control cable is 48112.

7.10 End of work

Cleaning the machine

• Cleaning is extremely important.

• Clean connections, fuel and preservatives daily.

• Do not use harsh detergents to clean or diesel fuels, and only use cleaning rags which do not produce
flock.

• Do not use inflammatory solvents or any other hazardous solvents. In particular do not use carbon
tetrachloride.

• The use of caustic solvents can attack the materials of the air system for example, the polycarbonate
covers.

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Floor Screed Machine HD 50 30

• Take precautions to avoid inhalation of toxic steams in cleaning liquids.

• If you use a steam cleaner, protect delicate machine parts from moisture.

• Completely cover the electric motor, the light machine and other electric components, and
regulation devices.

• After cleaning, check all the fuel, motor oil and hydraulic oil conducts as there may be leaks, worn
areas and damage. Repair any damage immediately!

• Remove dirt from inside the machine in following work, covering the parts and openings with a
clean rag, or masking tape.

• Remove coverings / tape immediately after cleaning.

• Clean the machine daily so that it does not become encrusted with dirt which could affect the
functioning of important components.

• Do not try to put your hand inside the mixer or stirrer when the motor is running, even thought the
mixer or agitator is stopped.

• Spray the machine with preservative after cleaning. Do not allow rust to form and protect the
machine taking care not to attack rubber parts, cables and joints.

• Do not expect to have any guarantee for the aforementioned parts if you use other cleaning methods,
particularly diesel fuels.

• Wash the outer part of the machine with water and a brush.

Cleaning the mixer tank and the transport hoses.

Raise the protective grille on the mouth of the tank and bend it to one side. Carefully wash the mixer

tank interior with plenty of water so that no mortar or other material remains.

WARNING! Take particular care with the ends of the vessel axle as there must not be any incrusted

dirt on the mixer axle joints. This would harm them and would eventually cause significant damage.

Place the outlet receptacle in a place where the dirty water can drain out without causing any

damage.

Close the lid of the tank, start the machine and flush out the dirty water through the transport hoses

and the material outlet recipient.

Ensure that the material outlet receptacle is stable and secure as the remains of mortar, water for

washing and pressurized transport air will come out.

Rinse the mixer tank a second time fill it half full with water and empty it again, as described above.

For a final cleaning of the transport hoses, use rubber cleaning balls (ref. 3500180) passing them
through to eliminate any remains of mortar which may still be inside. Repeat this process as often as
necessary until completely clean water runs out of the pipes.

We recommend cleaning the air hoses entering the vessel and at the material outlet. The process is simple and all that
is required is to disconnect both hoses with GEKA and clean its insides with water.

7.11 Faults in material transport

The mixture does not pass through

If the material is not passed quickly through the transport hose, it means there is a fault.

• Close the upper and lower air taps. In this way you will prevent air from escaping from the empty
transport pipe.

• Disconnect the machine and secure it to prevent unauthorized connection

• Eliminate the cause e.g. the mixture ingredients have not been adequately constituted.

A blockage in the transport hose

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Floor Screed Machine HD 50 31

When there is a blockage in the transport hose, the pressure gauge in the mixer tank raises to 7 a 8 bar, as the

compressed air cannot escape.

Do not open the lid of the tank! The tank and the hoses support a higher breaking pressure

than that specified previously so they are not a source of danger.

1. Check to find the blockage by hitting the transport hose.

2. W hen you have found the blockage vigorously shake the pipe from side to side.

In most cases this should be sufficient to dislodge the blockage. However, if this is not the case:
Disconnect the air conduct!

3. Close the upper and lower air taps and open the mixer tank.

Bear in mind that although the machine is stopped, the transport hoses are pressurized,

and the remains of mortar could cause injury when activating the hose.

Avoid splashing with material! Wear protective clothing!

Wear protective glasses!

4. Wait until the pressure gauge of the tank indicates 0 bar.

5. Only open the transport hose in the blocked part and remove the blockage..

Causes of blockages

Blockages can form for various reasons such as for example:

1. Supplementary material with a low percentage of coarse grain in the mixer ingredients: using

supplementary material from the regular sifting line, will tend to lessen the occurrence of blockages.

2. Transport hoses with a small nominal diameter: only transport hoses with a nominal diameter of

60 or 65 mm should be used.

3. A high percentage of agglutinate in the mix ingredients: here use hoses with a bigger nominal
diameter starting at a diameter of

At the same time, coarse sand with a greater percentage of coarse grain should be used.

60 mm.

If any material gets in the eyes despite wearing protective glasses, wash eyes immediately with plenty of cold

Hydraulic agglomerate is aggressive and can damage the eyes.

Consult a specialist immediately

7.12 Fault in road transport

Possible faults in the in the braking mechanism

water.

** Effect of weak brakes:

Problem Solution
Cause 1: The brake linings are worn. The traction bar goes

completely home on braking.

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Readjust the brake shoes

Floor Screed Machine HD 50 32

Cause 2: The brake linings have not been used enough Braking several times will resolve the problem

Cause 3: The brake linings are damaged Renew the brake shoes
Cause 4: Too much loss of friction in the mechanical action of

the brakes. Problem: corrosion in the traction bar.

Check the mechanical action in a specialized
workshop to ensure that they work easily.

** Difficulties in reversing:

Problem Solution

The braking equipment has been too rigidly regulated Readjust the brake system in a specialized workshop

** Overheated brakes:

Problem Solution

The brake system is incorrectly regulated Readjust the brake system in a specialized workshop

7.13 Winter operation

In areas with low temperatures it is more difficult to work.

Make the most of this time if possible to carry out maintenance and repair work on the machine.

Carry out any annual service at an authorized workshop.

Operation without difficulties is guaranteed to 0 ºC. If the temperature goes below freezing point

bear in mind the following points:

• Prepare the workplace and the material accordingly and transport in an adequate manner.

• Do not use frozen material

Preparation of the machine:

• Use fuel with special additives for low temperatures

• Use motor oil with a viscosity suitable for outdoor temperature.

• In extreme temperatures it is advisable to dismantle the battery and keep it in a warm place.

• In batteries which require maintenance, ensure that the acid level is adequate.

8 Compressor

8.1 General Description

The HD-50/07an asymmetric rotary air compressor with lubrication, portable and single sampling for an

effective working pressure of 7 bar.

It is air-cooled, with a cooler which is perfectly adapted to the compressor to provide optimum performance
and energy saving. This motor compressor is sound proofed, which means it can be used in the workplace in the
vicinity of personnel, due to the low noise levels.

The motor compressor system is supported by anti-vibratory supports which also house the diesel tank,
battery and cooling unit.

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Floor Screed Machine HD 50 33

The fuel and air tanks have bleeding caps the same as those corresponding to the diesel motor housing.

8.2 Coupling

The system is coupled directly to the diesel motor.

8.3 Compressor

The compressor housing contains two rotors, screw type with an asymmetric profile, manufactured with
machine tools to guarantee high precision, which together with the strictest quality controls, and provides high
volumetric performance.

8.4 Construction details of the compressor

Figure 2 Diagram of Rotary Compressor Operation
1

.- ASPIRATION 2.- COMPRESSION

3.- COMPRESSION 4.- DISCHARGE

Figure 1 Transversal section of a screw compressor

1.- Drive axle

2.- Radial bearing

3.- Male rotor

4.- Back cover

5.- Axle bearing

6.- Housing

7.- Front cover

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Floor Screed Machine HD 50 34

Figure 3 Oil entry into the compressor

ASPIRATION
Injection of fine grain material
DRIVE
Main injection

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Floor Screed Machine HD 50 35

8.5 Operating diagram

A

: Oil conduct
ARF: Low grain size material non-return
C: Compressor
CA: Aspiration cylinder
D: Tank
FA: Aspiration filter
FC: Oil filter
FR: Oil filter regulation
FS: Filter separator
IF: Low grain size material injection
IP: Principal injection
M Diesel motor
OA: Aspiration Equipment
OC1, OC2, OC3: Calibrated openings
P: Motor oil pressure stat

PT: Working pressure gauge
R1, R2, R3, R4, R5: Regulation channels
R6, R7: Motor cooling fluid conduits
RACC: Compressor oil cooler
RACM: Motor oil cooler
RP: Proportional regulator
T: Thermocouple motor oil temperature
T: Thermocouple compressor mix temperature
TF: Return low grain size material pipe
TP: Oil filling cap
VN: Pneumatic discharge valve
VPM: Minimum pressure valve
VR: Safety valve
VT: Fan
VV: Speed Variator

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Floor Screed Machine HD 50 36

8.6 Unit operation

When the machine is started, air enters through the aspiration valve ( normally open) to the compressor
and when it has been compressed it passes to the separator tank. From this tank it passes through R1, Y1 and R3
and arrives at the aspiration cylinder CA closing the aspiration while at the same time through the R2 air arrives
at the speed variator cylinder which causes the motor to turn at minimum revolutions.
Thus, the diesel consumption is minimal and there is no air production.

Electrovalve Y1 is activated by two contacts situated parallel to each other (see electrical diagram), one
on the lid of the mixer so that it is activated when the lid is closed, and the other is on the control panel and is
manually activated so that it is possible to continue working when the lid contact is malfunctioning.

When Y1 is activated, the passage of air to CA, with which the aspiration opens and the motor
accelerates to its maximum r.p.m. this permits nominal flow of the compressor.

If maximum working pressure is reached in these conditions this transmits the proportional regulator RP
which overcomes the force of the spring (opposed to CA in the assignation valve) and this closes the valve. At
the same time the air passes through R2 contact in order to act on the VV cylinder reducing the speed of rotation
of the diesel motor

When the pressure drops due to the consumption demand, the cycle is inverted.

If at any time the electro valve Y1 is de-energized, there is a return to the initial closed aspiration
situation with the motor idling.

When the machine stops the pressurized air in the screw returns to the aspiration valve. This pressure
overcomes the internal spring of the discharge valve (VN), which opens it and the remaining air in the tank is
released.

8..6.1 Air circuit

The air is taken in through the air filer FA and after passing through the aspiration body OA it is
compressed in compressor C together with the oil injected by the main injection principal IP. This mix is
carried to tank D where it is centrifuged and most of the oil is deposited at the bottom of the tank. The
remaining oil is collected in a separator filter FS, and the air without oil reaches the mixer.

8.6.2 Oil circuit

Oil is injected into the compressor through the main injector IP, having passed through the calibrated
opening OC1 (in this way it injects just the right amount of oil) and the oil filter FC.
Having been separated from the air in tank D, it is carried through conduct A, to the oil cooler of the compressor
RACC where it is cooled by air moved by the fan VTR. Once it has cooled the oil is carried once more to
injection IP.

8.6.3 Returned low grain size material circuit

Remains of oil collected in the separator filter FS are drained to the compressor through the low grain
size material pipe TF, and injected into the compressor by the injection of low grain size material IF, once it has
passed through the non-return ARF and through the calibrated opening OC2.

8.6.4 Motor oil circuit

The motor cooling oil cools in the motor oil radiator RACM using the air moved by the fan VTR.

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Floor Screed Machine HD 50 37

8.7 Operating Instructions

• The INITIAL START UP and the FIRST SERVICE shall be carried out by UTIFORM service
technicians.

• The unit should be sited in the workplace on as level a surface as possible, ensuring that
horizontal and transversal slopes do not exceed 15º. For steeper slopes, consult UTIFORM service
department.

• Face the motor compressor so that air and wind currents do not transport dust and dirt towards
it.

• Keep the compressor as far away as possible when working with sand blasting, grinding
machines etc.

• Keep the machine separate from walls or enclosures where cooling air cannot easily circulate.
You should avoid recirculation of air as this could trip the temperature safety devices.

• If working under cover or in closed premises, take the exhaust pipe outside,
making sure it is the right size for the motor to function correctly and avoiding the
production of noxious atmospheres.

• Check the fuel deposit. Fill, if required, using a reputable brand of diesel and
ensuring that no dirt enters the tank.

• Remove any water and dirt from the fuel filter.

• Ensure that the oil levels in the compressor and the motor are adequate,

NEVER EXCEED THE MAXIMUM OIL LEVEL. ADD OIL THROUGH THE FILLING PIPE IF

NECESSARY. NEVER MIX OILS OF DIFFERENT TYPES OR BRAND.

Do not release the filling cap when there is pressure inside the tank.

• Clean the aspiration filter.

• Ensure that the battery is properly charged.

• If necessary, fill to the required electrolyte level, always using distilled water.

• Check that the terminals are clean and tight.

8.7.1.- Instructions for start up of dry charged batteries.

Safety recommendations

• Do not allow any sparks in the vicinity of the battery and do not use any flame or have

flammable objects near to the battery (risk of explosion)

• Use protective glasses and gloves when handling electrolyte. If the electrolyte comes into

contact with the skin, wash with plenty of soap and water, in the case of ingestion do not induce

vomiting, but drink water or milk to neutralize the acid and consult a doctor, in the case of fabric, soak

the affected area in a solution of bicarbonate of soda or ammonia.

• Do not leave the electrolyte, even when the container is empty within the reach

of children.

• Do not use the electrolyte container for any other purpose and wash it out before

discarding. Remember that there are people who collect items from rubbish bins.

Charging procedure

• Start up of the battery, and its subsequent mounting on the compressor should be carried out

when the machine will be functioning for sufficient time for the battery to be on full charge.

• Remove the plastic caps on the battery and, using the plastic funnel, add the electrolyte included

in the kit to the level of 20 or 25 mm. above the plates.

• Leave the battery in repose for 20 or 30 minutes, after which, gently shake the battery to

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Floor Screed Machine HD 50 38

release any bubbles which have formed and check the new level if necessary, correcting this by adding

more electrolyte. The level should be the same in all the battery elements.

• Replace the cover ensuring that it is properly adjusted.

• Mount the battery in its housing, taking special care to avoid any short circuits

• Apply a light layer of Vaseline on the battery terminals.

• Start the compressor.

• Once it is in service, the battery should be maintained by checking the terminals, retightening

them and cleaning them if necessary, the electrolyte levels should also be checked, as well as the state of

charge, filling and recharging, particularly if it has been stopped for a long period.

When disposing of batteries, bear in mind the regulations on elimination of contaminating
substances. Never throw the content of batteries into the sewage system, rivers, lakes, etc.

8.7.2 Start up

• If the start up takes place after a stoppage, wait 2 minutes.

• Activate the general contact switch situated inside the machine (on top of the diesel tank in the

alternator zone). Check that the L1 battery pilot lights up.

• Activate the start button, release the button and the motor will start.

• The battery charge light (LI) should go off when the motor starts up.

• Leave the unit operating on empty for some minutes while the motor heats.

• Adjust the air taps.
If any lights remain on, immediately stop the machine and check the fault location panel.

Never keep the contact button in start up position, once the motor is functioning if you need two or three
tries to start the motor, wait until the motor stops completely before turning the key as if you do
not do this you may cause serious damage to the starter ring, or the starter motor pinion.

8.7.3 During operation

Check that the working pressure is correct and that no lights are lit on the control panel. If
this is not the case immediately stop the machine and check the fault location panel.

8.7.4 Stoppage of the compressor

• Run the unit on empty for a few minutes.

• Disconnect the general contact.

• When it stops, air discharge will be heard from the ventilation valve (VN), and the air circuit

will empty and it will remain at atmospheric pressure

• Check that the circuit pressure is at zero bar (pressure gauge PT), if it is not, check the air

circuit and the ventilation valve (VN).

• Check the oil level of the compressor and the motor, always cold, to see whether there is

excessive oil consumption on either.

• Having carried out the above actions, the machine will be ready to start up again.

The time between stoppage and start up should be a minimum of two minutes.

DO NOT OPEN OR CLOSE the air outlet taps brusquely to avoid damaging the separator filter.

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Floor Screed Machine HD 50 39

8.8 Correct working temperatures and pressures

8.8.1 Working temperatures

The motor compressor is designed to work at the following temperatures:

• Maximum ambient temperature: 40ºC, for higher temperature seek advice.

• Maximum mixture discharge temperature: 110ºC. At this temperature the unit stops

automatically.

When the unit starts up in a cold temperature (below 5ºC), as a result of the high viscosity of the oil at
this temperature, there may be some saturation of oil as it passes through the separator and oil filters. As a result
the safety valves may activate, with slight oil expulsion into the network and even a lack of lubrication oil
injection in the rotor. It is also necessary with temperatures lower than 5º C to use oil with ISO VG46 viscosity
and freezing point lower than -20ºC.

8.8.2 Working pressures

This unit is designed to provide a pressure of 7.0 bar at the point of air outlet of the machine. This
reading is made on the pressure gauge where it indicates “WORKING PRESSURE”.

Regulation occurs at 7.5 bar, with the differential pressure of regulation being 1 bar, that is,

6.5 bar - 7.5 bar.

9 Maintenance

9.1 Safety Indications for maintenance and repair

Maintenance and repair work should only be carried out by expert personnel, given the case, with the
supervision of a qualified specialist in this type of work.

1. Use the correct tools for maintenance and repair work t

2. Use only original UTIFORM spare parts.

9.2 Safety indications for using tools

Use the adequate tool for each job. If the tools are used in an appropriate and reasonable manner, and
their limitations are taken into account, many accidents can be avoided.

For specialized work, special tools may be obtained. Using these tools saves time and avoids damaging
the machine parts.

1. Only use spanners for screws and bolts or box spanners with a perfect fit.

2. Only use a forked spanner at the flat level of the screw head vertical in the thread. Never use a
forked spanner crossways.

3. Never use a pipe or other type of improvised rod to extend a handle.

4. Never hit wrenches or other tools not for this purpose.

5. Secure the head of the ratchet wrench if extension is necessary.

7. Do not use wrenches with broken or worn points or edges.

8. Use high powered couplings for compressed air or hitting tools.

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Floor Screed Machine HD 50 40

9. Change broken or worn couplings; always keep them clean.

10. Never use a screwdriver for opening, punching, engraving, furrowing or scraping.

11. Use the appropriate screwdriver for each job. It should enter the screw or bolt perfectly. A
screwdriver with rounded edges slips easily. Sharpen it or throw it away.

12. Never use a screwdriver or any other tool near a low tension cable or other electrical
components. The plastic covering of handles is an improvement to the tool and is not insulation
material, unless expressly indicated as such by the manufacturer.

13. Never hit a hardened object with a hammer: place an intermediate non-hardened part between
the object before hitting it.

14. Do not use a hammer with a loose head. Throw away any hammer with a chipped head.

15. Never use an engraving tool or die which has a chipped surface.

16. Always wear ocular protection when carrying out any work involving hitting, scarping
engraving or sharpening.

17. Wear protective gloves when using an engraving tool or die.

The following tables show the maximum Torque Md Nm at a coefficient of friction = 0.14 m total,
with the screw lightly oiled or greased

For glue fixing screws are in place all the previous pairs of tightening by a factor of 1.1.

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Floor Screed Machine HD 50 41

9.3 Machine Safety indications

• Never remove safety devices.

• Never put your hand in the mixer tank when the machine is running.

• Prior to starting any work ensure that no unauthorized person can connect the machine.

• Only specialized personnel should carry out the work.

• Avoid dirt in greased points. Wash the lubricator and the lubricating pump prior to use as the
dirt and sand in the bearings can cause premature wear.

• Grease the machine after every cleaning operation.

• Only use the recommended lubricants and never mix different brands as some lubricants are
incompatible, and the greasing effect will be considerably reduced.

• Lubricate all moving parts not mentioned in the following chapter every six months

9.4 Battery Safety indications

• The electrolyte in the batteries is a solution of sulfuric acid which, if it enters into contact with
them could seriously harm the eyes and skin causing burns, therefore it should be handled with
extreme care.

• When the battery is charged it forms an explosive mixture of gas in the cells which is released
through the ventilation holes, so that an explosive atmosphere can form around the area of the battery
which may last several hours and therefore it is advisable

• Not to smoke close to a battery under charge or recently charged.

• Never to interrupt a powered circuit in the battery terminals as this will normally cause
a spark.

• If an auxiliary battery is connected alongside (AB) by an amplifier cable with the
compressor battery (CB): join + de AB port with the + de CB port and then the – CB port
with the compressor mass.

When disconnecting carry out this process in reverse.

9.5 Daily lubricating points

If the machine does not have an automatic lubrication centre, or if it is out of order, the following points
require greasing.

1) Lubricate the seals of the mixer axle and the bearing of the mixer axle with the motor running twice a

day.

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Floor Screed Machine HD 50 42

2) Once a day grease the air release ball valve in the lid of the vessel.

• Scrupulously clean the lubrication points

• Lubricate until the grease is visibly coming out of the interior of the axle.

9.6 Weekly lubrication points

Machine model with feed hopper: grease the two manual lubrication points in the articulation axle of the

hopper.

• Carefully clean the lubrication points.

• Lubricate until the grease is visibly coming out.

9.7 Six monthly lubrication points

It is necessary to lubricate the stationary device and the hand brake as illustrated below:

x Carefully clean the lubrication points.
x Lubricate until the grease is visibly coming out.

If kept at a specific height for a prolonged period, the toothed heads of the connection may rust
and thus deteriorate; therefore the toothed connections should be cleaned regularly.

9.8 Automatic lubrication centre

The automatic lubrication centre lubricates the following machine points automatically with the
adequate amount of grease:

1. The mixer axle seals in the mixer tank in the motor part.

2. Back support on the mixer axle, in the blind part.

The front support of the mixer axle should be lubricated once a month. The lubricating point is on the

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Floor Screed Machine HD 50 43

side of the lubricant recipient of the lubrication centre.

9.9 Preventive maintenance - summary table

The program we provide below provides a series of instructions, in order to obtain optimum useful life
and performance of the motor –compressor and serves as a useful guide to the machine performance (see Table

1).

The checks we propose, that is, the inspection points of 100 to 500 hours should be included in the
1,000 hour checks.

Follow the manufacturer’s instructions in the case of the motor

This table serves as a guide, as many of these operations depend on the type of work or the place and
atmosphere where the machine is running. Therefore, for example: the aspiration filter is changed when it is
broken or useless, and it will last several hours longer than those indicated if they are periodically and correctly
cleaned. The oil filter, since is it is an integral part, should be changed periodically, depending on the
circumstances; the same applies to the separator filter; as in the case of these elements, as well as for oil,
working conditions considerably influence this and duration can vary a lot.

It is advisable to keep a log book for the machine which indicates all the operations and anomalies, if
these exist, such as amount of working hours.

The instructions should be followed at all times and you should use the elements as indicated by the
factory in the corresponding instruction manuals. UTIFORM will not accept responsibility for breakdowns due
to unjustified or incorrect use of the machine or its accessories.

Table 1. Table providing guidelines for preventive maintenance for normal working conditions.

8

Running hours
Operation

COMPRESSOR

Check oil level
Clean admission filters
Check panel indicators
Check fuel level
Check if the radiator is clean
Check oil filter
Check separator filter
Change oil
Replace oil filter
Check safety devices
Replace aspiration filter

Replace separator filter
Clean radiator
Check regulation
Change fan belt
Replace nylon piping and

connections
General Service

Replace cables and hydraulic hose
Change bearings
Lubricate fan axle supports

(1) The first change of oil and the oil filer should be carried out after 250 hours operation

Daily

*
*
*
*

50
Weekly

*

500
3
months

*

1000
6
months

*
*
* (1) * (1)
*

2000
1
year

*
*

*

5000
2
years

*
*
* (2)
*

*

8000
4
years

*

20000
10
years

* (3)

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Floor Screed Machine HD 50 44

(2) In bad working conditions the fan belts may need more frequent changing.
(3) It is acceptable to check the state of the bearings (Preventive maintenance with ultrasound or similar) at intervals.

8

Running hours
Operation

MOTOR (4)

Check oil level
Check fuel filter
Check the oil pressure with the motor

running.
Clean and drain the fuel deposit

Check the battery electrolyte level
Clean coils and terminals
Consult the motor manual

(4) These are some of the most important aspects of the motor maintenance
ºAlways remember that specific substances require recycling. There are specialized waste treatment companies who will treat any waste
resulting from maintenance of the equipment.

Daily

*
*
*

50
Weekly

*
*
*

500
3
months

*

1000
6
months

2000
1
year

5000
2
years

8000
4
years

20000
10
years

9.10 Unit maintenance

9.10.1 General

• Keep the machine clean

• Check the screws and bolts in general, the chassis, supports instrument panel, electrical connections

etc. to ensure that they are all tight.

• Check for any leaks in the circuits

• Check that the fan is working properly (no broken blades) and make sure the oil cooler is clean and

free of cracks.

• Inspect the whole unit, using UTIFORM

9.10.2 Check safety devices

UTIFORM technical service should check the safety switches at least once yearly or every 3,000
operating hours

.

9.10.3 Check the safety valve

This should be checked at least ONCE A YEAR BY AUTHORISED PERSONNEL

Carefully read the recommendations for use of the SAFETY VALVE attached with the equipment
documentation.

9.10.4 Change the compressor oil

The frequency of oil and filter changes are those of normal aspiration conditions.

With respect to oil, it is VERY IMPORTANT to bear in mind the following considerations:

• Under no circumstances should you use normal oils for motors available in trade under the name HD.

• Never mix oils of different brands or types.

• The correct way to determine exactly when the oil should be changed is to

make periodical checks on the oil. Some brands have special oils for screw

compressors where oil does not need changing very often. ALWAYS consult

UTIFORM first if you wish to use one of these oils.

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Floor Screed Machine HD 50 45

• When draining the oil ensure that the whole circuit is emptied.

With the first oil change, change the oil filter as well. When disposing of oil, bear in mind
current regulations for eliminating contaminating substances

that the useful life of the oil diminishes

• If working at pressure of more than 10 bar or with oil temperatures above 100ºC, bear in mind

Emptying and replacement of oil

• Stop the unit, ensure that the circuit is not pressurized and release the cap of the tank and the

lower radiator cap.

• Remove the lower caps and drain the used oil. Check that there are no bits of metal scale or dirt.

• Correctly tighten all the drainage caps and fill the tank to its maximum level, ensuring that you

do not exceed the limit, too much oil would produce oil overflow and the unit would not

work properly.

• Place and tighten the filling caps.

• Check that they are tight enough and that there are no leaks.

• Filling the cooler is done only and automatically when the machine is running.

It is advisable to bleed the oil tank periodically to drain away water. To do so the machine must be
stopped for approximately 3 hours; following this time release the lower cap of the tank and let out the water at
the bottom. The frequency of bleeding depends largely on the working conditions (ambient temperature, relative
humidity, work load etc...). As a guide it is possible to estimate this at a frequency of about every 500 hours.

If the operation is carried out after a period of running the machine, the oil might be at a high
temperature.

Be particularly meticulous in removing any oil spilt during the oil change, so that there is no
danger of slipping or falls.

9.10.5 Motor oil change

Consult the Instruction Manual of the motor on the viscosity recommendations and the frequency of oil
change.

If in doubt, consult the UTIFORM technical service (or the motor manufacturer).

9.10.6 Motor and/or compressor aspiration filter

It is essential that during the life of the compressor and the motor, as little extraneous particles as
possible enter the machine.

Therefore, the best protection possible against wear caused by dust is to keep the filtering element of the
air aspiration in perfect condition, checking, cleaning and renewing the cartridge with a frequency which will
depend on the machine’s working conditions and environment.

The combined air system, with a cyclonic-type integrated pre-separator with a dust trap, and the filter
cartridge provides maximum degree of dust filtration (almost 100%).

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Floor Screed Machine HD 50 46

9.10.6.1. - Cleaning instructions.

Cleaning should be done daily and even more frequently if the work conditions are very dusty.

Never start the engine of the machine without air filter. Do not continue to have the machine in
operation with damaged air filters.

Before the assembly, it is necessary to verify that the new units do not show cracks or holes.
If the unit (4) is damaged, discard it.
If the cartridge security (3) is dirty, that means that the filter unit is malfunctioning.

9.10.7 Air-oil filter separator

This element, which is extremely important to ensure air with almost no oil and practically no lubricant
consumption, consists of a layer of micro fine fiberglass protected by a sheet of perforated steel which catches
the drops of oil which then coagulate through gravity, obtaining in good conditions high efficiency and ensuring

a residual oil content in liquid phase of 2 to 3 p.p.m. (parts per million) equivalent to 2 to 3 mg (oil)/Nm

3

(air).

The oil separated by the filter separator is recovered though the LOW GRAIN SIZE MATERIAL
OUTLET and injected once more into the compressor.
Below see the illustration of the air-oil separator filter which comes with this unit.

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Floor Screed Machine HD 50 47

9.10.7.1. - Check the state of the filter separator.

If there is any suspicion of dirt or deterioration of the filter separator, request a check from the
UTIFORM service dept.

9.10.7.2. - Low grain size material return.

Due to the importance for correct functioning of the compressor, of correct low grain size
material return from the compressor filter separator, check that the low grain size material pipe is not
blocked in any part.

9.10.8 Oil filter

In order for the equipment to function effectively, the compressor should be injected with sufficient oil,
by the pressure injection. Therefore, it is necessary to ensure that loss of charge in the oil circuit through the
filter is kept to a minimum.

9.10.9 Air and oil radiator

Care should be taken to ensure that the radiator is kept clean, both its external face and its interior, since
if this is not the case it will lose efficiency, and in some cases alter the efficient operation of the unit.

In order to clean, depending on the work conditions, and having stopped and depressurized the unit
beforehand, dismantle the fan protection and blow compressed air or spray water through the cooler panel
removing any dirt. (Take care not to send the debris in the direction of the compressor aspiration). For more
thorough cleaning, use the UTIFORM service dept.

9.10.10 Motor

For motor maintenance, repairs or any anomaly, consult and follow the instructions in the Manual
(Instructions and Handling) which comes with each unit. If, despite this, you still have difficulties, call a
UTIFORM technician or the motor manufacturer.

9.11 Additional maintenance every 8 hours of operation or on a daily basis.

Prior to commencing the work

• Check the hoses and couplings to ensure that they are in good condition.

• Check the oil level in the diesel motor.

• Check the oil level in the compressor.

• Check the fuel level

• Self lubrication system: Check whether the amount of grease in the recipient is sufficient.

When running

• Check that the self lubrication system is working correctly

• Check the amount of fuel.

When work is finished

• Scrupulously clean the machine. A thorough clean after every job considerably prolongs the

useful life of the machine. Use a biodegradable preservative for machines.

• Check the hoses, couplings and belts for defects or wear.

• Check the air filter dirt indicators.

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Floor Screed Machine HD 50 48

Prior to transporting the machine

• Check that the light bar works.

• Check that the cover is properly closed.

• In the model with hopper and shovel; the hopper must be securely chained. The shovel is

securely attached to the hopper.

• Check the brakes and trailer equipment.

• After 50 km retighten the wheel screws!

9.12 Additional maintenance every 40 hours of work or on a weekly basis

Take into account maintenance work described in previous sections and also the following:

• Check the self regulating lubrication system: check to see if the amount of grease in the

receptacle is sufficient. Grease the machine at all lubrication points (damper, axles, valves, etc.)

• Check and change all the belts if necessary.

• Check the state of the hoses for upper and lower air. Clean or change if necessary the retention

valves.

• Check the air filter and clean it if necessary

• Check the tire pressure.

• Check the state of the shovels and the wear plates on the vessel and change if required.

1º Service: 50 initial hours of operation

Carry out all the previous regular maintenance operations and in addition:

• Change the motor oil (7 litres) and the oil filter.

• Change the fuel filter.

• The model with hopper and/or shovel; Change the hydraulic oil filter of the shovel or hopper

system.

• Check the air, oil and diesel system to ensure that there are no leaks and repair or replace

defective parts.

• Checks screws, and if necessary retighten them in particular the wheel screws.

9.13 Additional maintenance every 500 hours of operation or six monthly intervals

Take into account the maintenance work described in maintenance periods described above as well as
the following:

• Check the battery and connections.

• Clean the radiator (interior)

• Change belts (reducer, alternator, fan)

• Change upper and lower non return air valves if required.

• Check the wear plates and the mixer blades of the vessel and change if necessary.

• Clean the diesel tank filter

• Change the fuel PVC filter.

• Check the set of wheel bearings.

• Change the seal on the vessel cover

• Change the air filters and the interior cartridges.

9.14 Additional maintenance every 1000 hours of operation or once yearly

Take into account the maintenance work described in maintenance periods described above as well as
the following:

• Change the oil in the reducer (3 litres SAE 680).

• Check the compressor safety valve.

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Floor Screed Machine HD 50 49

• Check that the mixer tank is in good condition and the compressor boiler..

• Change the compressor oil separator.

• Change the valve cover seal.

• Change return filter of the hydraulic tank (only the hopper and shovel model).

• Regulate the set of motor valves.

9.15 Lighting

Check that the lighting equipment works prior to transporting the machine. Change any defective bulbs
immediately.

9.16 Tires and chassis

If the machine is stopped for a prolonged period it is advisable to raise the machine onto blocks to save
the tires and prevent their distortion.

Grease all the moving parts of the body.

After changing the tires or in the case of a new machine it is advisable to tighten the wheel screws after
moving the machine a few meters.

10 Lubricants

Diesel motor oil

Viscosity: SAE 15 W 40

1st filling: approx. 8.0 l.
Filled with subsequent change of filter: approx. 6.5 l.

Gear oil

Viscosity: SAE 680 Amount: approx. 3 litres

Compressor oil

Viscosity. ISO CLASE HLP 46 ó VG46

Quality: synthetic mineral oil Quantity: see section 13: table of technical specifications

Hydraulic oil in the machine with feed hopper and/or shovel

Viscosity: 46 HLP Amount: 12 l

WARNING: only high-quality mineral oil for hydraulic systems with antioxidant, no foaming and

wear resistant, according to ISO-VG 32 to ISO 3448, in line with the room temperature

Viscosity: > +25°C = ISO VG 68

-10 a +25°C = ISO VG 32/46
< 0°C = ISO VG 15

Lubricating grease

Lithium grease KL

Never mix different types of oils or grease!

Used oil is disastrous for machine. It is advisable to use top quality oil, as the better the quality the

better the machine will operate and its useful life will be much longer.

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:

Floor Screed Machine HD 50 50

11 Location of faults or breakdown

If the machine does not start, despite the above indications, or if it does not function normally, in the
following Table we indicate some possible reasons and their solutions.

It is assumed that the motor is correctly connected and that all the controls are in the correct position. If
the motor has stopped due to the intervention of a safety device, check the reason and correct the fault.

The following list describes the most frequent faults. If you note any irregularity which is not
included in those described below, stop the machine, analyze the gravity of the fault and contact
the nearest UTIFORM technical UTIFORM.

Whether the symptoms are of the more frequent type with recommended solutions
indicated, or not, prior to any operation the SAFETY INDICATIONS in this Manual must be
observed.

FAULT DIAGNOSIS RECOMMENDED SOLUTION

1. The indicator lights on the panel
do not light up on general contact.

2. The lights go on but no start up 2.1. Do not open the diesel electro

3. The system does not charge when
electro valve Y1 is activated

1.1. Faulty bulbs.

1.2. Hot wire activated.

1.3. Battery disconnected.

1.4. Flat battery.

valve.

2.2. Air in the diesel circuit.

3.1. Closed aspiration. 3.1.1. Check for air leaks in the regulator

1.1.1. Fit new bulbs.

1.2.1. Disconnect the hot wire. If it trips again
check the installation as there must b e a short
circuit.

1.3.1. There may be a disconnected, broken or
sulphated battery terminal

1.4.1. Charge battery.

2.1.1. Deteriorated connections to the electro
valve. Check

2.1.2. A safety device may be preventing start
up acting on the electro valve. Check safety
connections.

2.1.3. Deteriorated electro valve. Replace.

2.2.1. Drain circuit.

circuit.

3.1.2. Manually check to see if the aspiration
throttle is blocked.

3.1.3. Aspiration body blocked. Replace.

4. Excessive oil consumption of
Compressor

5. Oil comes out of the aspiration
filter when the unit stops.

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4.1. Separator filter dirty or
broken

4.2. Excess oil in the tank

4.3. Excess oil in the low grain
size material separator. Blockage
in the low grain size material
filter.

4.4. Leaks in the oil circuit

4.5. Working at low pressure.

5.1. The retention valve of the
aspiration body does not close.

4.1.1. Replace separator filter.

4.2.1. Check the oil level (when cold) and
empty until the requisite level is reached.

4.3.1. Low grain size material discharge
channel obstructed, dismantle and clean. If
excessively dirty replace.

4.4.1. Check the circuit and correct leaks.

4.5.1. Increase working pressure.

5.1.1. Replace the aspiration device

Floor Screed Machine HD 50 51

6. The safety valve trips due to
excess pressure. Pressure rises above
the working value and the machine
does not enter on empty

7. When it enters on empty it
continues to send air through the
mixer tank.

8. After entering on empty the unit
does not enter on load mode.

9. The motor does not reduce speed
when it enters in empty mode but
closes the compressor aspiration.

10. Motor speed or the aspirations
do not retain stable position.

11. The working pressure is lower
than the nominal value for the unit.

12. The motor stops when the starter
button is pressed.

13. The unit stops after working for
some time.

14.1. Not much oil injected.

6.1. Regulation not properly
adjusted

6.2. Aspiration cylinder CA
stuck.

6.3. Pneumatic valve VN

6.1.1. Check and re-regulate.

6.2.1. Dismantle the cylinder check the
blockage and if necessary replace

6.3.1. Replace with a new one

6.4.1. Regulate correctly.

obstructed.

6.4. RP not correctly regulated

7.1. The aspiration device does
not close totally.

7.1.1. Check closure and if necessary replace.
Take action on the regulation screw of the
device.

8.1. Aspiration cylinder CA
stuck.

8.2. Electrovalve Y1 fails.

9.1. Failure of the speed variator
cylinder.

8.1.1. Dismantle the cylinder and check the
blockage and if necessary replace.

8.2.1. Replace electro valve Y1.

9.1.1. Check air leaks in the cylinder and
correct them.

9.1.2. Cylinder housing deteriorated. Replace.

9.1.3. Rod stuck. Check and clean

10.1. Incorrectly regulated 10.1.1. Correctly regulate.

11.1. More air is needed than that
provided by the compressor.

11.2. Does not reach the speed of

11.1.1. Check the use, and verify and correct
leaks in the installation

11.2.1. Readjust regulation
the motor indicated in the
specifications..

11.3. Aspiration filter obstructed.

11.4. Do not open the compressor
aspiration.

11.5. Separator filter obstructed.

11.6. Air leaks of the separator

11.3.1. Clean the filter or replace it.

11.4.1. See point 3 of the present table.

11.5.1. See section 12.7 of the Manual.

11.6.1. Check and correct leaks in the safety

valve or drive pipes

tank.

12.1. There is oil pressure in the

12.1.1. Check the oil level in the motor.
motor.

13.1.1. Check which one and correct the fault

13.1. Some safety devices trip.

in accordance with previous points.

13.2.1. In all cases and in the event of any

doubt consult UTIFORM technical service.

13.2. There is no apparent motive.

14.1.1. Check and/or replace the oil filter.

14.1. Not much oil injected .

14.1.2. Check for possible blockage in the

piping or in the calibrated opening OC1 and
for leaks in the oil circuit.

14.1.3. Not much oil. Fill with the compressor

stopped and WITHOUT PRESSURE.

14.2.1. Clean cooler.

14.2.2. Poor quality oil, replace it, stopping the

14.2. In effective cooling of the
unit.

compressor and WITHOUT PRESSURE.

14.3.1. Correct the position leveling the unit.

14.4.1. Place the unit so that it does block the

entry of cold air and avoid possible

14.3. Work position of the
machine slopes considerably.

recirculation of hot air towards the cold air
entry.

14.4. Entry of air in the blocked
machine and/or recirculation of
the hot air.

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Floor Screed Machine HD 50 52

12 Storage

When the motor-compressor is out of action, there are some mechanisms which might rust (particularly
in very damp climates), and cause difficulties and malfunctioning when the machine starts up. For this reason, it
is advisable to take some precautions during the storage periods. Below we provide a brief summary of these.

If the period is going to be a short one (one or two months) it should be sufficient to start up the unit
once a week, so that it functions on load so that it circulates a good amount of oil through the circuit, until it
heats up and then keep it like that for 15 minutes. During this period the outlet tap will open and close so that
the regulation mechanism moves, thus avoiding subsequent strangulation.

When the storage time is to be longer the protective operations need to be longer:

• Empty the compressor oil circuit when the unit is still warm and refill it with protective oil

• Check and clean properly the motor aspiration and compressor filters.

• The oil filters and the separator can be left if they are in good condition. If the loss of load
approaches limit values, then change them

• Empty and clean the fuel tank. Then mix the fuel with the protective oil (10%) and refill it

• Bleed the fuel system.

• Start the equipment and run it on load for 10 minutes to ensure that the protective device

reaches all the elements.

• Close the valves or outlet taps.

• Dismantle the batteries, check that the level of the vessels is correct and store them for in the
place set aside for this purpose.

• Remove the belts and grease the protective elements of the pulleys.

• Now empty the compressor oil system.

• Protect the terminals of the electrical circuit with the appropriate elements.

• Grease all the articulations, wheel hubs, brakes and mechanisms.

• Clean the unit removing foreign elements and cover the motor and compressor openings with
water resistant material.

• Bear in mind the storage of the motor (section 12.1).

• Close the chassis, clean the external surface and apply a layer of protective wax.

• Note in a visible place that prior to starting the machine up again, it is necessary to check and
fill the oil circuit.

• Check that the place where the machine is kept is appropriate and protected from the elements

• Block or stabilize the unit prior to storing it.

These are minimum precautions, to be taken in normal environmental conditions. However, periodical

inspections are advisable and if there is any sign of rust anywhere immediately take the appropriate measures.

12.1 Conservation of motors and compressors

Below we explain how to deal with motor compressors activated by diesel motor when it is not planned

to use them for periods between 6 and 12 months.

This procedure is valid for new compressors, that is, those which manufacturing takes into account that
their start up will be delayed, for example, those machines for export, or also for those which though they have
been working for some time, their proprietor does not expect to use them for a season (campaign work, winter
stoppages, etc.).

The description below is both for the motor and the compressor. However, in the “User Manuals”
delivered with the motors the manufacturer explains the procedure.

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Floor Screed Machine HD 50 53

12.2 Operations prior to stoppage

Prior to carrying out any operation on the unit stop it and check that the circuit is depressurized.

1.- Motor lubrication system. With the motor still hot, empty oil from the motor
following the specifications of this Manual, regardless of how long it has been in use.

2.- Replace the filter element of the filter cleaning the vessel if it is not an integral
enclosed filter

3.- Remove the covers of levers and grease with plenty of oil. If, when you remove the cover, there

is a copious amount of sludge, this is an indication that there is probably sludge in the interior, in which

case it would be advisable to clean them with cleaning oil. Fill the sump to the correct level, run the

motor until it reaches normal working temperature and keep it running for 15 to 30 minutes without

charge after which time it may be stopped and the oil can be drained off while it is still warm.

4.- Fill the sump with conservation oil to the minimal level according to the attached instructions

and grease the levers.

5.- Empty the fuel circuit by loosening the drainage valves, fill both the injection pump and

the rest of the circuit with conservation oil SAE-10,do this manually with of the feed pump

until the circuit is completely full; next activate the starter motor so that the oil reached the

injectors and chambers without firing. Before, open the lateral cover of the pump (BOSCH) and

spray the rack with oil as well as the pistons, closing the cover correctly.

In addition, conservation oil may be mixed with fuel using 10% oil and running the motor for 10

minutes.

6.- Empty the oil from the filters of the bath/oil and fill with conservation oil.

7.- Loosen the belts and grease the necks of the belts. Prior to start up clean and connect according

to instructions.

8.- Carefully close the aspiration conducts, the vent holes and the exhaust.

9.- When the motor is delivered in these conditions it is necessary to indicate this fact clearly and

legibly and affected parts should be labeled.

10.- Batteries, are delivered dry, with instructions for use attached.

11.- For start up: Remove conservation oil from the motor, filer and injection pump; clean belt

necks, remove admission and exhaust plugs; and fill with the recommended operating oils.

Prior to starting the motor, turn the motor without firing a few times ensuring that everything turns
without problems. Once it is started, do not accelerate at the start but wait until the oil has filtered into every
part.

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Floor Screed Machine HD 50 54

13 Declaration of EC conformance

The company UTIFORM TECHNOLOGIES, SL, hereafter UTIFORM, domiciled in:

Industrial "The Maromas," C / France-Ireland. 03,160 - ALMORADI (Alicante) SPAIN

HEREBY CERTIFIES that the machine

Model: Floor Screed Pump / Machine

Brand: UTIFORM Serie: HD 50/07

Serial number: Manufacture Year:

Complies with Directive 2006/42/EC (17/05/2006) on the approximation of the laws of Member States on
machines, which repeals the previous directive 98/37/EC and the corresponding transposition into national.

It is also in accordance with the provisions of the following EC directives:

Directive 2000/14/EC (08-05-00) on the approximation of laws of Member States on noise in the environment
by equipment for outdoor use.
Directive 89/336/EC (19-02-73) on the approximation of the laws of Member States on electromagnetic
compatibility, which was amended by directive 92/31/EEC and 93/68/EEC.

cWe declare that moreover has been made self, with the machine in accordance with the provisions and
requirements of the following European Norms:

EN 292-1;1991.- Machinery safety. Basic concepts, general principles for design.. Part 1: Basic Terminology,
method.

EN 292-2;1991.- Machinery safety. Basic concepts, general principles for design. Part 2: Technical principles
and specifications
EN 292-2;1991/A1;1995.- Machinery safety. Basic concepts, general principles for design.. Part 2: Technical
principles and specifications (Modification A1)

EN 294:1992.- Machinery safety. Safety distances to prevent upper parts reaching hazardous zones.

Model: Typ:

EN 418:1992 .- Safety of machinery. Teams of emergency stop, functional aspects. Principles for design
DIN EN 809 .- pumps and pumps for groups of fluids: Safety Provisions DIN EN 12100 -; EN 12100-2 .-

Machines for the transportation, distribution and projection of concrete and mortar
DIN EN 13445 .- Deposits with no pressure brought to the flame
EN 60204-1:1997 .- Safety of machinery. Electrical equipment of machines. Part 1: General requirements
EN 50081-1:1992 .- Electromagnetic Compatibility. Generic standard broadcast. Part 1: Residential, commercial

and light industry
EN 50082-1:1992 .- Electromagnetic Compatibility. Generic standard immunity. Part 1: Residential, commercial

and light industry
EN ISO 3744 .- procedure for determining the sound power levels through sound pressure. With a noise

emission level of average LWA = 92 dB and a noise emission level of guaranteed LWA = 95 dB.

This Conformance Declaration shall be limited to the liability of the referenced product in the event
that the vendor or the distributor on their own behalf and at their own risk, and without our express
authorization, carries out changes to the machinery, uses the machinery for other purposes than those specified,
or to work in a country outside those protected by the EC 98/37 EEC regulations, or in the event that
unauthorized third parties repair the machine with assembly and wearing parts.
In Almoradí, on 14 October de 2004

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Miguel Ángel Peco

Ing. Técnico. Industri

Floor Screed Machine HD 50 55

14 Safety checklist

When necessary (every 3 months at the most), change all the transport hoses and couplings.

Bear in mind the appropriate operating pressure!

LABOUR HOURS DATE COMMENTS SIGNATURE

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Floor Screed Machine HD 50 56

15 List of maintenance jobs

LABOUR HOURS DATE MAINTENANCE CARRIED OUT SIGNATURE

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Floor Screed Machine HD 50 57

16 Spare part order form

UTIFORM TECHNOLOGIES S.L.
Servicio Técnico – Postventa
Pol. Ind. Las Maromas, Esq. C/ Francia e Irlanda
03160 – ALMORADI
Tel. + 34 96 570 29 82 Fax: + 34 96 570 29 83

Delivery Address................................................................................................................................

Town................................................................... Province ...................................PC.......................

Client Name/nº..................................................................................................................................

Company.....................................................................................................................................................

.

Address....................................................................Town...................................PC.......................

Telephone.......................................................... Fax...................................................................................

Type of dispatch _____NORMAL _____URGENT

Type of delivery _____Full delivery _____Partial delivery

Machine model: _____________________Serial number

This order is in accordance with the current sales conditions of UTIFORM.

REFERENCE DESCRIPTION AMOUNT

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Spare partsSpare parts

Ersatzteilliste

Pièces de RechangePièces de Rechange

DESPIECE

HD 50/07

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INDICE

E

INDEX

I

1. Plano general.

2. Elementos de remolque.

3. Conjunto motor diesel.

4. Conjunto compresor.

5. Separador de aceite .

6. Caldera.

7. Juntas eje caldera.

8. Placas Desgaste.

9. Sistema de palas caldera.

10. Reductora accionamiento.

11. Sistema neumático.
accionamiento mezcladora.

12. Sistema de aire.

13. Salida de material.

14. Sistema eléctrico.

15. Sistema de seguridad.

16. Sistema de engrase.

17. Tolva de carga.

18. Pala de arrastre.

19. Trípode receptor de material.

20. Mangueras.

21. Accesorios.

22. Kit de Mantenimiento.

ANLEITUNG

1. Allgemeines schaubild.

2. Bauteile der anhängervorrichtung.

3. Dieselmotoreinheit.

4. Kompressoreinheit.

5. Öl-Separator.

6. Mischkessel.

7. Mischkesselabdichtungen und -lager.

8. Verschleissbleche.

9. Mischwerk.

10. Getriebe zum mischwerk und
Aufhängung.

11. Pneumatische
Riemenspannvorrichtung.

12. Luftleitungssystem.

13. Kesselabgang.

14. Elektrische anlage.

15. Sicherheitseinrichtungen und
magnetschalter am kesseldeckel.

16. Zentral schmieranlage.

17. Beschickervorrichtg.

18. Schrappereinheit mit fernsteuerung.

19. Auslauftopf.

20. Schläuche.

21. Zubehör.

22. Wartungssätze.

D

1. Combined diagram.

2. Towing elements.

3. Diesel engine.

4. Compressor unit.

5. Oil separator.

6. Vessel.

7. Vessel's axis joints.

8. Vessel wear plates.

9. Plaques usure cuve.

10. Mixer gearbox.

11. Mixer pneumatic system.

12. Air system.

13. Material outlet.

14. Electric system.

15. Safety system.

16. Greasing system.

17. Skip.

18. Scrap.

19. Tripod material receptor.

20. Hoses.

21. Accessories.

22. Maintenance kit.

INDICE

1. Plan général.

2. Élements de remorque.

3. Ensemble moteur diesel.

4. Ensemble compresseur.

5. Séparateur d'huile.

6. Cuve.

7. Joints axe cuve.

8. Plaques usure cuve.

9. Systeme de pales cuve.

10. Reductrice mise en marche du
Malaxeur.

11. Systeme pneumatique mise en
marche du malaxeur.

12. Systeme d'air.

13. Sortie de materiel.

14. Systeme electrique.

15. Système de sécurité.

16. Système de graissage.

17. Tremie de charge.

18. .

Pelle de trainage

19. Trepied receveur de materiel.

20. Tuyaux.

21. Accessoires.

22. Kit d'entretien.

F

Soladora HD 50/07

1

PLANO GENERAL

COMBINED

DIAGRAM

ALLGEMEINES

SCHAUBILD

1 2

3 4

14

13

12 8 7

10

11 9

PLAN GÉNÉRAL

5, 6

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina,

www.utiform.com departamento.té[e-mail]

aunque no esté contemplada en esta manual.

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

15 16

19

20,21
17

18

23

22

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina,

www.utiform.com departamento.té[e-mail]

aunque no esté contemplada en esta manual.

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

24

28

30

25

26

15

29

27

7

32

23

31

36

Piezas:
Denominación Maquina:

33

Material:

Firma:

Acabado:

35

34

HD 50/07

Dibujado por:
Escala:

M:\Dpto. Tecnico\Departamento Tecnico\PROYECTOS\103.012.002 CONVEY HD 50-07\Grupo Trabajo\003012010 CHASIS DESPIECE.idw

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina, aunque no esté contemplada en esta manual.

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Tfno. [phone] Fax: [phone]

P. HURTADO

Denominacion Pieza:

CHASIS DESPIECE

Fecha:

19/01/2007

Comprobado por:

Codigo almacén :
Codigo Pieza:

Codigo Proveedor: Nº Hoja:

45617

­1

Soladora HD 50/07

1 PLANO GENERAL

Nº Ref. Uds. Descripción Description Bezeichnung Désignation

1 8772203 1 TIRADOR PVC CAPOT VARIO NIVO HANDLE PVC FOR VARIO/V1 HOOD PVC GRIFF FÜR ABDECKHAUBE VARIO V1 ANSE PVC CAPOT
2 45012 2 CERRADURA METALICA FLAP LOCK METAL METALLSCHLOSS SERRURE METALIQUE
3 68073 2 ADHESIVO CONVEY HD 50 HD50 STICKER SERRURE METALIQUE STECKER HD50

3.1 68285 1 ADHESIVO "HD 50/07" CAPOT DCHO.
4 633211 2 ASA AGARRE GOMA CAPOT CONVEY HD 50
5 2405110501 2 CIERRE C/SEGURO P/CAPOT HOOD SAFETY LOCKING

6 2405110502 2 GANCHO P/CIERRE CAPOT HOOK FOR HOOD FASTENER SPANNHAKEN FÜR HAUBE CROCHET POUR FERMETURE CAPOT
7 003012010 1 CHASIS-CHAPA CONVEY HD 50/07

8 1800411011 1
9 46210 2 PASADOR PATA APOYO CONVEY CONVEY SUPPORT LEG FASTENER SPANNSTIFT FÜR BODENSTÜTZE CONVEY PASSEUR PATE D'APPUI CONVEY

10 41764 2 TAPA GOMA NEGRA Dn. 40 MM. BLACK RUBBER COVER DN. 40 MM GUMMIDECKEL SCHWARZ DN 40MM
11 3500421300 2 PATA APOYO CONVEY 260 SUPPORT LEG PIED APPUI UTI 260 "E"
12 46461 1 TAPON DESAGÜE TOLVA R. INT. 3"

13 80402120 1

13.1 80402121
14 1923011050 1 CONO RECEPTOR MATERIAL CONVEY -U2- CONVEY MATERIAL RECEPTOR TAPER MATERIALAUFNAHMEKEGEL CONVEY -U2- CONE RÉCEPTEUR MATÉRIEL CONVEY

14.1 1805520200
15 003012045 1 CAPOT IZQUIERDO CHASIS HD 50/07
16 003012501 1 KIT AISLAMIENTO ACUSTICO HD 50/07

17 5612327 12

18 2116195195 4

18.1* 2116195196 4

19 7761585 2 BISAGRA ZINCADA CAPOT HD 50 ZINC COATED HINGE HD50 HOOD
20 689401 8 ROTULA PLASTICO M6-L18 M6-L18 PLASTIC KNUCKLE KUGELGELENK ROTULE PLASTIQUE M6-L18

21 41211 8 BOLA P/ROTULA ACODADA M8 (CABEZA 10) M8 (HEAD 10) BENT KNUCKLE BULB BOLA P/ROTULA ACODADA M8 (CABEZA 10) BOULE P/ROTULE ACOUDÉE M8 (TÊTE 10)
22 103012103 1 CHAPA PROTECCIÓN CORREA ALT
23 003012050 1 CAPOT DERECHO CHASIS HD 50/07
24 003012066 1 PUERTA TRASERA CHASIS HD 50/07

25 001012102 1
26 001012100 1 MARCO PUERTA CUADRO MANDOS HD 50

27 001012101 1 GUIA PUERTA CUADRO MANDOS HD50/07
28 003012065 1 ENVOLVENTE TRASERO CHASIS HD 50/07

TUBO PROTEC. MANG. ENGRASE CALDERA
260

CALDERA 260 -C/SOPORTE- A1/2,
C/PLACA,TAPA,SAL.118

BURLETE DOBLE CON GOMA+LABIO (4-6 mm)
(MTS)
RESORTE GAS COMPRESION 450-500 N­8/18MM.
RESORTE GAS COMPRESION 450-650 N-8/18
MM.

POLICARBONATO PUERTA CUADRO
MANDOS HD 50

COMBINED

DIAGRAM

RUBBER HOOD HANDLE CONVEY
HD50

PROTECTION TUBE GREASING HOSE
VESSEL 260

HOPPER DISCHARGE PLUG INT. 3" KESSELABFLUSSDECKEL MIT INNENGEWINDE 3"
VESSEL 260 A1/2 WITH PLATES,

OUTLET 118

(4-6 MM) (MTS) DOUBLE GASKET WITH
RUBBER + LIP
450-500 N-8/18 MM COMPRESSION GAS
SPRING

ALLGEMEINES SCHAUBILD PLAN GÉNÉRAL

GUMMIGRIFF FÜR KLAPPVERDECK CONVEY HD
50

SPANNVERSCHLUSS MIT FESTELLMUTTER FÜR HAUBE

SCHUTZROHR

KESSEL 260 MIT KESSELDECKEL A 1/2,
VERSCHLEISSBLECHEN, MATERIALAUSGANG
118MM

DOPPELTER DICHTUNGSKLEBESTREIFEN MIT
GUMMIWULST

GASDÄMPFER MOTORHAUBE 450-500 N-8/18 MM

VERZINKTES SCHARNIERGELENK FÜR
KLAPPVERDECK HD50

ANSE ACCROCHAGE CAOUTCHOUC
CONVEY HD50
FERMETURE AVEC SECURITE P/CAPOT

TUBE PROTECTION TUYAU GRAISSAGE
CUVE

COUVERCLE CAOUTCHOUC NOIR DIAM.
40MM

CUVE 260-AVEC SUPPORT-A1/2,AVEC
PLAQUE,COUVERCLE,SORTIE 118

BOURRELET DOUBLE AVEC
CAOUTCHOUC + REBORD (4-6mm) (MTS)
RESSORT GAZ COMPRESSION 450-500 N­8/18 MM

CHARNIÈRE ZINC CAPOT HD50

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina, aunque no esté contemplada en esta manual.

www.utiform.com departamento.té[e-mail]

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

29 003012040 1 PERFIL CENTRAL CAPOT CHASIS HD 50/07
30 001012032 1 CARCASA PROTECCION POLEA CHASIS HD 50 PULLEY PROTECTION CASING HD50

31 003012060 1
32 003012094 1 CAJA HERRAMIENTAS CHASIS HD 50/07
33 003012055 1
34 003012070 1 REJILLA CHASIS HD 50/07
35 003012394 1
36 003012395 1 CAJA HERRAMIENTAS EXTERIOR HD 50/07

* Verificar versión con el departamento técnico de utiform

SOPORTE IZQUIERDO GIRO RADIADOR
CHASIS HD 50/07

SOPORTE DERECHO GIRO RADIADOR CHASIS
HD 50/07

TAPA CAJA HERRAMIENTAS EXTERIOR HD
50/07

KEILRIEMENVERSTELLSCHEIBE GEHÄUSE FÜR
CHASIS HD 50

CARCASSE PROTECTION POULIE HD50

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina, aunque no esté contemplada en esta manual.

www.utiform.com departamento.té[e-mail]

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

ELEMENTOS

2

DE REMOLQUE

TOWING

ELEMENTS

BAUTEILE DER

ANHÄNGERVORRICHTUNG

1 2 3 4 5

13

6

7 8 9 10 11 12 13

ÉLEMENTS DE

REMORQUE.

Detalle A

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con

tendencia a mejorar la máquina, aunque no esté contemplada en esta manual.

www.utiform.com departamento.té[e-mail]

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

14 15 16

14.2 19

28

23 1 24

17 18 14.1 19

20

21 22

29

25,26 Detalle A 30

27

31

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con

tendencia a mejorar la máquina, aunque no esté contemplada en esta manual.

www.utiform.com departamento.té[e-mail]

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con

tendencia a mejorar la máquina, aunque no esté contemplada en esta manual.

www.utiform.com departamento.té[e-mail]

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con

tendencia a mejorar la máquina, aunque no esté contemplada en esta manual.

www.utiform.com departamento.té[e-mail]

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

2 ELEMENTOS DE REMOLQUE

TOWING

ELEMENTS

BAUTEILE DER

ANHÄNGERVORRICHTUNG

ÉLEMENTS DE REMORQUE.

Nº Ref. Uds. Descripción Description Bezeichnung Désignation

1 3120000865 2 REFLECTOR RECTAGULAR AMBAR RECTANGULAR AMBER REFLECTOR RECHTECKIGES KATZENAUGE BERNSTEINGELB

2 1240201211 2 GUARDABARROS PLASTICO -ANCHO 240 mm- PLASTIC MUDGUARD 240 MM WIDE KUNSTSTOFFKOTFLÜGEL BREITE 240 MM
3 3120000912 2 REFLECTOR TRIANGULAR REFLECTOR TRIANGLE RÜCKREFLEKTOR DREIECKIG REFLECTEUR TRIANGULAIRE

4 6093 1 BASE 7 POLOS 12 V. DC REMOLQUE BASE 7 POLES 12V. DC TRAILER DOSE FÜR ANHÄNGERBELEUCHTUNG SOCLE 7 POLES 12 V. DC REMORQUE
5 3120000862 2 REFLECTOR REDONDO AMARILLO

6 203230010 1 ENGANCHE BOLA P/TRANSPORTE KNOTT BULB COUPLING FOR KNOTT TRANSPORT KUGELKOPFKUPPLUNG

7 2241035000 1

8 203202002 1 CABLE FRENO INERCIA REMOLQUE CABLE FOR BRAKE ON TRAILER TRÄGHEITSBREMSKABEL FÜR ANHÄNGER
9 4802739001 1 RUEDA JOCKEY ABATIBLE 900 KG FOLDAWAY JOCKEY WHEEL 900 KG VERSTELLBARES JOCKEYRAD 900 KG ROUE JOCKEY ABATTABLE 900 KG

10 980023 1 CABLE FRENO LANZA REMOLQUE

11A 203230002 1

11B 203230001 1

12 403679001 1 EJE CON FRENO 1950 KG - HD 50
13A 401524001 2 RUEDA NEUMATICA 185 R-14C WHEEL 185 R-14C REIFEN 185 R 14 C ROUE PNEUMATIQUE 185 R 14 C
13B 4405630040 2 RUEDA NEUMATICA 205 R-14C WHEEL 205 R-14C REIFEN 205 R-14C ROUE PNEUMATIQUE 205 R-14C

14 511000506201 2

14.1 51000217200 1 TAPA PILOTO DERECHO

14.2 51000217100 1 TAPA PILOTO IZQUIERDO

15 36015 1, 5 MANG. ELECTRICA 7x1 ELECTRIC CABLE 7x1 STROMKABEL 7x1 CABLE ELECTRIQUE 7x1

16 6088 1 CLAVIJA 7 POLOS 12 V. DC REMOLQUE PLUG 7 POLES 12 V. DC STROMSTECKER 7 POLIG 12 V DC FICHE 7 POLES 12 V. DC

17 41182 2 TORNILLO ALLEN D7991 M12x50 SCREW D7991 M12x50 SCHRAUBE D7991 M12X50 VIS ALENE D7991 M12x50

18 0201999 1 PORTA MATRICULAS MAQUINAS MACHINE NUMBER PLATE HOLDER NUMMERNSCHILDHALTERUNG FÜR MASCHINEN

19 41815 0.5 BURLETE SENCILLO (1-2 mm) (MTS.) SEALING COMPRESOR GUMMISCHUTZ

20 2405110501 1 CIERRE C/SEGURO P/CAPOT HOOD SAFETY LOCKING

41053 TORNILLO D603 CARROCERO M8x30

21

41715 ARANDELA PLANA D9021 M8 ANCHA WASHER FLAT D9021 M8 WIDE RONDELLE PLATE D9021 M8 LARGE
41211

ENGANCHE PASADOR P/TRANSPORTE
KNOTT

EJE CON FRENO+LANZA REMOLQUE 1900 KG

- HD 50
EJE CON FRENO+LANZA REMOLQUE 1900 KG

- HD 50 T+T/P

KIT ELECTRICO CON TRIANGULO
INTEGRADO P/HD 50

2

TUERCA AUTOBLOC. D985 M8 SELF-BLOCKING SCREW D985 M8 MUTTER SELBSTHEMMEND DIN 985 M8 ECROU AUTOBLOQUANT D985 M8

ROUND YELLOW REFLECTOR FOR VESSEL
260 E

COUPLING FOR KNOTT TRANSPORT KUGELKOPFKUPPLUNG ACCROCHE POUR TRANSPORT KNOTT

AXIS WITH BRAKE + TRAILER NOZZLE 1900
KG - HD50
AXE WITH BREAK AND TRAILER NOZZLE
1900KG-HD50 T+HD50T/P
AXE WITH BREAK 1950 KG- HD50 AXE AVEC FREIN 1950 KG - HD50

ELECTRIC KIT WITH INTEGRATED TRIANGLE
FOR HD50

KATZENAUGE RUND GELB FÜR KESSEL

RÜCKLEUCHTENSATZ MIT INTEGRIERTEM
DREIECK

SPANNVERSCHLUSS MIT FESTELLMUTTER FÜR
HAUBE

PILOTE RÉFLECTEUR
RECTANGULAIRE AMBAR
GARDE-BOUE PLASTIQUE -LARGE 240
mm-

REFLECTEUR JAUNE ROND CUVE 260
E
ACCROCHE BOULE POUR TRANSPORT
KNOTT

CABLE FREIN INERCIE
REMORQUABLE

AXE AVEC FREIN+LANCE REMORQUE
1900 KK - HD50
AXE AVEC FREIN+LANCE REMORQUE
1900 KG - HD50 T+T/P

KIT ELECTRIQUE AVEC TRIANGLE
INTÉGRÉ P/HD50

PORTE-PLAQUE D'IMMATRICULATION
DES MACHINES
BOURRELET PLATEAU COMPRESSEUR
(MTS.)

FERMETURE AVEC SECURITE P/CAPOT

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina, aunque no esté

contemplada en esta manual.

www.utiform.com departamento.té[e-mail]

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

22 003012099 1 SOPORTE TRASERO EN BARRA LUCES HD 50/07

23 45115 2 REFLECTOR REDONDO BLANCO WHITE ROUND REFLECTOR KATZERNAUGE RUND WEISS REFLECTEUR ROND BLANC

24 003012097 1 SOPORTE DELTANTERO BARRA LUCES HD 50/07

25 41211 8 TUERCA AUTOBLOC. D985 M8 SELF-BLOCKING SCREW D985 M8 MUTTER SELBSTHEMMEND DIN 985 M8 ECROU AUTOBLOQUANT D985 M8

26 41210 8 TUERCA AUTOBLOC. D985 M6 SELF-LOCKING SCREW D985 M6 MUTTER SELBSTKLEMMEND D985 M6 ECROU AUTOBLOQUANT D985 M6

27 2244376000 2 SOPORTE METALICO CUÑA FIJACION RUEDA METAL SUPPORT PIN WHEEL METALL BREMSKEIL HALTERUNG SUPPORT METALIQUE CALE FIXATION ROUE

28 2244373000 2 CUÑA METALICA FIJACION MAQUINA METAL FIXING PIN METALL BREMSKEIL CALE METALIQUE FIXATION MACHINE

29 003012098 1

30 41095 2 TORNILLO D933 M10x16 SCREW D933 M10x16 VIS D933 M10x16

31 2182600004 1 PORTA CLAVIJA 7/13 POLOS REMOLQUE

SOPORTE TRASERO EN BRIDA P/BARRA LUCES
HD 50/07

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina, aunque no esté

contemplada en esta manual.

www.utiform.com departamento.té[e-mail]

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

CONJUNTO

3

MOTOR DIESEL

DIESEL ENGINE

DIESELMOTOREINHEIT

ENSEMBLE

MOTEUR DIESEL

1

2

4 5 6 7 8 3

9

10

11 12 11 3

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina,

www.utiform.com departamento.té[e-mail]

aunque no esté contemplada en esta manual.

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

15 16

57

17 18 19 20

13 14

56

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina,

www.utiform.com departamento.té[e-mail]

aunque no esté contemplada en esta manual.

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

3.1

DEPOSITO

GAS-OIL

DIESEL FUEL

TANK

DIESELTANK

RESERVOIR

GASOIL

55

54

21
22

23

24
28

25

27 26

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina,

www.utiform.com departamento.té[e-mail]

aunque no esté contemplada en esta manual.

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

3.2 REFRIGERADOR REFRIGERATOR KÜHLRAUM RÉFRIGÉRATEUR

30

31

36

32

33

34

35

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina,

www.utiform.com departamento.té[e-mail]

aunque no esté contemplada en esta manual.

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

3.3 SILENCIOSO

37

38.1

39 40

COMPLETE EXHAUST

PIPE

AUSPUFFTOPF SILENCIEUX

38

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina,

www.utiform.com departamento.té[e-mail]

aunque no esté contemplada en esta manual.

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

3.4 FILTRO AIRE AIR FILTER LUFTFILTER FILTRE A AIR

44

41

45

42

43

46

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina,

www.utiform.com departamento.té[e-mail]

aunque no esté contemplada en esta manual.

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

47 48 49 50 51

52

53 48 53

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina,

www.utiform.com departamento.té[e-mail]

aunque no esté contemplada en esta manual.

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

3 CONJUNTO MOTOR DIESEL DIESEL ENGINE DIESELMOTOREINHEIT ENSEMBLE MOTEUR DIESEL

Nº Ref. Uds. Descripción Description Bezeichnung Désignation

1 001032500 1 ROTOR 4'5 m3/h. P/CONVEY HD 50
2 101032310 1 SOPORTE SUJECION COMPRESOR EJE 40

3 001032267 1 SOPORTE MOTOR IZDO. COMPRESOR HD 50
4 41187 1 TORNILLO ALLEN D912 M6x20

5 001032280 1
6 41183 1 TORNILLO D933 M14x40 SCREW D933 M14x40 VIS D933 M14x40
7 4000685 1
8 689401 1 ROTULA METAL M6 ESPIGA-BOLA M6

8.1 689403 1 BOLA P/ROTULA ACODADA M8 (CABEZA 10) M8 (HEAD 10) BENT KNUCKLE BULB BOULE P/ROTULE ACOUDÉE M8 (TÊTE 10)
9 41120 2 TORNILLO D933 M6x16 SCREW D933 M6x16 SCHRAUBE D933 M6x16 VIS D933 M6x16

10 001032281 1 PALANCA ACELERACIÓN MOTOR HD 50
11 200010005 2 RACOR SEMIRAPI. 90º T/RILSAN 6 R. EXT. 1/8"
12 001032512 1 VALVULA NEUMATICA FUNCION "0" R.1/8"
13 75052 1 MOTOR DIESEL HD 50/07-UFAIR 5
14a 001032270 1 BRIDA AL. ENTRADA AIRE MOTOR HD 50

14b 101032218 1

1805501111 POLEA 3 CANALES MOTOR DIESEL HD 50 PULLEY 3 CHANNELS DIESEL MOTOR RIEMENFLANSCH POULIE 3 CANAUX MOTEUR DIESEL DC 260/45

15

4029201235

16 1805505080 1
17 001032260 1 SOPORTE MOTOR DCHO. COMPRESOR HD 50

18 41183 2 TORNILLO D933 M14x40 SCREW D933 M14x40 VIS D933 M14x40
19 103012104 1 CHAPA PROTECCION MOTOR ARRANQUE

20 050027 1 RACOR RECTO S/JUNTA GAS 3/4"-XTN92-22LR

21 32011 1 OLIVETA 8 MM. R. EXT. 1/4" 8 MM. R. EXT. 1/4" JOINTER TÜLLE 8 MM A. GEW. 1/4" OLIVETA 8 MM. R.EXT. 1/4"
22 32500 1 CODO 90º M-H 1/4" BEND 90º M-H 1/4" WINKELROHR 90° V-M 1/4" COUDE 90º M-H 1/4"

23 323243 1
24 41142 5 TORNILLO ALLEN CABEZA BUTTON M5x10 SCREW M5x10 VIS ALENE TÒTE BOUTON M5x10

2116157653 TAPON DEPOSITO GAS-OIL V2+CONVEY TANK CAP DIESEL / OIL DC 260 / 45 PVC DIESELTANKDECKEL DC 260/45 PVC BOUCHON RESERVOIR GAS-OIL DC 260/45 PVC

25

2116157655
26 001032215 1 DEPOSITO GAS-OIL HD 50 DIESEL FUEL TANK DIESELTANK RESERVOIR GASOIL
27 46445 1 NIVEL DEPOSITO GAS-OIL 127 MM NIVEAU HUILE AVEC THERMOMETRE

28 3517670762 1

SOPORTE CILINDRO ACELERADOR MOTOR
HD 50

CILINDRO NEUMATICO REG. RPM MOTOR
COMP. HD 50

CASQUILLO BR IDA AL. ENTRADA AIRE
MOTOR HD 50

1

CASQUILLO INT. DN. 35 MM. POLEA 3
CANALES MOTOR
BRIDA EJE P/POLEA 3 CANALES MOTOR
DIESEL

AFORADOR DEP. COMBUSTIBLE CON
ALARMA HD50

1

FILTRO DEPOSITO GASOIL V2/V3 DIESEL FUEL FILTER ON TANK PLUG FILTRE GASOIL DANS BOUCHON RESERVOIR

MANOMETRO GLICERINA 0-16 BAR
POST.C/PUENTE R.1/4"

SOCKET INT. DN. 35 MM. BELT 3 CHANNELS
MOTOR
BRIDLE AXIS FOR PULLEY 3 CHANNELS
DIESEL MOTOR

JOINT STRAIGHT WITH GAS JOINT 3/4"-TN92
GG-22LR

GLYCERINE MANOMETER 0-16 BAR
POST.WITH BRIDGE R.

PNEUMATIC ZYLINDER ZUR IREHZAHL
REGELUNG

SPANNBUCHSE

ACHSENFLANSCH FÜR RIEMENSCHEIBE

VERBINDUNGSSTšCK GERADE MIT GAS
VERBINDU

GLYCERINMANOMETER 0-16 BAR
RÜCKSEITIGER ANSCHLUSS 1/4"

BAGUE INT. DN. 35 MM. POULIE 3 CANAUX
MOTEUR
BRIDE AXE P/POULIE 3 CANAUX MOTEUR
DIESEL

RACCORD DROIT AVEC JOINT GAZ 3/4"-TN92
GG-22LR

MANOMETRE GLYCERINE 0-16 BAR
POST.A/PONT R.1/4"

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina, aunque no esté contemplada en esta manual.

www.utiform.com departamento.té[e-mail]

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

30 4000934 3 ELECTROVENTILADOR RADIADOR

41129 TORNILLO D933 M10x40 SCREW D933 M10x40 SCHRAUBE D933 M10X40 VIS D933 M10x40

31

41212
32 10852208 2
33 140010 2 RACOR UNION RECTO XTN 98-15 L JOINT UNION STRAIGHT TN 98-15 L VERBINDUNGSSTÜCK GERADE XTN 98-15 RACCORD UNION D ROIT TN 98-15 L
34 001032210 1

35 10853012 2

36 470020 2
37 78017 1 ABRAZADERA TUBO ESCAPE 55 MM. BRACKET 45 MM. SPANNSCHELLE 45 MM. COLLIER 45 MM.

38 001032513 1 TUBO FLEXIBLE P/ESCAPE Dn 40 mm. -1 MTS- FLEXIBLE TUBE EXHAUST PIPE 40MM 1 M FLEXIBLE ROHR P/AUSGANG D 40mm -1 M TUBE FLEXIBLE P/SORTIE Dn 40 mm. -1 MTS-

38.1 4511042000
39 001032514 1 CURVA 90º 47-6 MM. SALIDA ESCAPE
40 001032511 1 TUBO ESCAP E HD 50/07

41 78022 4 ABRAZADERA SUPRA 63-68
42 4520092911 2 FILTRO AIRE+CARCASA COMPLETO MOTOR
43 46435 1 FILTRO AIRE CONVEY HD 50 AIR FILTER CONVEY HD 50 LUFTFILTER HD50 FILTRE A AIR HD50
44 4000632 2 ABRAZADERA FILTRO COMPRESOR HD 50
45 4000818 2 MANG. AIRE FLEX Dn. 60 MM (FILTRO HD 50 )
46 46434 1 FILTRO AIRE SEGURIDAD CONVEY HD 50 SAFETY AIR FILTER CONVEY HD 50 SICHERHEITSPATRONE DES LUFTFILTERS FILTRE A AIR SECURI TÉ HD50

47 101032218 1
48 78035 3 ABRAZADERA SINFIN 50-70
49 001032533 1

50 001032530 1
51 001032531 2 CODO FILTRO AIRE HD 50/07

52 001032532 1 REDUCCIÓN 70-60 MM. FILTRO AIRE HD 50/07
53 001032535 2

54 001032539 1

55 001032540 1
56 0118423 1 SENSOR TEMPERATURA MOTOR DEUTZ 2011

57 04190850 1 SENSOR PRESION ACEITE MOTOR HD 50

4

TUERCA AUTOBLOC. D985 M10 SELF-LOCKING NUT D985 M10 MUTTER SELBSTHEMMEND D985 M10 ECROU AUTOBLOQUANT D985 M10
BOQUILLA CURVA 90º 15 L-M22x150 P/MANG.
1/2"

RADIADOR-CONJUNTO ACEITE-ACEITE
COMPRESOR HD 50
BOQUILLA CURVA 90º 22 L-M30x200 P/MANG.
3/4"

RACOR RED. HEMBRA 22L-MACHO 15L (TN
132-22/15L)

CASQUILLO BR IDA AL. ENTRADA AIRE
MOTOR HD 50

MANG. FLEXIBLE FILTRO AIRE HD 50/07 60
MM.
CODO FILTRO AIRE HD 50/07 C/CONEXION
INDICADOR

INDICADOR MANTENIMIENTO FILTRO AIRE
HD 50/07
MANG. HID. 3/4" (1,51 MTS) CURVA HG30­CURVA 22 L
MANG. HID. 3/4" (2,35 MTS) CURVA HG30­CURVA 22 L

NOZZLE ANGLE 90§ 15 L-M22x150 FOR HOSE
1/2"

NOZZLE ANGLE 90§ 22 L-M30x150 FOR HOSE
3/4"

JOINT RED. FEMALE 22L-MALE 15L (TN 132­22/15L)

ELEKTROLUEFTER HD50 STRAHLER

VERBINDUNGSSTšCK RED. WEIBLICH 22L­MŽNNL

EMBOUT COURBE 90§ 15 L-M22x150 P/TUYAU
1/2"

EMBOUT COURBE 90§ 22 L-M30x150 P/TUYAU
3/4"

RACCORD RED. FEMELLE 22L-M¶LE 15L (TN
132-22/15L)

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina, aunque no esté contemplada en esta manual.

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Tfno. [phone] Fax: [phone]

Soladora HD 50/07

CONJUNTO

4

COMPRESOR

COMPRESSOR

UNIT

1 2 3

KOMPRESSOREINHEIT

4

5

6

7

9

8

10

ENSEMBLE

COMPRESSEUR

11 12

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina,

www.utiform.com departamento.té[e-mail]

aunque no esté contemplada en esta manual.

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

4 CONJUNTO COMPRESOR

COMPRESSOR

UNIT

KOMPRESSOREINHEIT ENSEMBLE COMPRESSEUR

Nº Ref. Uds. Descripción Description Bezeichnung Désignation

1 01532 1

2 200010005 1

3 200010009 1

4 001032515 1
5 200010001 1 RACOR SEMIRAPIDO T/RILSAN 6 R.EXT. 1/8"

6 001032502 1 GRUPO VALVULA ASPIRACION COMP. HD 50

101032307 BRIDA MONOBLOC COMPRESOR SCA 10

7*

45120

8* 050030 1

9 4726505 1 T ERMOPAR FAE 35480 Tª ACEITE-COMP. HD50 THERMOCOUPLE FAE 35480 HD50 COMP. FAN

10* 48632 1

11 001032518 1 ACOP-ENLACE MOTOR DEUTZ-ROTOR EJE 40
12 101032313 1

* Verificar versión fabricación en el departamento técnico Utiform

ELECTROVALVULA BLOQUE ASPIRACIÓN
HD 50
RACOR SEMIRAPIDO 90º T/RILSAN 6 R.EXT.
1/8"
VALVULA ANTIRETORNO H-H 1/8"
(SEPARADOR HD 50)
BLOQUE GRUPO VALV. ASP. COMP. HD
50+ELECT. 12 V.

1

JUNTA TORICA 63X3 VITON P/BRIDA IMP.
COMP. HD50/07
RACOR RECTO S/JUNTA GAS 1 1/2""-XTN92­42L"

MANG. HID. 1 1/2" (1,80 MTS) RECTA-CURVA
45º 42 L

ARANDELA SEPARADOR EJE 40 MM.
COMPRESOR

TEMPERATURSCHALTER FAE 35480
KOMPR.ÖL HD50

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina, aunque no esté contemplada en esta manual.

www.utiform.com departamento.té[e-mail]

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Soladora HD 50/07

5

SEPARADOR

ACEITE

OIL SEPARATOR ÖLSEPARATOR

SEPARATEUR

HUILE

1

17

2

16

3

15

4 14

5

6 13

7 12

10

11

8 9

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina,

www.utiform.com departamento.té[e-mail]

aunque no esté contemplada en esta manual.

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

5 SEPARADOR ACEITE OIL SEPARATOR ÖLSEPARATOR SEPARATEUR HUILE

Nº Ref. Uds. Descripción Description Bezeichnung Désignation

1 001032506 1 FILTRO SEPARADOR DEPOSITO ACEITE HD SEPARATING FILTER I DEPOSIT OIL HD FILTER TRENNEND, LEGE ICH ÖL FILTRE SÉPARATEUR RÉSERVOIR HUILE
2 46490 1 RACOR RAPIDO T/RILSAN 6 R.EXT.1/4"
3 050030 1 RACOR RECTO S/JUNTA GAS 1 1/2"-XTN92 42L
4 310010 1 CODO 90º M-H TN 119-42L

5 050027 1 RACOR RECTO S/JUNTA GAS 3/4"-XTN92-22LR

6 10853012 1

7 48632 1
8 001032523 1 MANG. AIRE-ACEITE 1"-25 BAR AIR-OIL HOSE 1"-25 BAR LUFTSCHLAUCH 1" - 25 BAR TUYAU AIR-HUILE 1"-25 BAR
9 36057 2 MANG. HIDRAULICA 2 MALLAS 1/2" HYDR. HOSE 2 METAL NETS 1/2"

10 001032503 1 DEPOSITO SEPARADOR ACEITE COMP. DEPOSIT SEPARATOR OIL COMP. ICH LEGE SEPARATOR-ÖL-FACH NIEDER. RÉSERVOIR SÉPARATEUR HUILE COMP.
11 001032286 1 SOPORTE SUJECION SEPARADOR ACEITE SEPARATING SUPPORT SUBJECTION OIL SUPPORT SUJÉTION HUILE SÉPARATRICE

12 001322288 2 BRIDA SUJECIÓN DEPOSITO

13 10852208 2

14 040084 2
15 32504 1 OLIVETA 25 MM. R.EXT. 1" (SKK M) SCHLAUCHTÜLLE 25 MM A.GEW. 1" (SKK-M) OLIVETA 25 MM. R.EXT. 1" (SKK M)

15.1 60181616 2 MACHON HID. 1" CONNECTING ROD HYD. 1" REDUZIERSTšCK HID. 1" PIEDROIT HYD. 1"
16 32301 1 TUERCA REDUCIDA 1 1/4"-1" SCREW REDUCED 1 1/4"-1" REDUZIERMUTTER 1 1/4"-1" ECROU REDUIT 1 1/4"-1"
17 001032505 1 FILTRO ACEITE EN DEPOSITO COMPRESOR FILTER OIL IN I DEPOSIT COMPRESSOR FILTER-ÖL INNEN LEGE ICH KOMPRESSOR FILTRE HUILE EN DÉPÔT COMPRESSEUR

BOQUILLA CURVA 90º 22 L-M30x200 P/MANG.
3/4"
MANG. HID. 1 1/2" (1,80 MTS) RECTA-CURVA
45º 42 L

BOQUILLA CURVA 90º 15 L-M22x150 P/MANG.
1/2"
RACOR RECTO RED. S/JUNTA GAS 3/4"­XTN92-15LR

JOINT STRAIGHT WITH GAS JOINT 3/4"­TN92 GG-22LR
NOZZLE ANGLE 90§ 22 L-M30x150 FOR
HOSE 3/4"

NOZZLE ANGLE 90§ 15 L-M22x150 FOR
HOSE 1/2"
JOINT STRAIGHT RED. WITH GAS JOINT
3/4"-TN92-15L

VERBINDUNGSSTšCK GERADE MIT GAS VERBINDU

HYDRAULIKSCHLAUCH 2
METALLNETZEINBINDUNG

ZAUM-UNTERWERFUNG, DIE ICH
NIEDERLEGE

VERBINDUNGSSTšCK GERADE RED. MIT GAS
VER

RACCORD DROIT AVEC JOINT GAZ 3/4"-TN92
GG-22LR
EMBOUT COURBE 90§ 22 L-M30x150 P/TUYAU
3/4"

TUYAU HYDRAULIQUE 2 MAILLES 1/2"

BRIDE SUJÉTION RÉSERVOIR
EMBOUT COURBE 90§ 15 L-M22x150 P/TUYAU

1/2"
RACCORD DROIT RED. AVEC JOINT GAZ 3/4"­TN92-15LR

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina, aunque no esté contemplada en esta manual.

www.utiform.com departamento.té[e-mail]

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

6 CALDERA VESSEL MISCHKESSEL CUVE

1 2

3 4 5

7
6 9 10 11

12

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina, aunque

www.utiform.com departamento.té[e-mail]

no esté contemplada en esta manual.

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

10 2 9 13 17 18

14

15 4 16

28 20 19

21
27
26
25

24 22

23

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina, aunque

www.utiform.com departamento.té[e-mail]

no esté contemplada en esta manual.

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

REF. 80402120

VESSEL WITH SUPPORT

REF. 80402121

VESSEL WITHOUT SUPPORT

Firma:

26/02/2007

Acabado:

Codigo almacén :
Codigo Pieza:
Codigo Proveedor: Nº Hoja:

Miguel A n gel

001003010

4

Material:

DEPOSITO
MEZCLA

Denominacion Pi eza :

Sandra

DEPOSITO MEZCLA

Piezas:
Denominación Maquina:

Dibujado por: Comprobado por:Fecha:
Escala:

M:\Dpto. Tecnico\Departamento Tecnico\PROYECTOS\101.003. 000 CALDERA 260\Workspace\001003010 DEPOSITO MEZCLA.idw

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina, aunque no esté contemplada en esta manual.

www.utiform.com departamento.té[e-mail]

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

6 CALDERA VESSEL MISCHKESSEL CUVE

Nº Ref. Uds. Descripción Description Bezeichnung Désignation

A 80402121 1

B 80402120 1
1 4222103200 1 JUNTA TAPA CALDERA 260 JOINT CAP FOR VESSEL 260 KESSELDECKELDICHTUNG 260/HD50 JOINT COUVERCLE CUVE 260/HD50

2 001003040 1 TAPA CALDERA 260-UTIFORM 260 VESSEL COVER KESSELDECKEL COUVERCLE CUVE 260-UTIFORM
3 5613149 1 BURLETE CON GOMA LINEAL (1-3 mm) (MTS)
4 001003080 1 REJILLA CALDERA CONVEY CONVEY VESSEL SAFETY GRILL SCHUTZGITTER FÜR KESSEL CONVEY GRILLE CUVE CONVEY

5 41130 1 TORNILLO MARIPOSA M8x25 SCREW BUTTERFLY M8x25
6 - - Ver tabla abajo Voir tableau
7 65726 1 TAPA VALVULA ESCAPE CALDERA 260 COVER VALVE VESSEL 260 ENTLÜFTUNGSDECKEL COUVERCLE SOUPAPE ECHAPPEMENT CUVE 260
9 001003095 1 TAPA SUPERIOR EN TAPA CALDERA 260-UT TOP COVER IN VESSEL CONVEY COVER TAPA SUPERIOR EN TAPA CALDER. 260 COUVERCLE SUPÈRIEUR CUVE - UTIFORM

10 001011002 1 MANGO SEG. VALVULA ESCAPE TAPA CALD

11 471710101 1 PROTECTOR GOMA MANGO DN 20 MM. RUBBER HANDLE GUARD DN 20MM GUMMIGRIFF DN 20 MM

12 414230103 1 PROTECTOR GOMA MANGO DN 30 MM. RUBBER HANDLE GUARD DN 30MM GUMMIGRIFF DN 30 MM
13 001003150 1 PLETINA SEGURIDAD VALV. ESCAPE CALDE

14 001011001 2 TAPA NYLON EJE ESCAPE TAPA CALDERA
15 001011000 1

16 001003055 1 T APA BISAGRA CIERRE TAPA CALDERA HINGE COVER VESSEL COVER FASTENER
17 41734 2 ARANDELA D125A M24 WASHER D-125A M24 UNTERLEGSCHEIBE D 125 A M 24 RONDELLE D-125A M24

18 41609 2 PASADOR DE ALETA 6x60 6X60 COTTER PIN SICHERUNGSSPLINT 6X60 GOUPILLE D'EMPENNAGE 6x50
19 001003060 1 PALANCA CIERRE TAPA CALDERA 260 FASTENER LEVER FOR 260 VESSEL ENDGELENK FÜR FÜLLTRICHTERWEG LEVIER TRÉMIE V1

20 001003050 1
21 001003093 1 EJE PASADOR TAPA CALDERA AXIS FASTENER FOR VESSEL COVER DURCHGEHENDE ACHSE KESSELDECKEL AXE PASSEUR COUVERCLE CUVE
22 1401011237 1
23 1401011233 1 TAPA MUELLE IZDO. TAPA CALDERA LEFT SPRING COVER VESSEL COVER FEDERDECKEL AM KESSEL COUVERCLE RESSORT COUVERCLE CUVE DR OIT

- TORNILLO D933 M5X12

24

41708

25 76035 1 PASADOR D1481 10x40 D1481 10x40 FASTENER SPLINT D 1481 10X40
26 1401011236 1
27 1401011232 1 TAPA MUELLE DCHO. TAPA CALDERA SPRING COVER VESSEL COVER FEDERKAPPE KESSELDECKEL CONVEY
28 1801905110 4 CASQUILLO NYLON ARTICULACION TOLVA SOCKET NYLON HOPPER

CALDERA 260 -S/SOPORTE- A1/2,
C/PLACA,TAPA,SAL.118
CALDERA 260 -C/SOPORTE- A1/2,
C/PLACA,TAPA,SAL.118

EJE PASADOR-VALVULA ESF. ESCAPE TAPA
CALDERA

TAPA BISAGRA C/BULON CIERRE TAPA
CALDERA

MUELLE C/PATAS IZDA. P/TAPA CALDERA
CONVEY

4

ARANDELA D125A M5 WASHER D-125A M5 UNTERLEGSCHEIBE D125A M5 RONDELLE D-125A M5

MUELLE C/PATAS DCHA. P/TAPA CALDERA
CONVEY

VESSEL 260 A1/2 WITH PLATES, COVER,
OUTLET 118
VESSEL 260 A1/2 WITH PLATES, COVER,
OUTLET 118

GASKET WITH LINEAL RUBBER (1-3
MM)(MTS)

SECURITY HANDLE + AXIS REDUCING
VALVE VESSEL COVER

FASTENER SHAFT - OUTLET FLOAT
VALVE VESSEL COVER

HINGE COVER WITH BOLT COVER
VESSEL FASTENER

SPRING WITH LEFT LEGS FOR CONVEY
VESSEL COVER

SPRING WITH RIGHT LEGS FOR CONVEY
VESSEL COVER

KESSEL MASCHINEN
STANDARDAUSFÜHRUNG
KESSEL MASCHINEN
STANDARDAUSFÜHRUNG

GUMMIWULZT (1-3)

FLÜGELSCHRAUBE M8X25

ENTLÜFTUNGSHEBEL

DREHGELENK FÜR
KESSELDECKELVERSCHLUSS

SCHUTZGITTER V1

SCHENKELFEDER LINKS FÜR
KESSELDECKEL CONVEY

SCHENKELFEDER RECHTS FÜR
KESSELDECKEL CONVEY

KLEMMHÜLSE NYLON FÜR
FÜLLTRICHTERGELENK

CUVE 260-S/UPPORT-A1/2, AVEC
PLAQUE,COUVERCLE,SORTIE 118
CUVE 260-S/UPPORT-A1/2, AVEC
PLAQUE,COUVERCLE,SORTIE 118

BOURRELET AVEC CAOUTCHOUC LINÉAIRE (1-3
mm) (MTS)

ECROU PAPILLON M8x25

MANCHE SÉCURITÉ+AXE SOUPAPE
D'ÉCHAPPEMENT COUVERCLE CUVE
PROTECTEUR CAOUTCHOUC MANCHE DIAM.
20mm
PROTECTEUR CAOUTCHOUC MANCHE DIAM.
30mm

AXE PASSEUR-SOUPAPE SPHÉRIQ. D'ÉCHAP.
COUV. CUVE
COUVERCLE CHARNIÈRE FERMETURE
COUVERCLE CUVE

COUVERCLE CHARNIÈRE AVEC BOULON
FERMETURE COUVERCLE CUVE

RESSORT AVEC PIEDS GAUCHES P/ COUVERCLE
CUVE ANCIENNE

RESSORT AVEC PIEDS DROITES P/ COUVERCLE
CUVE ANCIENNE

BAGUE NYLON ARTICULATION TREMIE

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina, aunque no esté contemplada en esta manual.

www.utiform.com departamento.té[e-mail]

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Soladora HD 50/07

Nº Ref. Uds. Descripción Description Bezeichnung Désignation

VERSIÓN 1

6

VERS.1

6.1

VERS.2

6.2

VERS.2

6.3

VERS.2

6.4

VERS.2

6.5

VERS.2

65550 1

VERSIÓN 2

001003155 1

001003154 1

32620 1

011159 1

63905 1

VALVULA ESFERA 1 1/4" M-H SIN MANETA
C/ENGRASADOR

EJE PASADOR VALV. ESF. 4 TORNILLOS
TAPA CALDERA
VALVULA ESFERA 1 1/4" H-H INOX-4
TORNILLOS
MANGUITO INT. 1 1/4" FIG 531

ENGRASADOR RECTO M6

TAPON PVC PARA ENGRASADOR

SPHERE VALVE 1 1/4" M-F WITHOUT
LEVER SWITCH W/GREASING SYST

SPHERE VALVE 1 1/4" M-F KUGELVENTIL 1 1/4" V-M SOUPAPE SPHÉRIQUE 1 1/4" M-H S

KUGELVENTIL 1 1/4" V-M OHNE
HANDHEBEL MIT SCHMIERNIPPEL

SOUPAPE SPHÉRIQUE 1 1/4" M-H SANS MANETTE
A/GRAISS

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina, aunque no esté contemplada en esta manual.

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Soladora HD 50/07

7

JUNTAS EJE

CALDERA

VESSEL’S AXIS

JOINTS

MISCHKESSELABDICHTUNGEN

UND -LAGER

1 3 4 5 6 7 8 9

10 11 12 13 14 15 16

26 27

17

18

19 20 21 22 23 24 25

JOINTS AXE

CUVE

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina, aunque

www.utiform.com departamento.té[e-mail]

no esté contemplada en esta manual.

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

7 JUNTAS EJE CALDERA

VESSEL’S AXIS

JOINTS

MISCHKESSELABDICHTUNGEN

UND -LAGER

JOINTS AXE CUVE

Nº Ref. Uds. Descripción Description Bezeichnung Désignation

1 5406007060 2 CASQUILLO 60X70X60 EJE MOVIL CALDERA SOCKET 60X70X60 VESSEL VERSCHLEISSHÜLSE 60X70X60 BAGUE 60X70X60 AXE MOBILE CUVE
3 5303999915 1 ANILLO COBRE BRIDA REDUCTORA CALDERA RING COPPER TRANSMISSION VESSEL KUPFERRING BAGUE CUIVRE BRIDE REDUCTRICE CUVE

4 4241700601 2 JUNTA GOMA PLANA 170x60x10 EJE CALDERA

5 1800402090 1 BRIDA INTERMEDIA EN GOMA EJE CALDERA

6 1930010180 1
7 4307009030 1 EMPAQUETADURA JUNTA ESTANQUIEDAD EJE COUPLING PACKING AXIS STAGNATION DICHTUNGSPACKET EMPAQUETAGE JOINT ETANCHEITE AXE
8 5491021300 1 ACOPL. AJUSTE EJE MOVIL CALDERA CUPPLING ADJUSTING AXLE VESSEL

9 5470005131 1 BRIDA CERRADA REDUCTORA CALDERA CLAMP CLOSED TRANSMISSION VESSEL DICHTUNGSRING KESSEL 260/500 BRIDE FERMEE REDUCTORA CUVE
10 5303121815 6 ARANDELA COBRE 12x18x1.5 COPPER WASHER 12 X 18 X 1.5 KUPFERRING 12x18x1.5 RONDELLE CUIVRE 12x18x1.5
11 41059 6 TORNILLO ALLEN D912 M12x70 SCREW D912 M12x70 IMBUSSSCHRAUBE D912 M 12X18X70 VIS ALENE D912 M12x70

12 5492608026 1 JUNTA FIELTRO 6'5x8x260 MM. EJE CALDERA JOINT FILTER 6'5x8x260 MM. AXLE VESSEL
13 41703 3 ARANDELA D125A M14 WASHER D-125A M14 RONDELLE D-125A M14

13.1 41733 3 ARANDELA GROWER D7980 M14 WASHER GROWER D7980 M14 RONDELLE GROWER D7980 M14
14 41183 3 TORNILLO ALLEN D912 M14X 40 SCREW D933 M14x40 ZYL-SCHRAUBE D 933 M14X 40 VIS D933 M14x 40
15 011160 1 ENGRASADOR RECTO M8X1 LUBRICATOR STRAIGHT R 1/8" GRAISSEUR DROIT R 1/8"
16 5430012133 1 RODAMIENTO EJE MOVIL CALDERA BEARING MOBILE AXLE VESSEL KUGELLAGER MOBILE ACHSE KESSEL ROULEMENT AXE MOBILE CUVE
17 001003500 1 EJE CALDERA AXLE VESSEL MISCHWELLE AXE CUVE
18 5385181116 1 CHAVETA EJE CALDERA KEY AXLE VESSEL PASSFEDER CLAVETTE AXE CUVE

19 406423 1 RACOR RECTO M10x1 – ENGRASE JOINT STRAIGHT M10x1 -GREASING
20 41195 6 TORNILLO ALLEN D912 M12x45 SCREW D912 M12x45 INBUSSCHRAUBE M12X45 VIS ALENE D912 M12x45

21 5303121815 6 ARANDELA COBRE 12x18x1.5 COPPER WASHER 12 X 18 X 1.5 KUPFERRING 12x18x1.5 RONDELLE CUIVRE 12x18x1.5
22 1930010280 1 BRIDA CIEGA EJE CALDERA TRASERA CLAMP BLIND AXLE VESSEL LAGERFLANSCH BRIDE AVEUGLE AXE CUVE
23 5430072081 2 RODAMIENTO EJE CALDERA "DETRAS" BEARING VESSEL AXLE "BACKSIDE" KUGELLAGER KESSELACHSE "HINTEN" ROULEMENT AXE CUVE "ARRIERE"

24 4241700501 1 JUNTA GOMA PLANA 170x50x10 EJE CALDERA

25 4305808012 1

26 5405005822 1 CASQUILLO FIJO 50x58x22 EJE CALDERA SOCKET FIX 50x58x22 AXLE VESSEL
27 5405005840 1 CASQUILLO FIJO 50x58x40 EJE CALDERA SOCKET FIX 50x58x40 AXLE VESSEL CASQUILLO FIJO 50x58x40 EJE CALDERA BAGUE FIXE 50x58x40 AXE CUVE

BRIDA SUJECIÓN REDUCTORA CALDERA
DELANTERA

RETEN C/ANILLO METALICO EJE CALDERA
"DETRAS"

RUBBER JOINT FLAT 170x60x10 AXLE
VESSEL
CLAMP INTERMEDIA EN GOMA AXLE
VESSEL

SUPPORT CLAMP TRANSMISSION VESSEL BRIDE SUSPENSION REDUCTORA CUVE

RUBBER JOINT FLAT 170x50x10 AXLE
VESSEL
SEALING WITH METAL RING AXLE
VESSEL "BACKSID"

GUMMIDICHTUNG

KUPPLUNG AUSRICHTUNG ACHSE
KESSEL

FILTERDICHTUNG OINT FILTER 6'5x8x260
MM KESSELAXE

VERBINDUNGSSTUECK GERADE M10x1 ­FETTUNG

FLACHGUMMIDICHTUNG 170x50x10
DICHTUNG MIT METALLRING ACHSE

KESSEL
VERSCHLEISSHUELSE 50x58x22
KESSELACHSE

JOINT CAOUTCHOUC PLAT 170x60x10 AXE
CUVE
BRIDE INTERMEDIAIRE EN CAOUTCHOUC
AXE CUVE

RACCORD AJUSTAGE AXE MOBILE CUVE

JOINT FILTRE 6'5x8x260 MM. AXE CUVE

RACCORD DROIT M10x1 - GRAISSAGE

JOINT CAOUTCHOUC PLAT 170x50x10 AXE
CUVE
BAGUE AVEC ANNEAU METALIQUE AXE
CUVE "ARRIERE"

BAGUE FIXE 50x58x22 AXE CUVE

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina, aunque no esté contemplada en esta manual.

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Soladora HD 50/07

8

PLACAS

DESGASTE

CALDERA

A

1 2 3 4 5

CONVEY VESSEL

WEAR PLATES

VERSCHLEISSBLECHE

6

CONVEY

C

PLAQUES

USURE CUVE

CONVEY

7 8 10 11 9 12

13 14 15 16 17

B

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina, aunque

www.utiform.com departamento.té[e-mail]

no esté contemplada en esta manual.

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

17

7

17

C2

B1 C1

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina, aunque

www.utiform.com departamento.té[e-mail]

no esté contemplada en esta manual.

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

PLACAS DESGASTE CALDERA CONVEY VESSEL WEAR PLATES

8

VERSCHLEISSBLECHE

CONVEY

PLAQUES USURE CUVE

CONVEY

Nº Ref. Uds Descripción Description Bezeichnung Désignation

- 1

A

1 41204 6 TUERCA D934 M10 SCREW D934 M10 MUTTER D934 M10 ECROU D934 M10
2 4240300083 6 JUNTA GOMA P/PLACAS DESGASTE Ø 8MM RUBBER JOINT FOR WEARPLATES Ø 8MM GUMMIDICHTUNG Ø 8MM
3 41716 6 ARANDELA PLANA D9021 M10 ANCHA WASHER FLAT D9021 M10 WIDE UNTERLEGSCHEIBE D9021 M10 RONDELLE PLATE D9021 M10 LARGE

4 41198 6 TORNILLO ALLEN D7991 M10x40 SCREW D7991 M10X40 SCHRAUBE D7991 M10X40 VIS ALENE D7991 M10X40
5 1201060100 1

80402121 1 CALDERA PARA MÁQUINA STANDARD

6A

80402120 1

6B

80606050 2 JUEGO PLACAS DESGASTE SAL. CENTRAL

B

7 1201050715 1

8 1201050720 1

9 4240300083 12 JUNTA GOMA P/PLACAS DESGASTE Ø 8MM RUBBER JOINT FOR WEARPLATES Ø 8MM GUMMIDICHTUNG Ø 8MM

10 41716 12 ARANDELA PLANA D9021 M10 ANCHA WASHER FLAT D9021 M10 WIDE UNTERLEGSCHEIBE D9021 M10 RONDELLE PLATE D9021 M10 LARGE
11 41204 12 TUERCA D934 M10 SCREW D934 M10 MUTTER D934 M10 ECROU D934 M10
12 41198 12 TORNILLO ALLEN D7991 M10x40 SCREW D7991 M10X40 SCHRAUBE D7991 M10X 40 VIS ALENE D7991 M10X40

- 2

C

13 41198 2 TORNILLO ALLEN D7991 M10x40 SCREW D7991 M10X40 SCHRAUBE D7991 M10X40 VIS ALENE D7991 M10X40
14 4240300083 2 JUNTA GOMA P/PLACAS DESGASTE Ø 8MM RUBBER JOINT FOR WEARPLATES Ø 8MM GUMMIDICHTUNG Ø 8MM
15 41716 2 ARANDELA PLANA D9021 M10 ANCHA WASHER FLAT D9021 M10 WIDE UNTERLEGSCHEIBE D9021 M10 RONDELLE PLATE D9021 M10 LARGE

16 41204 2 TUERCA D934 M10 SCREW D934 M10 MUTTER D934 M10 ECROU D934 M10
17 2000015181 1 PLACA CURVA LISA CALD. CURVE FLAT PLATE VESSEL VERSCHLEISSBLECH KURVE PLAQUE COURBE LISSE

PLACA DESG. REDONDA EXTREMOS CALD.
HD 50

PLACA DESG. REDONDA EXTREMOS CALD.
HD 50

CALDERA PARA MÁQUINA CON TOLVA DE
CARGA

PLACA DESG. "CENTRAL" 118 mm "2 PZAS:
B1-B2"
PLACA DESG. "CENTRAL" 118 mm "2 PZAS:
C1-C2"

PLACA DESG. CURVA LISA CALD. HD
50+260 "STR-NEW"

ROUND WEAR PLATE VESSEL OUTERS 260 /
HD50

ROUND WEAR PLATE VESSEL OUTERS 260 /
HD50

VESSEL 260 A1/2 WITH PLATES, COVER,
OUTLET 118

VESSEL 260 A1/2 WITH PLATES, OUTLET 118

SET WEAR PLATES CPL. WITH CENTRAL
OUTLET

VERSCHLEISSBLECH UNTEN HINTEN PLAQUE D'USURE FOND ARRIERE 2 PCS

VERSCHLEISSBLECH UNTEN VORNE PLAQUE D'USURE FOND AVANT 2 PCS

CURVE FLAT PLATE VESSEL V-BLECH LÄNGS OHNE AUSLAUF PLAQUE COURBE LISSE AVEC VIS

V-BLECH STIRNSEITE KPL.

V-BLECH HALBSCHALE PLAQUE RONDE EXTREMES CUVE 260 / HD50

KESSEL MASCHINEN
STANDARDAUSFÜHRUNG
KESSEL 260 MIT KESSELDECKEL A 1/2,
VERSCHLEISSBLECHEN,
MATERIALAUSGANG 118MM

V-BLECHSATZ KPL.
MATERIALAUSGANG MITTE (4 STÜCK)

PLAQUE D'USURE RONDE EXTREME B-260
A/VIS.

JOINT CAOUTCHOUC P. PLAQUES D'USURE Ø
8MM

CUVE 260-S/UPPORT-A1/2, AVEC
PLAQUE,COUVERCLE,SORTIE 118

CUVE 260-AVEC SUPPORT-A1/2,AVEC
PLAQUE,COUVERCLE,SORTIE 118

JEU PLAQUES D'USURE FOND CUVE SORTIE
CENTR.

JOINT CAOUTCHOUC P. PLAQUES D'USURE Ø
8MM

JOINT CAOUTCHOUC P. PLAQUES D'USURE Ø
8MM

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina, aunque no esté contemplada en esta manual.

www.utiform.com departamento.té[e-mail]

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

SISTEMA DE

9

PALAS CALDERA

CONVEY VESSEL

PADDLE SYSTEM

MISCHWERK

CONVEY

1 2 3

4 2 5 6 7 8 9 10 8 9 3

SYSTEME DE PALES

CUVE CONVEY

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina, aunque

www.utiform.com departamento.té[e-mail]

no esté contemplada en esta manual.

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

9 SISTEMA DE PALAS CALDERA CONVEY VESSEL PADDLE SYSTEM MISCHWERK CONVEY

SYSTEME DE PALES CUVE

CONVEY

Nº Ref. Uds Descripción Description Bezeichnung Désignation

1

81010010 1 JUEGO PALAS CONVEY SAL. CENTRAL

2 7210001000 2 PALA UT1 UT1 PADDLE MISCHERARM UT1 PALE UT1
3 7210003000 2 PALA UT3 UT3 PADDLE MISCHERARM UT3 PALE UT3
4 41196 4 TORNILLO D931 M16x70 SCREW D931 M16x70 SKT-SCHRAUBE D931 M16X70 VIS D931 M16x70
5 7200001000 4 BRIDA PIEZA SUJECION UT01 UT01 COUPLING LINK KLEMMSTÜCK UT01 PIECE FIXATION B01

7200005400 4 BRAZO SUJECION UT54 UT54 FASTENING ARM KLEMMSTÜCK MIT ARM UT54 PIECE FIXATION BK54

6

7240035060 4 PLACA 3x50x60 P/JUEGO PALA PLATE 3X50X60 FOR PADDLE SET ABDECKPLATTE 3X50X60 PLAQUE 3x50x60 P. JEU PALES

7

8 41727 12 ARANDELA GROWER D127A M16 WASHER GROWER D127A M16 FEDERRING D127 16,2 RONDELLE GROWER D127A M16
9 41207 12 TUERCA D934 M16 SCREW D934 M16 MUTTER D934 M16 ECROU D934 M16

10 41128 8 TORNILLO D931 M16x110 SCREW D931 M16x110 SKT-SCHRAUBE D931 M16X110 VIS D931 M16x110

SET MIXING PADDLES CPL. WITH CENTRAL
OUTLET

MISCHWERK KPL

JEU PALES KPL. AVEC EVACUATION
CENTRALE

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina, aunque no esté contemplada en esta manual.

www.utiform.com departamento.té[e-mail]

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

10

ACCIONAMIENTO

MEZCLADORA

REDUCTORA

MIXER GEARBOX

GETRIEBE ZUM

MISCHWERK UND

AUFHÄNGUNG

REDUCTRICE MISE

EN MARCHE DU

1 2 3

4 5 6 7 8 9 10 11 12

13 14 12 15

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina, aunque

www.utiform.com departamento.té[e-mail]

no esté contemplada en esta manual.

Tfno. [phone] Fax: [phone]

MALAXEUR

Soladora HD 50/07

REDUCTORA ACCIONAMIENTO

10

MEZCLADORA

MIXER GEARBOX

GETRIEBE ZUM MISCHWERK

UND AUFHÄNGUNG

REDUCTRICE MISE EN

MARCHE DU MALAXEUR

Nº Ref. Uds. Descripción Description Bezeichnung Désignation

1 040003 1 BRIDA BOMBA HID. RGB40-1/2" RGB40-1/2" BRIDLE BLAST PUMP FLANSCH HYDRAULIKPUMPE RGB40-1/2" BRIDE POMPE HYD. RGB40-1/2"
2 41706 4 ARANDELA D125A M20 WASHER D-125A M20 U-SCHEIBE D-125A M20 RONDELLE D-125A M20

3 1805501107 1

4 3205104150 1
5 040001 1 BRIDA BOMBA HID. RGB35-3/8" FLANSCH HYDRAULIKPUMPE RGB35-3/8" BRIDE POMPE HYD. RGB35-3/8" RGB35-3/8" BRIDLE BLAST PUMP

6 3024404010 1 REDUCTORA P/CONVEY HD 50 TRANSMISSION FOR/DC 260/45-55 GETRIEBE DC 260/45-55

1805005050 1

7

41217 1 TUERCA AUTOBLOC. D985 M20 SELF-BLOCKING SCREW D985 M20 MUTTER SELBSTHEMMEND D985 M20 ECROU AUTOBLOQUANT D985 M20

8

9 3024404020 1

10 41174 1 TORNILLO D933 M20x70 SCREW D933 M20x70 SCHRAUBE D933 M20X70 VIS D933 M20x70
11 41209 2 TUERCA D934 M20 T UERCA D934 M20 ÉCROU D934 M20
12 4022200301 1 POLEA 3 CANALES REDUCTORA 3 CHANNEL PULLEY DIVIDER RIEMENSCHEIBE POULIE 3 CANAUX REDUCTRICE CONVEY
13 41217 1 TUERCA AUTOBLOC. D985 M20 SELF-BLOCKING SCREW D985 M20 MUTTER SELBSTHEMMEND D985 M20 ECROU AUTOBLOQUANT D985 M20

14 1805005056 1 CHAPA SUJECIÓN REDUCTORA-CALDERA FASTENING PLATE VESSEL DIVIDER FIXIRBLECH FÜR KESSELGETRIEBE

15 4029251732 1

MUELLE PULMON NEUMATICO HD 50 +
CHAPA SUJECIÓ N
BOMBA HID. 8.5 CM3 CONEXIÓN
REDUCTORA "IZDA"

SOPORTE SUJECION REDUCTORA
CALDERA

CASQUILLO SUJECION REDUCTORA
P/CONVEY H50

CASQUILLO INT. DN. 32 MM. POLEA 3
CANALES REDUCTOR

SPRING DRUCKFEDER RESSORT
BLAST PUMP 8.5 CM3 DIVIDER CONECTION

"LEFT"

FASTENING DIVIDER SUPPORT VESSEL GETRIEBEAUFNAHMEVORRICHTUNG

DIVIDER FASTENING BUSH FOR CONVEY
HD50

SOCKET INT. DN. 35 MM. BELT 3 CHANNELS
TRANSMISS

HYDRAULIKPUMPE 8.5 CM3
GETRIEBANSCHLUSS "LINKS"

GABELKOPF FÜR HD 50

POMPE HYD. 8.5 CM3 CONNEXION
REDUCTRICE GAUCHE

SUPPORT ASSUJETTISSEMENT
REDUCTRICE CUVE

FRETTE ASSUJETTISSEMENT REDUCTRICE
P/CONVEY HD50

PLAQUE ASSUJETTISSEMENT
REDUCTRICE-CUVE HD50
BAGUE INT. DN. 35 MM. POULIE 3 CANAUX
REDUCTEUR

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina, aunque no esté contemplada en esta manual.

www.utiform.com departamento.té[e-mail]

Tfno. [phone] Fax: [phone]

Soladora HD 50/07

SISTEMA

11

NEUMÁTICO

ACCIONAMIENT

O MEZCLADORA

MIXER PNEUMATIC

SYSTEM

PNEUMATISCHE

RIEMENSPANNVOR

RICHTUNG

PNEUMATIQUE

MISE EN MARCHE

DU MALAXEUR

1 2

3 4 2

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina, aunque

www.utiform.com departamento.té[e-mail]

no esté contemplada en esta manual.

Tfno. [phone] Fax: [phone]

SYSTEME

Soladora HD 50/07

5

6

10

9 15

8 16

17 18

19 20 21 22 23 24

11 12 13 14

NOTA: La empresa Utiform se reserva el derecho de efectuar cualquier modificación técnica con tendencia a mejorar la máquina, aunque

www.utiform.com departamento.té[e-mail]

no esté contemplada en esta manual.

Tfno. [phone] Fax: [phone]