Utax DP 700 Service Manual

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Service Manual
Document Processor
DP 700
C C
Rev.: 1.0 Date: 14-12-2006
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Service Manual
Document Processor
DP 700
D D
Rev.: 1.0 Date: 14-12-2006
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CAUTION
RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.
It may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste officials for details in your area for proper disposal.
ATTENTION
IL Y A UN RISQUE D’EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE TYPE INCORRECT. METTRE AU REBUT LES BATTERIES UTILISEES SELON LES INSTRUC­TIONS DONNEES.
Il peut être illégal de jeter les batteries dans des eaux d’égout municipales. Vérifiez avec les fonc­tionnaires municipaux de votre région pour les détails concernant des déchets solides et une mise au rebut appropriée.
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Safety precautions
This booklet provides safety warnings and precautions for our service personnel to ensure the safety of their customers, their machines as well as themselves during maintenance activities. Service personnel are advised to read this booklet carefully to familiarize themselves with the warnings and precautions described here before engaging in maintenance activities.
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Safety warnings and precautions
Various symbols are used to protect our service personnel and customers from physical danger and to prevent damage to their property. These symbols are described below:
DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance
with warning messages using this symbol.
CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
Symbols
The triangle ( ) symbol indicates a warning including danger and caution. The specific point of attention is shown inside the symbol.
General warning.
Warning of risk of electric shock.
Warning of high temperature.
indicates a prohibited action. The specific prohibition is shown inside the symbol.
General prohibited action.
Disassembly prohibited.
indicates that action is required. The specific action required is shown inside the symbol.
General action required.
Remove the power plug from the wall outlet.
Always ground the copier.
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1.Installation Precautions
WARNING
• Do not use a power supply with a voltage other than that specified. Avoid multiple connections to one outlet: they may cause fire or electric shock. When using an extension cable, always check
that it is adequate for the rated current. .............................................................................................
• Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or electric shock. Connecting the earth wire to an object not approved for the purpose may cause explosion or electric shock. Never connect the ground cable to any of the following: gas pipes, lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the
proper authorities. ............................................................................................................................
CAUTION:
• Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .......
• Do not install the copier in a humid or dusty place. This may cause fire or electric shock. ................
• Do not install the copier near a radiator, heater, other heat source or near flammable material.
This may cause fire. .........................................................................................................................
• Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool
as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ...........
• Always handle the machine by the correct locations when moving it. ...............................................
• Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause
the copier to move unexpectedly or topple, leading to injury. ...........................................................
• Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is acciden­tally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immedi­ately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical
attention. ......................................................................................................................................
• Advice customers that they must always follow the safety warnings and precautions in the copier’s
instruction handbook. .....................................................................................................................
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2.Precautions for Maintenance
WARNING
• Always remove the power plug from the wall outlet before starting machine disassembly. ...............
• Always follow the procedures for maintenance described in the service manual and other related
brochures. .......................................................................................................................................
• Under no circumstances attempt to bypass or disable safety features including safety mechanisms
and protective circuits. .....................................................................................................................
• Always use parts having the correct specifications. ..........................................................................
• Always use the thermostat or thermal fuse specified in the service manual or other related bro­chure when replacing them. Using a piece of wire, for example, could lead to fire or other serious
accident. ..........................................................................................................................................
• When the service manual or other serious brochure specifies a distance or gap for installation of a
part, always use the correct scale and measure carefully. ................................................................
• Always check that the copier is correctly connected to an outlet with a ground connection. .............
• Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it
is dirty, clean it to remove the risk of fire or electric shock. ..............................................................
• Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may
damage eyesight. ...........................................................................................................................
• Handle the charger sections with care. They are charged to high potentials and may cause electric
shock if handled improperly. ............................................................................................................
CAUTION
• Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are
safely secured so they will not be caught in rotating sections. ..........................................................
• Use utmost caution when working on a powered machine. Keep away from chains and belts. ........
• Handle the fixing section with care to avoid burns as it can be extremely hot. ..................................
• Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause
abnormally high temperatures. ........................................................................................................
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• Do not remove the ozone filter, if any, from the copier except for routine replacement. ....................
• Do not pull on the AC power cord or connector wires on high-voltage components when removing
them; always hold the plug itself. .....................................................................................................
• Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a
cable cover or other appropriate item. .............................................................................................
• Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ........
• Remove toner completely from electronic components. ...................................................................
• Run wire harnesses carefully so that wires will not be trapped or damaged. ....................................
• After maintenance, always check that all the parts, screws, connectors and wires that were removed, have been refitted correctly. Special attention should be paid to any forgotten connector,
trapped wire and missing screws. ...................................................................................................
• Check that all the caution labels that should be present on the machine according to the instruction
handbook are clean and not peeling. Replace with new ones if necessary. ......................................
• Handle greases and solvents with care by following the instructions below: .....................................
· Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.
· Ventilate the room well while using grease or solvents.
· Allow applied solvents to evaporate completely before refitting the covers or turning the power switch on.
· Always wash hands afterwards.
• Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to
fire in a furnace, etc. .......................................................................................................................
• Should smoke be seen coming from the copier, remove the power plug from the wall outlet imme-
diately. ............................................................................................................................................
3.Miscellaneous
WARNING
• Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the
specified refiner; it may generate toxic gas. .....................................................................................
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CONTENTS
1-1 Specifications
1-1-1 Specifications..........................................................................................................................................1-1-1
1-1-2 Parts names............................................................................................................................................1-1-2
1-1-3 Machine cross section ............................................................................................................................1-1-3
1-2 Installation
1-2-1 Installation environment ..........................................................................................................................1-2-1
1-2-2 Unpacking ...............................................................................................................................................1-2-2
(1) Unpacking .........................................................................................................................................1-2-2
(2) Remove the tapes and pad ...............................................................................................................1-2-3
1-3 Maintenance Mode
1-3-1 Maintenance mode .................................................................................................................................1-3-1
(1) Executing a maintenance item ..........................................................................................................1-3-1
(2) Maintenance mode item list...............................................................................................................1-3-2
(3) Contents of maintenance mode items...............................................................................................1-3-3
1-4 Troubleshooting
1-4-1 Original misfeed detection ......................................................................................................................1-4-1
(1) Original misfeed indication ................................................................................................................1-4-1
(2) Original misfeed detection conditions................................................................................................1-4-1
(3) Paper misfeeds .................................................................................................................................1-4-3
1-4-2 Self-diagnosis .........................................................................................................................................1-4-4
(1) Self-diagnostic function .....................................................................................................................1-4-4
(2) Self diagnostic codes ........................................................................................................................1-4-4
1-4-3 Electric problems ....................................................................................................................................1-4-6
1-4-4 Mechanical problems ..............................................................................................................................1-4-6
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1-5 Assembly and Disassembly
1-5-1 Precautions for assembly and disassembly............................................................................................1-5-1
(1) Precautions .......................................................................................................................................1-5-1
1-5-2 Assembly and disassembly.....................................................................................................................1-5-2
(1) Detaching and refitting the DP original feed belt and DP forwarding pulley ......................................1-5-2
(2) Detaching and refitting the DP separation pulley ..............................................................................1-5-4
(3) Detaching and refitting the CIS .........................................................................................................1-5-5
2-1 Mechanical construction
2-1-1 Mechanical construction .........................................................................................................................2-1-1
2-2 Electrical Parts Layout
2-2-1 Electrical parts layout..............................................................................................................................2-2-1
(1) PWBs ................................................................................................................................................2-2-1
(2) Switches and sensors .......................................................................................................................2-2-2
(3) Others................................................................................................................................................2-2-3
2-3 Operation of the PWBs
2-3-1 DP main PWB .........................................................................................................................................2-3-1
2-3-2 DP drive relay PWB ................................................................................................................................2-3-7
2-3-3 CIS relay PWB ......................................................................................................................................2-3-13
2-4 Appendixes
List of maintenance parts........................................................................................................................2-4-1
Periodic maintenance procedures ..........................................................................................................2-4-2
Wiring diagram........................................................................................................................................2-4-5
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1-1 Specifications
1-1-1 Specifications
Original feed system .......................Automatic feed
Original type....................................Sheet originals
Original sizes ..................................A3/Ledger to A5R/StatementR
Original weights .............................. 45 to 160 g/m
2
Loading capacity.............................100 sheets (50 to 80 g/m2) maximum
Mixed original sizes (auto selection): 30 sheets (50 to 80 g/m2) maximum
Power source..................................Electrically connected to the machine.
Dimensions .....................................569 (W) x 525 (D) x 149 (H) mm
3/8" (W) x 20 11/ 16" (D) x 5 7/8" (H)
22
Weight.............................................Approx. 13 kg or less/28.6 lbs or less
NOTE: These specifications are subject to change without notice.
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1-1-1
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1-1-2 Parts names
6
5
3
Figure 1-1-1
1. Original tray
2. Original width guides
3. Opening handle
4. Original eject table
5. Top cover
6. Original placement indicators
2
14
1-1-2
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1-1-3 Machine cross section
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Original path
Figure 1-1-2 Machine cross section
1. Original feeding/conveying section
2. Original scanning section
3. Original eject section
1-1-3
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1-1-4
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1-2 Installation
1-2-1 Installation environment
1. Installation location (Be based on the machine establishment place.) Avoid direct sunlight or bright lighting. Ensure that the photo-conductor will not be exposed to direct sunlight or other strong light when removing paper jams. Avoid extremes of temperature and humidity, abrupt ambient temperature changes, and hot or cold air directed onto the machine. Avoid dust and vibration. Choose a surface capable of supporting the weight of the machine. Place the machine on a level surface (maximum allowance inclination: 1
°).
Avoid air-borne substances that may adversely affect the machine or degrade the photo-conductor, such as mer­cury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic solvents. Select a room with good ventilation.
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1-2-1
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1-2-2 Unpacking
(1) Unpacking
1. Document processor
2. Outer case
3. Inner frame
4. Front pad
5. Rear bottom pad
6. Rear top pad
7. Sheet
8. Pad
9. Bar code labels
Caution: Place the machine on a level surface.
1-2-2
Figure 1-2-1 Unpacking
10. Spacer
11. Plastic bag
12. Original mat
13. Fixing fittings
14. Angle control fitting
15. Pins
16. M4 x 14 TP screws
17. Installation guide
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(2) Remove the tapes and pad
Procedure
1. Remove five tapes.
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Ta pe
Ta pe s
Ta pe s
2. Open the top cover and the reverse unit.
3. Remove the film and pad.
Figure 1-2-2
Top cover
Reverse unit
Film
Pad
Figure 1-2-3
1-2-3
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1-2-4
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1-3 Maintenance Mode
1-3-1 Maintenance mode
The machine is equipped with a maintenance function which can be used to maintain and service the machine.
(1) Executing a maintenance item
Start
Press the status key.
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Yes
Enter “10871087” using
the numeric keys.
Enter the maintenance item
number using the cursor up/down keys
or numeric keys.
Press the start key.
The selected maintenance item is run.
Press the stop key.
Repeat the same
maintenance item?
No
Maintenance mode is entered.
The maintenance item is selected.
Yes
up/down keys or numeric keys
Run another maintenance
item?
No
Enter “001” using the cursor
Maintenance mode is exited.
and press the start key.
End
1-3-1
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(2) Maintenance mode item list
Section
Item
No.
Content of maintenance item
Initial
setting*
General U019 Displaying the ROM version -
Optical U061 Turning the exposure lamp on -
U068 Adjusting the scanning position for originals from the DP 0/0
U070 Adjusting the DP magnification 0/0/0
U071 Adjusting the DP scanning timing 0/0/0/0/0
U072 Adjusting the DP center line 0/0/0
U074 Adjusting the DP input light luminosity 0/0/0
U087 Setting DP reading position modification operation 175/170/160
Operation panel and support
U203 Checking DP operation -
U243 Checking the operation of the DP motors -
U244 Checking the DP switches -
Mode setting U326 Setting the black line cleaning indication ON/8
Image processing
U404 Adjusting margins for scanning an original from the DP
3.0/2.5/3.0/4.0
3.0/2.5/3.0/4.0
U411 Adjusting the scanner automatically -
U425 Setting the target -
Other U905 Checking/clearing counts by optional devices -
U942 Setting of amount of slack for feeding from DP 0/0
U990 Checking/clearing the time for the exposure lamp to light -
*1
*1
*1
*1
*1
*1
*1,*2
*1
*1
*1
*Initial setting for executing U020, *1: The item initialized for executing U020, *2: The item initialized for executing U021
1-3-2
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(3) Contents of maintenance mode items
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Maintenance
item No.
U019
Description
Displaying the ROM version Description
Displays the part number of the ROM fitted to each PWB.
Purpose
To check the part number or to decide, if the newest version of ROM is installed.
Method
1. Press the start key. The ROM version are displayed.
2. Change the screen using the cursor up/down keys.
Display Description
MAIN Main PWB ROM IC
MMI Operation PWB ROM IC
ENGINE Engine PWB ROM IC
ENGINE BOOT Engine PWB booting
SCANNER Scanner PWB ROM IC
OPTION LANGUAGE Optional language ROM IC
DICTIONARY -
DP DP main PWB ROM IC
LCF Optional 3000-sheet paper feeder main PWB ROM IC
OPTION CASSETTE Optional paper feeder main PWB ROM IC
DF MAIN Optional 3000-sheet document finisher main PWB ROM IC
DF MTRAY Optional 3000-sheet document finisher internal tray PWB
ROM IC
DF SADDLE Optional centerfold main PWB ROM IC
DF MAILBOX Optional mail box main PWB ROM IC
INNER DF Optional built-in finisher main PWB ROM IC
SIMPLE DF MAIN Optional document sheet finisher main PWB ROM IC
FAX BOOT1 Optional fax control PWB booting
FAX APL1 Optional fax control PWB APL
FAX IPL1 Optional fax control PWB IPL
FAX BOOT2
-
FAX APL2 -
FAX IPL2 -
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-3
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Maintenance
item No.
U061
U068
Description
Turning the exposure lamp on Description
Turns the exposure lamp on.
Purpose
To check the exposure lamp.
Method
1. Press the start key.
2. Select the item.
Display Description
CCD Exposure lamp
CIS CIS (DP exposure lamp)
3. Press the start key. The selected lamp lights.
4. To turn the exposure lamp off, press the stop key.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
Adjusting the scanning position for originals from the DP Description
Adjusts the position for scanning originals from the DP. Performs the test copy at the four scanning positions after adjusting.
Purpose
Used when the image fogging occurs because the scanning position is not proper when the DP is used. Run U071 to adjust the timing of DP leading edge when the scanning position is changed.
Setting
1. Press the start key.
Display Description Setting
range
ADJUST DATA Starting position adjustment for
-55 to 55 0 0.11 mm
Initial setting
Change in value per step
scanning originals
TEST POSITION Scanning position for the test copy
0 to 3 0 0.71 mm
originals
2. Select [ADJUST DATA] of the screen for selecting an item.
3. Change the setting using the +/- or numeric keys. When the setting value is increased, the scanning position moves to the right and it moves to the left when the setting value is decreased.
4. Press the start key. The value is set.
5. Select [TEST POSITION] of the screen for selecting an item.
6. Select the scanning position using the +/- or numeric keys.
7. Press the start key. The value is set.
8. Set the original (the one which density is known) in the DP and press the system menu key. The screen for the test copy mode is displayed.
9. Press the start key. Test copy is executed.
10. Perform the test copy at each scanning position with the setting value from 0 to 3 and check that no black line appears and the image is normally scanned.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-4
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Maintenance
item No.
U070
Description
Adjusting the DP magnification Description
Adjusts the DP original scanning speed.
Purpose
Make the adjustment if the magnification is incorrect in the main scanning direction or auxiliary scanning direction when the DP is used.
Method
1. Press the start key.
2. Select the item to be adjusted.
Display Description Setting
range
CIS MAIN ADJ Magnification in the main scanning
-25 to 25 0 0.1 %
Initial setting
Change in value per step
direction of CIS
CONVEY SPEED Magnification in the auxiliary scan-
-25 to 25 0 0.1 %
ning direction of CCD
CIS SUB ADJ Magnification in the auxiliary scan-
-15 to 10 0 0.05 %
ning direction of CIS
Adjustment: main scanning direction of CIS
1. Press the system menu key.
2. Place an original on the DP and press the start key to make a test copy.
3. Press the system menu key.
4. Change the setting value using the +/- or numeric keys. For copy example 1, increase the value. For copy example 2, decrease the value.
Original Copy
example 1
Copy
example 2
Figure 1-3-1
5. Press the start key. The value is set.
Caution
Check the copy image after the adjustment. If the image is still incorrect, perform the following adjustments in maintenance mode.
U070
U071
(P.1-3-6)
U404
(P.1-3-12)
Adjustment: auxiliary scanning direction of CCD/CIS
1. Press the system menu key.
2. Place an original on the DP and press the start key to make a test copy.
3. Press the system menu key.
4. Change the setting value using the +/- or numeric keys. For copy example 1, increase the value. For copy example 2, decrease the value.
Original Copy
example 1
Copy
example 2
Figure 1-3-2
5. Press the start key. The value is set.
1-3-5
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Maintenance
item No.
U070
U071
Description
Caution
Check the copy image after the adjustment. If the image is still incorrect, perform the following adjustments in maintenance mode.
U070
U071
(P.1-3-6)
U404
(P.1-3-12)
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
Adjusting the DP scanning timing Description
Adjusts the DP original scanning timing.
Purpose
Make the adjustment if there is a regular error between the leading or trailing edges of the original and the copy image when the DP is used.
Method
1. Press the start key.
2. Select the item to be adjusted.
Display Description Setting
range
Initial setting
Change in value per step
ADJUST DATA1 Leading edge registration (first page) -32 to 32 0 0.09 mm
ADJUST DATA2 Trailing edge registration (first page) -32 to 32 0 0.09 mm
ADJUST DATA3 Leading edge registration (second
-45 to 45 0 0.09 mm
page)
ADJUST DATA4 Trailing edge registration (second
-45 to 45 0 0.09 mm
page)
ADJUST DATA5 Leading edge registration (rotate
-20 to 20 0 0.17 mm
copying)
Adjustment: leading edge registration
1. Press the system menu key.
2. Place an original on the DP and press the start key to make a test copy.
3. Press the system menu key.
4. Change the setting value using the +/- or numeric keys. For copy example 1, increase the value. For copy example 2, decrease the value.
Original Copy
example 1
Copy
example 2
Figure 1-3-3
5. Press the start key. The value is set.
Caution
Check the copy image after the adjustment. If the image is still incorrect, perform the following adjustments in maintenance mode.
U071
U404
(P.1-3-12)
1-3-6
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Maintenance
item No.
U071
Description
Adjustment: trailing edge registration
1. Press the system menu key.
2. Place an original on the DP and press the start key to make a test copy.
3. Press the system menu key.
4. Change the setting value using the +/- or numeric keys. For copy example 1, increase the value. For copy example 3, decrease the value.
Original
Copy
example 1
Copy
example 2
Copy
example 3
Figure 1-3-4
5. Press the start key. The value is set.
Caution
Check the copy image after the adjustment. If the image is still incorrect, perform the following adjustments in maintenance mode.
U071
U404
(P.1-3-12)
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-7
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Maintenance
item No.
U072
Description
Adjusting the DP center line Description
Adjusts the scanning start position for the DP original.
Purpose
Make the adjustment if there is a regular error between the centers of the original and the copy image when the DP is used.
Adjustment
1. Press the start key.
2. Select the item to be adjusted.
Display Description Setting
range
Initial setting
Change in value per step
ADJUST DATA1 Center line for the simplex copy mode -39 to 39 0 0.17 mm
ADJUST DATA2 Center line for the duplex copy mode -39 to 39 0 0.17 mm
ADJUST DATA3 Center line for rotate copying -7 to 7 0 0.17 mm
3. Press the system menu key.
4. Place an original on the DP and press the start key to make a test copy.
5. Press the system menu key.
6. Change the setting value using the +/- or numeric keys. For copy example 1, increase the value. For copy example 2, decrease the value.
Reference
Original Copy
example 1
Copy
example 2
Figure 1-3-5
7. Press the start key. The value is set.
Caution
Check the copy image after the adjustment. If the image is still incorrect, perform the following adjustments in maintenance mode.
U072
U404
(P.1-3-12)
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-8
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Maintenance
item No.
U074
U087
Description
Adjusting the DP input light luminosity Description
Adjusts the luminosity of the exposure lamp for scanning originals from the DP.
Purpose
Used if the exposure amount differs significantly between when scanning an original on the contact glass and when scanning an original from the DP.
Setting
1. Press the start key.
2. Select the item to be set.
Display Description Setting
range
Initial setting
R DP input light luminosity of R image -12 to 12 0
G DP input light luminosity of G image -12 to 12 0
B DP input light luminosity of B image -12 to 12 0
3. Change the setting using the +/- or numeric keys. Increasing the setting makes the luminosity higher, and decreasing it makes the luminosity lower.
4. Press the start key. The value is set.
Supplement
While this maintenance item is being executed, copying from an original is available in the interrupt copying mode.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
Setting DP reading position modification operation Description
The presence or absence of dust is determined by comparing the scan data of the original trailing edge and that taken after the original is conveyed past the DP original scanning position. If dust is identified, the DP original scanning position is adjusted for the following originals.
Purpose
When using DP, to solve the problem when black lines occurs due to the dust with respect to original reading position.
Method
1. Press the start key.
2. Select the item to be set. The setting screen for the selected item is displayed.
Display Description
CCD Setting of standard data when dust is detected.
BLACK Initialization of original reading position.
Setting: standard data when dust is detected
1. Select the item to be set.
2. Change the value using the +/- or numeric keys.
Display Description Setting range Initial setting
CCD R Lowest density of the R regard as the dust. 0 to 255 175
CCD G Lowest density of the G regard as the dust. 0 to 255 170
CCD B Lowest density of the B regard as the dust. 0 to 255 160
3. Press the start key. The value is set.
Setting: Initialization of original reading position
1. Select [CLEAR].
2. Press the start key. The setting is cleared.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
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Maintenance
item No.
U203
U243
Description
Checking DP operation Description
Simulates the original conveying operation separately in the DP.
Purpose
To check the DP operation.
Method
1. Press the start key.
2. Place an original in the DP if running this simulation with paper.
3. Select the item to be operated.
4. When selecting [TEST2], to set the magnification using the +/- keys.
Display Operation Setting range Initial setting
TEST 1(NON P) Without paper - -
TEST 2 With paper 100 to 200 (%) 100
5. Press the start key. The operation starts.
6. To stop continuous operation, press the stop key.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
Checking the operation of the DP motors Description
Turns the motors in the DP on.
Purpose
To check the operation of the DP motors.
Method
1. Press the start key.
2. Select the item to be operated.
3. Press the start key. The operation starts.
Display Motors
DP FEED MOTOR Original feed motor (OFM) is turned on.
DP REG MOTOR Original registration motor (ORM) is turned on.
DP CONV MOTOR Original conveying motor (OCM) is turned on.
DP LIFT MOTOR DP lift motor (DPLM) is turned on.
CIS FAN MOTOR DP fan motor 1,2,3 (DPFM1,2,3) is turned on.
DP FEED MOT REV Original feed motor (OFM) is turned on reversing.
4. To stop operation, press the stop key.
Completion
Press the stop key when operation stops. The screen for selecting a maintenance item No. is displayed.
1-3-10
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Maintenance
item No.
U244
U326
Description
Checking the DP switches Description
Displays the status of the respective switches in the DP.
Purpose
To check if respective switches in the DP operate correctly.
Method
1. Press the start key.
2. Turn the respective switches on and off manually to check the status. When a switch is detected to be in the ON position, the display for that switch will be highlighted.
Display Switches
LIFT LOW LIM SW DP lift upper limit switch (DPLULSW)
LIFT UP LIM SW DP lift lower limit switch (DPLLLSW)
DP SET SW Original set switch (OSSW)
DP PSD SW Original size length switch (OLSW)
DP FEED SW Original feed switch (OFSW)
DP REG SW Original registration switch (ORSW)
CCD TMING SW DP timing switch 1 (DPTSW1)
CIS TMING SW DP timing switch 2 (DPTSW2)
DP COVER SW DP safety switch 2 (DPSSW2)
DP OPEN SW DP safety switch 1 (DPSSW1)
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
Setting the black line cleaning indication Description
Sets whether to display the cleaning guidance when detecting the black line.
Purpose
Displays the cleaning guidance in order to make the call for service with the black line decrease by the rubbish on the platen when scanning from the DP.
Setting
1. Press the start key.
2. Select ON or OFF.
Display Description
ON Displays the cleaning guidance
OFF Not to display the cleaning guidance
COUNT Setting counts of the cleaning guidance indication
Initial setting: ON
3. Press the start key. The setting is set.
Setting the count value
1. Enter a count using the +/- or numeric keys. Setting range: 0 to 999 Initial setting: 8 When setting is 0, the black line cleaning indication is displayed only if the black line is detected.
2. Press the start key. The count is set.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-11
Page 32
3JX-1
Maintenance
item No.
U404
Description
Adjusting margins for scanning an original from the DP Description
Adjusts margins for scanning the original from the DP.
Purpose
Make the adjustment if margins are incorrect when the DP is used.
Caution
Before making this adjustment, ensure that the following adjustments have been made in maintenance mode.
(See the service manual
U402
for the machine.))
(See the service manual
U403
for the machine.)
U404
Adjustment
1. Press the start key.
2. Select the item to be adjusted.
Display Description
Setting range
Initial setting
Change in value per step
A MARGIN Left margin (first page) 0 to 10.0 3.0 0.1 mm
B MARGIN Leading edge margin (first page) 0 to 10.0 2.5 0.1 mm
C MARGIN Right margin (first page) 0 to 10.0 3.0 0.1 mm
D MARGIN Trailing edge margin (first page) 0 to 10.0 4.0 0.1 mm
A MARGIN(BACK) Left margin (second page) 0 to 10.0 3.0 0.1 mm
B MARGIN(BACK) Leading edge margin (second
0 to 10.0 2.5 0.1 mm
page)
C MARGIN(BACK) Right margin (second page) 0 to 10.0 3.0 0.1 mm
D MARGIN(BACK) Trailing edge margin (second
0 to 10.0 4.0 0.1 mm
page)
3. Press the system menu key.
4. Place an original on the DP and press the start key to make a test copy.
5. Press the system menu key.
6. Change the setting value using the +/- keys. Increasing the value makes the margin wider, and decreasing it makes the margin narrower.
Leading edge margin (3±1.5 mm)
Ejection direction
(reference)
Left margin
(2±1.0 mm)
Trailing edge margin (2±1.0 mm)
Right margin (2±1.0 mm)
Figure 1-3-6
7. Press the start key. The value is set.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-12
Page 33
3JX
Maintenance
item No.
U411
Description
Adjusting the scanner automatically Description
Uses a specified original and automatically adjusts the following items in the scanner and the DP scanning sections.
Purpose
To perform automatic adjustment of various items in the scanner and the DP scanning sections.
Method
1. Press the start key.
2. Select the item. The screen for executing is displayed.
Display Description Original to be used for
adjustment (P/N)
SCANNER Automatic adjustment in the scanner section 302FZ56990
DP(FACE UP) Automatic adjustment in the DP scanning
2AC68241
section (first page)
DP(FACE DOWN) Automatic adjustment in the DP scanning
section (second page)
2AC68241/303JX57010/ 303JX57020
Remarks
Cut the trailing edge of the original as shown when the specified original (P/N: 2AC68241) is used.
+
128 1 mm
-
+
60 1 mm
-
Cut with the edge of black belt.
Figure 1-3-7
Method: SCANNER
1. Enter the target values which are shown on the specified original (P/N: 302FZ56990) executing mainte­nance item U425.
2. Set a specified original (P/N: 302FZ56990) on the platen.
3. Select the item.
Display Description
ALL Automatic adjustment using the platen for: original size magnification/leading
edge timing/center line, input gamma, chromatic aberration filter, MTF filter and matrix.
INPUT Automatic adjustment using the platen for: original size magnification/leading
edge timing/center line.
GAMMA Automatic adjustment using the platen for: input gamma.
C.A. Automatic adjustment using the platen for: chromatic aberration filter.
MTF Automatic adjustment using the platen for: MTF filter.
MATRIX Automatic adjustment using the platen for: matrix.
4. Press the start key. Auto adjustment starts. When automatic adjustment has normally completed, [RESULT OK 00] is displayed. If a problem occurs during auto adjustment, [ERROR XX] (XX is replaced by an error code) is displayed and operation stops. Should this happen, determine the details of the problem and either repeat the procedure from the beginning, or adjust the remaining items manually by running the corresponding maintenance items.
5. To return to the screen for selecting an item, press the stop key.
1-3-13
Page 34
3JX-1
Maintenance
item No.
U411
Description
Method: DP(FACE UP)
1. Set a specified original (P/N: 2AC68241) in the DP.
2. Select [INPUT].
Display Description
INPUT Automatic adjustment of first page using the DP for: original size magnifica-
tion/leading edge timing/center line.
3. Press the start key. Auto adjustment starts. When automatic adjustment has normally completed, [RESULT OK 00] is displayed. If a problem occurs during auto adjustment, [ERROR XX] (XX is replaced by an error code) is displayed and operation stops. Should this happen, determine the details of the problem and either repeat the procedure from the beginning, or adjust the remaining items manually by running the corresponding maintenance items.
4. To return to the screen for selecting an item, press the stop key.
Method: DP(FACE DOWN)
1. Select the item.
2. Press the start key. The screen for executing is displayed.
Display Description
NORMAL TARGET Uses the value determined using maintenance item U425 as the tar-
get data.
ORIGINAL TARGET Uses the specified original for acquiring data as the target data.
Method: NORMAL TREGET
1. Select the item.
Display Description Original to be used for
adjustment (P/N)
ALL Automatic adjustment of second page using the DP
for: original size magnification/leading edge timing/
2AC68241/303JX57010/
303JX57020 center line, input gamma, chromatic aberration filter, MTF filter and matrix.
INPUT Automatic adjustment of second page using the DP
2AC68241 for: original size magnification/leading edge timing/ center line.
GAMMA Automatic adjustment of second page using the DP
303JX57010 for: tolerance of input gamma.
MTF/MATRIX Automatic adjustment of second page using the DP
303JX57020 for: tolerance of MTF filter and matrix.
[ALL]
1. Enter the target values which are shown on the specified original (P/N: 2AC68241/303JX57010/ 303JX57020) executing maintenance item U425.
2. Set specified originals (P/N: 2AC68241/303JX57010/303JX57020) in the DP. Stack the originals in the order of 2AC68241, 303JX57010, and 303JX57020.
3. Press the start key. Auto adjustment starts.
[INPUT]
1. Enter the target values which are shown on the specified original (P/N: 2AC68241) executing mainte­nance item U425.
2. Set a specified original (P/N: 2AC24681) in the DP.
3. Press the start key. Auto adjustment starts.
[GAMMA]
1. Enter the target values which are shown on the specified original (P/N: 303JX57010) executing mainte­nance item U425.
2. Set a specified original (P/N: 303JX57010) in the DP.
3. Press the start key. Auto adjustment starts.
[MTF/MATRIX]
1. Enter the target values which are shown on the specified original (P/N: 303JX57020) executing mainte­nance item U425.
2. Set a specified original (P/N: 303JX57020) in the DP.
3. Press the start key. Auto adjustment starts.
1-3-14
Page 35
3JX
Maintenance
item No.
Description
U411 When automatic adjustment has normally completed, [RESULT OK 00] is displayed. If a problem
occurs during auto adjustment, [ERROR XX] (XX is replaced by an error code) is displayed and opera­tion stops. Should this happen, determine the details of the problem and either repeat the procedure from the beginning, or adjust the remaining items manually by running the corresponding maintenance items.
Method: ORIGINAL TARGET
1. Place the specified original for acquiring gamma target data (P/N: 303JX57010) on the platen, and press the start key.
2. Place the specified original for acquiring matrix target data (P/N: 303JX57010) on the platen, and press the start key.
3. Select the item.
Display Description Original to be used for
adjustment (P/N)
ALL Automatic adjustment of second page using the DP
for: original size magnification/leading edge timing/
2AC68241/303JX57010/
303JX57020 center line, input gamma, chromatic aberration filter, MTF filter and matrix.
INPUT Automatic adjustment of second page using the DP
2AC68241 for: original size magnification/leading edge timing/ center line.
GAMMA Automatic adjustment of second page using the DP
303JX57010 for: input gamma.
MTF/MATRIX Automatic adjustment of second page using the DP
303JX57020 for: MTF filter and matrix.
[ALL]
1. Set specified originals (P/N: 2AC68241/303JX57010/303JX57020) in the DP. Stack the originals in the order of 2AC68241, 303JX57010, and 303JX57020.
2. Press the start key. Auto adjustment starts.
[INPUT]
1. Set a specified original (P/N: 2AC24681) in the DP.
2. Press the start key. Auto adjustment starts.
[GAMMA]
1. Set a specified original (P/N: 303JX57010) in the DP.
2. Press the start key. Auto adjustment starts.
[MTF/MATRIX]
1. Set a specified original (P/N: 303JX57020) in the DP.
2. Press the start key. Auto adjustment starts.
When automatic adjustment has normally completed, [RESULT OK 00] is displayed. If a problem occurs during auto adjustment, [ERROR XX] (XX is replaced by an error code) is displayed and opera­tion stops. Should this happen, determine the details of the problem and either repeat the procedure from the beginning, or adjust the remaining items manually by running the corresponding maintenance items.
1-3-15
Page 36
3JX
Maintenance
item No.
U411
Description
Error Codes
Codes Description
ERROR 01 Black band detection error (scanner leading edge registration)
ERROR 02 Black band detection error (scanner center line)
ERROR 03 Black band detection error (scanner main scanning direction magnification)
ERROR 04 Black band is not detected (scanner leading edge registration)
ERROR 05 Black band is not detected (scanner center line)
ERROR 06 Black band is not detected (scanner main scanning direction magnification)
ERROR 07 Black band is not detected (scanner auxiliary scanning direction magnification)
ERROR 08 Black band is not detected (DP main scanning direction magnification far end)
ERROR 09 Black band is not detected (DP main scanning direction magnification near end)
ERROR 0a Black band is not detected (DP auxiliary scanning direction magnification leading edge)
ERROR 0b
Black band is not detected (DP auxiliary scanning direction magnification leading edge original check)
ERROR 0c Black band is not detected (DP auxiliary scanning direction trailing edge)
ERROR 0d Black band is not detected (DP auxiliary scanning direction trailing edge 2)
ERROR 0e DMA time out
ERROR 0f Auxiliary scanning direction magnification error
ERROR 10 Auxiliary scanning direction leading edge detection error
ERROR 11 Auxiliary scanning direction trailing edge detection error
ERROR 12 Auxiliary scanning direction skew 1.5 error
ERROR 13 Maintenance request error
ERROR 14 Main scanning direction center line error
ERROR 15 Main scanning direction skew 1.5 error
ERROR 16 Main scanning direction magnification error
ERROR 17 Carriage error
ERROR 18 Service call error
ERROR 19 DP status error
ERROR 1a DP open error
ERROR 1b Original is not detected
ERROR 2X N950 patch for the original error
ERROR 3X N850 patch for the original error
ERROR 4X N770 patch for the original error
ERROR 5X N650 patch for the original error
ERROR 6X N500 patch for the original error
ERROR 7X N300 patch for the original error
ERROR 8X N300 patch for the original error
ERROR 9X N950 patch for the original error
ERROR aX Cyan patch for the original error
ERROR bX Magenta patch for the original error
ERROR cX Yellow patch for the original error
ERROR dX Red patch for the original error
ERROR eX Green patch for the original error
ERROR fX Blue patch for the original error
ERROR ff Other error
Completion
Press the stop key. The screen for selecting a maintenance item is displayed. If the stop key is pressed during auto adjustment, adjustment stops and no settings are changed.
1-3-16
Page 37
3JX-1
Maintenance
item No.
U425
Description
Setting the target Description
The value that is indicated on the back of the chart to be used for adjustment should be entered.
Purpose
Performs data input in order to correct for differences in originals during automatic adjustment.
Method
1. Press the start key.
2. Select the item. The screen for executing is displayed.
Display Description Original to be used for
adjustment (P/N)
CCD Entering the target values for scanner automatic
302FZ56990
adjustment
CIS Entering the target values for DP automatic
adjustment
2AC68241/303JX57010/ 303JX57020
Setting: CCD
1. Select the item to be set.
Display Description
N875 Setting the N875 patch for the original for adjustment
N475 Setting the N475 patch for the original for adjustment
N125 Setting the N125 patch for the original for adjustment
CYAN Setting the cyan patch for the original for adjustment
MAGENTA Setting the magenta patch for the original for adjustment
YELLOW Setting the yellow patch for the original for adjustment
RED Setting the red patch for the original for adjustment
GREEN Setting the green patch for the original for adjustment
BLUE Setting the blue patch for the original for adjustment
ADJUST ORIGINAL Setting the main and auxiliary scanning directions
2. Select the item to be set.
3. Change the setting value using the +/- or numeric keys.
Display Description Setting range
L Setting the L value 0.0 to 100.0
a Setting the a value -200.0 to 200.0
b Setting the b value -200.0 to 200.0
4. Press the start key. The value is set.
5. To return to the screen for selecting an item, press the stop key.
Setting: ADJUST ORIGINAL/MAIN
1. Measure distance from the left edge of the original for adjustment to the black band in three points. Measurement procedure
1) Measure the distances A (50 mm), B (105 mm) and C (190 mm) along the auxiliary scanning direc-
tion.
2) Apply the following formula for the values obtained: ((A + C) / 2 + B) / 2
2. Enter the values solved using the +/- keys in [MAIN ADJ].
3. Press the start key. The value is set.
4. To return to the screen for selecting an item, press the stop key.
Setting: ADJUST ORIGINAL/SUB
1. Measure distance from the leading edge of the original for adjustment to the black band in three points. Measurement procedure
1) Measure the distances D (30 mm), E (148.5 mm) and C (267 mm) along the main scanning direction.
2) Apply the following formula for the values obtained: ((D + F) / 2 + E) / 2
2. Enter the values solved using the +/- keys in [SUB ADJ].
3. Press the start key. The value is set.
4. To return to the screen for selecting an item, press the stop key.
1-3-17
Page 38
3JX
Maintenance
item No.
U425
Description
Setting: CIS
1. Select the item to be set.
Display Description
N950 Setting the N950 patch for the original for adjustment
N850 Setting the N850 patch for the original for adjustment
N770 Setting the N770 patch for the original for adjustment
N650 Setting the N650 patch for the original for adjustment
N500 Setting the N500 patch for the original for adjustment
N300 Setting the N300 patch for the original for adjustment
CYAN Setting the cyan patch for the original for adjustment
MAGENTA Setting the magenta patch for the original for adjustment
YELLOW Setting the yellow patch for the original for adjustment
RED Setting the red patch for the original for adjustment
GREEN Setting the green patch for the original for adjustment
BLUE Setting the blue patch for the original for adjustment
2. Select the item to be set.
3. Change the setting value using the +/- or numeric keys.
Display Description Setting range
L Setting the L value 0.0 to 100.0
a Setting the a value -200.0 to 200.0
b Setting the b value -200.0 to 200.0
4. Press the start key. The value is set.
5. To return to the screen for selecting an item, press the stop key.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-18
Page 39
3JX
Maintenance
item No.
U905
Description
Checking/clearing counts by optional devices Description
Displays or clears the counts of DP or finisher.
Purpose
To check the use of DP and finisher. Also to clear the counts after replacing consumable parts.
Method
1. Press the start key.
2. Select the device, the count of which is to be checked. The count of the selected device is displayed.
Display Description
DP Counts of DP
FINISHER Counts of finisher
DP
Display Description
ADP No. of single-sided originals that has passed through the DP
RADP No. of double-sided originals that has passed through the DP
Finisher
Display Description
CP CNT No. of copies that has passed
STAPLE Frequency the stapler has been activated
PUNCH Frequency the punch has been activated
STACK Frequency the stacker has been activated
SADDLE Frequency the center holding has been activated
Clearing
1. Select the item to be cleared. To clear the counts for all, press the clear key.
2. Press the start key. The count is cleared.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
1-3-19
Page 40
3JX-1
Maintenance
item No.
U942
U990
Description
Setting of amount of slack for feeding from DP Description
Adjusts the amount of slack generated when the DP is used.
Purpose
Use this mode if an original non-feed jam, oblique feed or wrinkling of original occurs when the DP is used.
Setting
1. Press the start key.
2. Select the item to be adjusted.
Display Description Setting
range
REGIST Amount of slack in the reading original
-31 to 31 0 0.17 mm
Initial setting
Change in value per step
from the DP
REGIST MIX Amount of slack in the reading original
-31 to 31 0 0.17 mm
from the DP in the auto selection mode
3. Press the system menu key.
4. Place an original on the DP and press the start key to make a test copy.
5. Press the system menu key.
6. Change the setting value using the +/- or numeric keys. The greater the value, the larger the amount of slack; the smaller the value, the smaller the amount of slack. If an original non-feed jam or oblique feed occurs, increase the setting value. If wrinkling of original occurs, decrease the value.
7. Press the start key. The setting is set.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
Checking/clearing the time for the exposure lamp to light Description
Displays, clears or changes the accumulated time for the exposure lamp to light.
Purpose
To check duration of use of the exposure lamp. Also to clear the accumulated time for the lamp after replace­ment.
Method
Press the start key. The accumulated time of illumination for the exposure lamp is displayed in minutes.
1-3-20
Display Description
CCD Accumulated time for the exposure lamp
CIS Accumulated time for CIS
Clearing
1. Select the item to be cleared.
2. Press the start key. The accumulated time is cleared.
Setting
1. Enter a accumulated time using the +/- or numeric keys.
2. Press the start key. The time is set.
Completion
Press the stop key. The screen for selecting a maintenance item No. is displayed.
Page 41
3JX
1-4 Troubleshooting
1-4-1 Original misfeed detection
(1) Original misfeed indication
When an original jams, the machine immediately stops operation and a message is shown on the machine operation panel. To remove the jammed original, open the top cover or reverse unit. Paper misfeed detection can be reset by opening and closing the respective covers to turn safety switch off and on.
(2) Original misfeed detection conditions
DPTSW1
ORSW
OFSW
DPTSW2
Figure 1-4-1
1-4-1
Page 42
3JX-1
Section Jam code Conditions Specified
DP 70
No original feed
The original feed switch (OFSW) does not turn on within specified time during the first sheet feeding.
The original feed switch (OFSW) does not turn on within
2436 pulses
4430 pulses
specified time during the second sheet feeding.
71 An original jam in the orig-
DP timing switch 2 (DPTSW2) does not turn off within speci­fied time.
2500 pulses
inal feed/conveying sec­tion 1
72 An original jam in the orig-
The original feed switch (OFSW) and original registration switch (ORSW) does not turn off within specified time.
16675 pulses
inal feed/conveying sec­tion 2
73 An original jam in the orig-
DP timing switch 1 (DPTSW1) does not turn off within speci­fied time.
4979 pulses
inal conveying section
74 An original jam in the orig-
The original registration switch (ORSW) does not turn on within specified time and after 5 retries.
4979 pulses
inal registration section
75 An original jam in the orig­inal registration section
The original registration switch (ORSW) does not turn off within specified time.
DP timing switch 1 (DPTSW1) does not turn on within speci-
19533 pulses
4979 pulses
fied time.
76 An original jam in the orig-
DP timing switch 2 (DPTSW2) does not turn on within speci­fied time.
2500 pulses
inal feed/conveying sec­tion
78 Document processor top cover open
The top cover is opened during original feeding. The following switches turns on when starting the original paper feed.
-
Original feed switch (OFSW) Original registration switch (ORSW) DP timing switch 1/2 (DPTSW1/2)
time
1-4-2
Page 43
(3) Paper misfeeds
3JX
Problem
(1) An original jams in DP is indicated dur­ing copying (no origi­nal feed). Jam code 70
(2) An original jams in DP is indicated dur­ing copying (a jam in the original feed/con­veying section). Jam code 71
(3) An original jams in DP is indicated dur­ing copying (a jam in the original feed/con­veying section). Jam code 72
(4) An original jams in DP is indicated dur­ing copying (a jam in the original convey­ing section). Jam code 73
(5) An original jams in DP is indicated dur­ing copying (a jam in the original registra­tion section). Jam code 74
(6) An original jams in DP is indicated dur­ing copying (a jam in the original registra­tion section). Jam code 75
(7) An original jams in DP is indicated dur­ing copying (a jam in the original feed/con­veying section). Jam code 76
Causes/check procedures
Defective original feed switch.
Run maintenance item U244 and turn the original feed switch on and off manually. Replace the switch if indication of the corre-
Corrective measures
sponding switch on the touch panel is not displayed in reverse.
Check if the original feed motor malfunctions.
Run maintenance item U243 and select the original feed motor on the touch panel to be turned on and off. Check the status and rem­edy if necessary.
Defective DP timing switch 2.Run maintenance item U244 and turn the DP timing switch 2 on
and off manually. Replace the switch if indication of the corre­sponding switch on the touch panel is not displayed in reverse.
Defective switch. Run maintenance item U244 and turn switch on and off manually.
Replace the switch if indication of the corresponding switch on the touch panel is not displayed in reverse. Original feed switch, original registration switch
Defective DP timing switch 1.Run maintenance item U244 and turn the DP timing switch 1 on
and off manually. Replace the switch if indication of the corre­sponding switch on the touch panel is not displayed in reverse.
Defective original registra­tion switch.
Run maintenance item U244 and turn the original registration switch on and off manually. Replace the switch if indication of the corresponding switch on the touch panel is not displayed in reverse.
Defective switch. Run maintenance item U244 and turn switch on and off manually.
Replace the switch if indication of the corresponding switch on the touch panel is not displayed in reverse. Original registration switch, DP timing switch 1
Defective DP timing switch 2.Run maintenance item U244 and turn the DP timing switch 2 on
and off manually. Replace the switch if indication of the corre­sponding switch on the touch panel is not displayed in reverse.
1-4-3
Page 44
3JX
1-4-2 Self-diagnosis
(1) Self-diagnostic function
This unit is equipped with a self-diagnostic function. When a problem is detected, copying is disabled and the problem dis­played as a code consisting of C followed by a number, indicating the nature of the problem. A message is also displayed requesting the user to call for service. After removing the problem, the self-diagnostic function can be reset by turning safety switches off and back on.
(2) Self diagnostic codes
Remarks
Code Contents
C3210 CIS lamp problem
After the reading starting, when input value at the time of CIS illumination does not exceed the threshold value between 5 s.
C3310 CIS AGC problem
After AGC, correct input is not obtained at CIS.
C9000 DP communication problem
A communication error is detected.
C9040 DP lift motor going up error
The pulse count raised to 10000 at lift­ing, however, the DP lift switch could not be turned on. After one time retry, the DP lift limit switch could not be turned on.
Causes Check procedures/corrective measures
Poor contact in the connector termi­nals.
Defective DP main PWB.
Defective DP inverter PWB.
Defective CIS. Replace the CIS and check for correct oper-
Defective DP main PWB.
CIS output prob­lem.
Defective DP inverter PWB.
Poor contact in the connector termi­nals.
Defective DP main PWB.
Loose connection of the DP lift motor connector.
Malfunction of the DP lift motor.
Malfunction of the DP lift upper limit switch.
Loose connection of the DP lift upper limit switch con­nector.
Defective DP main PWB.
Check the connection of connector on the main PWB and the connector on the DP main PWB, and the continuity across the connector terminals. Repair or replace if necessary.
Replace the DP main PWB and check for correct operation.
Replace the DP inverter PWB and check for correct operation.
ation.
Replace the DP main PWB and check for correct operation.
Replace the CIS and check for correct oper­ation.
Replace the DP inverter PWB and check for correct operation.
Check the connection of connector YC7 on the scanner PWB and the connector of the DP, and the continuity across the connector terminals. Repair or replace if necessary.
Replace the DP main PWB and check for correct operation.
Reinsert the connector. Also check for conti­nuity within the connector cable. If none, remedy or replace the cable.
Replace the DP lift motor and check for cor­rect operation.
Replace the DP lift upper limit switch and check for correct operation.
Reinsert the connector. Also check for conti­nuity within the connector cable. If none, remedy or replace the cable.
Replace the DP main PWB and check for correct operation.
1-4-4
Page 45
Code Contents
C9050 DP lift motor going down error
The pulse count lowered to 10000 at lift­ing down, however, the DP bottom limit switch could not be turned on. After one time retry, the DP bottom limit switch could not be turned on.
C9060 DP EEPROM error
Read and write data does not match. Data in the specified area of the backup memory does not match the specified values.
C9070 Communication problem between DP
and SHD
A communication error is detected.
C9080 Communication problem between DP
and CIS
Reading cannot be performed correctly.
Remarks
Causes Check procedures/corrective measures
Loose connection of the DP lift motor connector.
Malfunction of the DP lift motor.
Malfunction of the DP lift lower limit
Reinsert the connector. Also check for conti­nuity within the connector cable. If none, remedy or replace the cable.
Replace the DP lift motor and check for cor­rect operation.
Replace the DP lift lower limit switch and check for correct operation.
switch.
Loose connection of the DP lift lower limit switch con-
Reinsert the connector. Also check for conti­nuity within the connector cable. If none, remedy or replace the cable.
nector.
Defective DP main PWB.
Defective DP main PWB.
Device damage of
Replace the DP main PWB and check for correct operation.
Replace the DP main PWB and check for correct operation.
Contact the Service Administrative Division.
EEPROM.
Loose connection of the SHD PWB.
Reinsert the connector. Also check for conti­nuity within the connector cable. If none, remedy or replace the cable.
Defective SHD PWB.
Loose connection of CIS.
Replace the SHD PWB and check for cor­rect operation.
Reinsert the connector. Also check for conti­nuity within the connector cable. If none, remedy or replace the cable.
Defective CIS. Replace CIS and check for correct opera-
tion.
3JX
1-4-5
Page 46
3JX
1-4-3 Electric problems
Troubleshooting to each failure must be in the order of the numbered symptoms.
Problem Causes Check procedures/corrective measures
(1) The original feed motor, original regis­tration motor, origi­nal conveying motor or DP lift motor does not operate.
(2) A message indicating cover open is dis­played when the DP is closed correctly.
(3) An original jams when the main power switch is turned on.
1. Poor contact in the con­nector terminals.
2. Defective drive transmis­sion system.
3. Defective motor. Run maintenance item U243 and check if the motor operates. If
4. Defective DP drive relay PWB.
1. Poor contact in the con­nector terminals.
2. Defective DP safety switch 1.
1. A piece of paper torn from copy paper is caught around original feed switch, original reg­istration switch or DP tim­ing switch 1/2.
2. Defective original feed switch, original registra­tion switch or DP timing switch 1/2.
Reinsert the connector. Also check for continuity within the con­nector cable. If none, remedy or replace the cable.
Check if the rollers and gears rotate smoothly. If not, grease the bushings and gears. Check for broken gears and replace if any.
not, replace the motor.
Run maintenance item U243 and check if the motor operates. If not, replace the DP drive relay PWB.
Reinsert the connector. Also check for continuity within the con­nector cable. If none, remedy or replace the cable.
Check for continuity across the contacts of the switch. If none when the switch is on, replace DP safety switch 1.
Remove any found.
Run maintenance item U244 and turn the switch on and off manu­ally. Replace the switch if indication of the corresponding switch on the touch panel is not displayed in reverse.
1-4-4 Mechanical problems
Problem Causes/check procedures Corrective measures
(1) No primary original feed.
(2) No secondary original feed.
(3) Originals jam.
1-4-6
The surfaces of the DP original feed belt, DP forwarding pulley or DP separation pulley are dirty with paper powder.
Check if the DP original feed belt, DP forward­ing pulley or DP separation pulley is deformed.
The registration pulley and the registration roller do not contact each other correctly.
Originals outside the specifications are used. Use only originals conforming to the specifi-
The surfaces of the DP original feed belt, DP forwarding pulley or DP separation pulley are dirty with paper powder.
The eject pulley and the eject roller do not contact each other correctly.
Check and clean them with isopropyl alcohol if they are dirty.
If so, replace (see page 1-5-2).
Check and clean them with isopropyl alcohol if they are dirty.
cations.
Check and clean them with isopropyl alcohol if they are dirty.
Check visually and remedy if necessary.
Page 47
3JX-1
1-5 Assembly and Disassem bly
1-5-1 Precautions for assembly and disassembly
(1) Precautions
Before starting disassembly, press the Power key on the operation panel to off. Make sure that the Power indicator and the Memory indicator are off before turning off the main power switch. And then unplug the power cable from the wall outlet. Turning off the main power switch before pressing the Power key to off may cause damage to the equipped hard disk. When handling PWBs (printed wiring boards), do not touch parts with bare hands. The PWBs are susceptible to static charge. Do not touch any PWB containing ICs with bare hands or any object prone to static charge. When removing the hook of the connector, be sure to release the hook.
Output Connector for Interconnecting Cable is non-LPS. Output: 24 V dc (426 VA max.) Please use the item below Interconnecting Cables. P/N: 303JX46010, 303JX46020
1-5-1
Page 48
3JX
1-5-2 Assembly and disassembly
(1) Detaching and refitting the DP original feed belt and DP forwarding pulley
Follow the procedure below to replace the DP original feed belt and DP forwarding pulley.
Procedure
1. Open the top cover.
2. Remove two original feed belt shaft guides.
3. Remove the stop ring and then remove the original feed unit from the DP.
Top cover
Original feed belt shaft guides
Figure 1-5-1
4. Remove the original feed belt unit from the inserted parts of the original feed unit.
Stop ring
Original feed unit
Figure 1-5-2
Original feed unit
Original feed belt unit
Figure 1-5-3
1-5-2
Page 49
5. Remove two stop rings from the original feed belt shaft A and then remove the bushing, pulley, spring pin, original feed holder and original feed color A.
6. Remove the original feed belt shaft A from the original feed belt unit.
7. Remove the original feed belt shaft B from the original feed belt unit.
8. Remove the original feed color B and DP original feed belt from original feed belt shaft B.
Stop ring
Stop ring
Bushing
Pulley
Spring pin
3JX
Original feed belt shaft B
Original feed color B
DP original feed belt
Original feed belt unit
Original feed holder
Original feed color A
9. Remove two stop rings from the forwarding pulley shaft and then remove two pulleys, two spring pins and two bushings.
10. Pull out the forwarding pulley shaft and remove the DP forwarding pulley.
11. Replace the DP original feed belt and DP forwarding pulley.
12. Install the DP forwarding pulley to the origi­nal feed unit.
13. Install the DP original feed belt to the origi­nal feed belt unit.
14. Refit the original feed belt unit to the original feed unit.
15. Refit the original feed unit to the DP.
Stop ring
Pulley
Spring pin
Bushing
Figure 1-5-4
Forwarding pulley shaft
DP forwarding pulley
Original feed belt shaft A
Figure 1-5-5
Original feed unit
Bushing
Spring pin
Pulley
Stop ring
1-5-3
Page 50
3JX
(2) Detaching and refitting the DP separation pulley
Follow the procedure below to replace the DP separation pulley.
Procedure
1. Open the top cover.
2. Release the inserted part and then remove the separation guide.
Separation guide
Figure 1-5-6
Inserted part
3. Remove the stop ring and then DP separa­tion pulley and torque limiter.
4. Replace the DP separation pulley and install the pulley to the DP.
Torque limiter
DP separation pulley
Stop ring
Figure 1-5-7
1-5-4
Page 51
(3) Detaching and refitting the CIS
Follow the procedure below to replace the CIS.
Procedure
1. Open the top cover.
2. Release the screw and three inserted parts and then remove the DP front cover.
Screw
3JX
3. Remove two screws and then original feed guide.
DP front cover
Figure 1-5-8
Original feed guide
Figure 1-5-9
1-5-5
Page 52
3JX
4. Remove the flexible flat cable from CIS relay PWB.
5. Remove the connector from the DP inverter PWB and release the wire from the wire saddle and edging.
6. Open the reverse unit.
7. Remove the screw and then remove the original conveying guide.
8. Remove the connector of the DP timing switch 2.
Flexible flat cable
Connector
DP inverter PWB
CIS relay PWB
Wire saddle
Edging
Figure 1-5-10
DP timing switch 2
Connector
Figure 1-5-11
Original conveying guide
1-5-6
Page 53
9. Remove two screws and then remove the reverse unit front cover.
10. Remove the screw and then remove the CIS.
11. Replace the CIS. Install the CIS to the DP.
12. Refit the reverse unit front cover to the DP.
13. Connect the connector of the DP timing switch 2 and refit the original conveying guide to the DP.
14. Connect the connector to the DP inverter PWB and the flexible flat cable to the CIS relay PWB.
15. Refit the original feed guide and the DP front cover to the DP.
Screw
3JX
Reverse unit front cover
Figure 1-5-12
CIS
Figure 1-5-13
CIS
1-5-7
Page 54
3JX
This page is intentionally left blank.
1-5-8
Page 55
3JX-1
2-1 Mechanical construction
2-1-1 Mechanical construction
The original placed on the original tray is fed sheet by sheet through the original feeding section and conveyed on the slit glass. Shortly after one side is scanned by the CCD over the slit glass, the original is scanned by the CIS. The original attached to the CIS is ejected to the original eject table after the second side is scanned by the CIS.
Figure 2-1-1 Document processor
(1) Original tray (2) Lift lever (3) DP forwarding pulley (4) Original feed color (5) DP original feed belt (6) Original feed color (7) DP separation pulley (8) Registration pulley (9) Registration roller (10) Original conveying pulley (11) Original conveying pulley
(12) Reading guide (13) Original conveying roller (14) Original conveying pulley (15) CIS (16) Eject roller (17) Original conveying pulley (18) Eject roller (19) Eject pulley (20) Original eject table (21) CIS roller
2-1-1
Page 56
3JX
YC11-1,2,3,4
YC7-8
YC9-8
YC10-1,2,3,4
YC9-5
YC10-5,6,7,8
YC10-9,10,11,12
YC9-2
YC7-11
YC2 YC1
DPLM A/B/A_/B_
INV REM
OFSW
OFM A_/B_/A/B
ORSW
ORM A_/B_/A/B
OCM A_/B_/A/B
DPTSW1
DPTSW2
DPTSW1
ORM
OCM
DPMPWB
ORSW
DPTSW2
OFM
OFSW
DPINPWB
CIS
YC8/YC9
data
Image
DPLM
DPDRPWB
YC6/YC7YC5
Image
SPWB
(machine)
YC7
YC11
Figure 2-1-2 Document processor block diagram
data
MPWB
(machine)
2-1-2
Page 57
2-2 Electrical Parts Layout
2-2-1 Electrical parts layout
(1) PWBs
3
4
3JX
5
2
1
Machine front
Machine inside
Machine rear
Figure 2-2-1 PWBs
1. DP main PWB (DPMPWB) .......................... Controls the image processing.
2. DP drive relay PWB (DPDRPWB) ............... Controls electrical components.
3. CIS relay PWB (CISRPWB)......................... Relay of image data.
4. DP inverter PWB (DPINPWB)...................... Controls the light source of built-in CIS.
5. LED PWB (LEDPWB) .................................. Indicates presence of originals or an original jam.
2-2-1
Page 58
3JX
(2) Switches and sensors
5
10
12
4
3
9
8
6
7
11
Machine front
Machine inside
21
Machine rear
Figure 2-2-2 Switches and sensors
1. DP safety switch 1 (DPSSW1)..................... Breaks the safety circuit when the document processor is opened; resets
original misfeed detection.
2. DP safety switch 2 (DPSSW2)..................... Breaks the safety circuit when the top cover is opened; resets original
misfeed detection.
3. Original set switch (OSSW) ......................... Detects the presence of an original.
4. Original feed switch (OFSW) ....................... Detects primary original feed end timing.
5. Original registration switch (ORSW) ............ Detects the original conveying timing.
6. DP timing switch 1 (DPTSW1) ..................... Detects the original scanning timing.
7. DP timing switch 2 (DPTSW2) ..................... Detects the original scanning timing.
8. Original length size switch (OLSW) ............. Detects the length of the original.
9. Original width size switch (OWSW) ............. Detects the width of the original.
10. DP lift upper limit switch (DPLULSW) .......... Detects the original tray reaching the upper limit.
11. DP lift lower limit switch (DPLLLSW) ........... Detects the original tray reaching the lower limit.
12. CIS open/close switch (CISOCSW)............. Detects the opening/closing of the top cover.
2-2-2
Page 59
(3) Others
3JX
1
2
4
8
7
Machine front
Machine inside
Machine rear
3
5,6
Figure 2-2-3 Others
1. Original feed motor (OFM) ........................... Drives the DP original feed belt.
2. Original registration motor (ORM)................ Drives the registration roller.
3. Original conveying motor (OCM) ................. Drives the original conveying sections.
4. DP lift motor (DPLM).................................... Operates the original tray.
5. DP fan motor 1 (DPFM1) ............................. Cools the CIS.
6. DP fan motor 2 (DPFM2) ............................. Cools the CIS.
7. DP fan motor 3 (DPFM3) ............................. Cools the CIS.
8. CIS (CIS)...................................................... Reads the image of originals.
2-2-3
Page 60
3JX
This page is intentionally left blank.
2-2-4
Page 61
2-3 Operation of the PWBs
2-3-1 DP main PWB
3JX
MPWB
(machine)
SPWB
(machine)
DPMPWB
Image data Image data
3.3V
ASIC
(U7)
Control signal
communication data
Regulator
1.8V
(U4)
Serial data
3.3V
RESET
CPU (U1)
Control signal
Sensor input signal
Serial
communication data
Reset IC
(U2)
5V
12V
24V R24V
DPDRPWB
Serial
12V
24V
CISRPWB
Regulator
(U1)
Regulator
(U2)
DPINPWB
5V
CIS
12V
Figure 2-3-1 DP main PWB diagram
U8
U2
U6
X1
U3
U4
U7
X2
U1
5
YC4
1
7
YC2
1
1
YC1
YC3
3
1
12
1
YC5
40
YC6 YC7
112040
U10 U12 U14 U16
U9
U15U13U11
U5
YC9
110
YC8
114
Figure 2-3-2 DP main PWB silk-screen diagram
2-3-1
Page 62
3JX
Connector Pin No. Signal I/O Voltage Description
YC1 1 DPFM3 O 0/3.3 V DC DPFM3 On/Off
Connected to the DP drive relay PWB
2 CISOCSW I 0/3.3 V DC CISOCSW On/Off
3 LED RD O 0/3.3 V DC LED RED control signal
4 LED GN O 0/3.3 V DC LED GREEN control signal
5 DPFM1 O 0/3.3 V DC DPFM1 On/Off
6 INV REM O 0/3.3 V DC CIS control signal
7 DPTSW2 I 0/3.3 V DC DPTSW2 On/Off
8 OWSW I 0/3.3 V DC OWSW On/Off
9 OLSW I 0/3.3 V DC OLSW On/Off
10 DPLLLSW I 0/3.3 V DC DPLLLSW On/Off
11 OSSW I 0/3.3 V DC OSSW On/Off
12 DPTSW1 I 0/3.3 V DC DPTSW1 On/Off
13 ORSW I 0/3.3 V DC ORSW On/Off
14 OFSW I 0/3.3 V DC OFSW On/Off
15 DPLULSW I 0/3.3 V DC DPLULSW On/Off
16 DPLM 1 O 0/3.3 V DC
DPLM drive control signal
(pulse)
17 DPLM 0 O 0/3.3 V DC
DPLM drive control signal
(pulse)
18 DPLM B O 0/3.3 V DC
DPLM drive control signal
(pulse)
19 DPLM A O 0/3.3 V DC
DPLM drive control signal
(pulse)
20 OCM 1B O 0/3.3 V DC
OCM drive control signal
(pulse)
21 OCM 0B O 0/3.3 V DC
OCM drive control signal
(pulse)
22 OCM 1A O 0/3.3 V DC
OCM drive control signal
(pulse)
23 OCM 0A O 0/3.3 V DC
OCM drive control signal
(pulse)
24 OCM B O 0/3.3 V DC
OCM drive control signal
(pulse)
25 OCM A O 0/3.3 V DC
OCM drive control signal
(pulse)
26 ORM 1B O 0/3.3 V DC
ORM drive control signal
(pulse)
27 ORM 0B O 0/3.3 V DC
ORM drive control signal
(pulse)
28 ORM 1A O 0/3.3 V DC
ORM drive control signal
(pulse)
29 ORM 0A O 0/3.3 V DC
ORM drive control signal
(pulse)
30 ORM B O 0/3.3 V DC
ORM drive control signal
(pulse)
31 ORM A O 0/3.3 V DC
ORM drive control signal
(pulse)
32 OFM 1B O 0/3.3 V DC
OFM drive control signal
(pulse)
2-3-2
Page 63
Connector Pin No. Signal I/O Voltage Description
YC1
Connected to the DP drive relay PWB
33 OFM 0B O 0/3.3 V DC
(pulse)
34 OFM 1A O 0/3.3 V DC
(pulse)
35 OFM 0A O 0/3.3 V DC
(pulse)
36 OFM B O 0/3.3 V DC
OFM drive control signal
OFM drive control signal
OFM drive control signal
OFM drive control signal
(pulse)
37 OFM A O 0/3.3 V DC
OFM drive control signal
(pulse)
38 3.3V O 3.3 V DC 3.3 V DC power output
39 G(5V) - - Signal ground
40 5V O 5 V DC 5 V DC power output
YC3 1 G(5V) - - Signal ground
Connected to the DP Safety
2 DPSSW2 I 0/5 V DC DPSSW2 On/Off
3 5V O 5 V DC 5 V DC power output
switch 2
YC5
Connected to the machine
1 SSCLK I 0/3.3 V DC
(pulse)
2 SSDO O 0/3.3 V DC
(pulse)
3 SSDI I 0/3.3 V DC
CLOCK signal from the machine
Serial communication data signal to the machine
Serial communication data signal from the machine
(pulse)
4 SSEL I 0/3.3 V DC
SELECT signal from the machine
(pulse)
5 SRDY O 0/3.3 V DC
READY signal to the machine
(pulse)
6 OVSYNC O 0/3.3 V DC
OVSYNC signal to the machine
(pulse)
7 FEED O 0/3.3 V DC
FEED signal to the machine
(pulse)
8 NC - - Not used
9 3.3V I 3.3 V DC 3.3 V DC power input
10 3.3V I 3.3 V DC 3.3 V DC power input
11 G(5V) - - Signal ground
12 G(5V) - - Signal ground
YC6
Connected to the machine
1 DOUTR7P O 0/3.3 V DC
(pulse)
2 DOUTR3P O 0/3.3 V DC
(pulse)
3 DOUTR7N O 0/3.3 V DC
Image data signal R7P
Image data signal R3P
Image data signal R7N
(pulse)
4 DOUTR3N O 0/3.3 V DC
Image data signal R3N
(pulse)
5 DOUTR6P O 0/3.3 V DC
Image data signal R6P
(pulse)
6 DOUTR2P O 0/3.3 V DC
Image data signal R2P
(pulse)
7 DOUTR6N O 0/3.3 V DC
Image data signal R6N
(pulse)
3JX
2-3-3
Page 64
3JX
Connector Pin No. Signal I/O Voltage Description
YC6
Connected to the machine
8 DOUTR2N O 0/3.3 V DC
(pulse)
9 DOUTR5P O 0/3.3 V DC
(pulse)
10 DOUTR1P O 0/3.3 V DC
Image data signal R2N
Image data signal R5P
Image data signal R1P
(pulse)
11 DOUTR5N O 0/3.3 V DC
Image data signal R5N
(pulse)
12 DOUTR1N O 0/3.3 V DC
Image data signal R1N
(pulse)
13 DOUTR4P O 0/3.3 V DC
Image data signal R4P
(pulse)
14 DOUTR0P O 0/3.3 V DC
Image data signal R0P
(pulse)
15 DOUTR4N O 0/3.3 V DC
Image data signal R4N
(pulse)
16 DOUTR0N O 0/3.3 V DC
Image data signal R0N
(pulse)
17 DOUTG7P O 0/3.3 V DC
Image data signal G7P
(pulse)
18 DOUTG3P O 0/3.3 V DC
Image data signal G3P
(pulse)
19 DOUTG7N O 0/3.3 V DC
Image data signal G7N
(pulse)
20 DOUTG3N O 0/3.3 V DC
Image data signal G3N
(pulse)
21 DOUTG6P O 0/3.3 V DC
Image data signal G6P
(pulse)
22 DOUTG2P O 0/3.3 V DC
Image data signal G2P
(pulse)
23 DOUTG6N O 0/3.3 V DC
Image data signal G6N
(pulse)
24 DOUTG2N O 0/3.3 V DC
Image data signal G2N
(pulse)
25 DOUTG5P O 0/3.3 V DC
Image data signal G5P
(pulse)
26 DOUTG1P O 0/3.3 V DC
Image data signal G1P
(pulse)
27 DOUTG5N O 0/3.3 V DC
Image data signal G5N
(pulse)
28 DOUTG1N O 0/3.3 V DC
Image data signal G1N
(pulse)
29 DOUTG4P O 0/3.3 V DC
Image data signal G4P
(pulse)
30 DOUTG0P O 0/3.3 V DC
Image data signal G0P
(pulse)
31 DOUTG4N O 0/3.3 V DC
Image data signal G4N
(pulse)
32 DOUTG0N O 0/3.3 V DC
Image data signal G0N
(pulse)
33 DOUTB7P O 0/3.3 V DC
Image data signal B7P
(pulse)
2-3-4
Page 65
Connector Pin No. Signal I/O Voltage Description
YC6
Connected to the machine
34 DOUTB3P O 0/3.3 V DC
(pulse)
35 DOUTB7N O 0/3.3 V DC
(pulse)
36 DOUTB3N O 0/3.3 V DC
Image data signal B3P
Image data signal B7N
Image data signal B3N
(pulse)
37 DOUTB6P O 0/3.3 V DC
Image data signal B6P
(pulse)
38 DOUTB2P O 0/3.3 V DC
Image data signal B2P
(pulse)
39 DOUTB6N O 0/3.3 V DC
Image data signal B6N
(pulse)
40 DOUTB2N O 0/3.3 V DC
Image data signal B2N
(pulse)
YC7
Connected to the machine
1 DOUTB5P O 0/3.3 V DC
(pulse)
2 DOUTB1P O 0/3.3 V DC
(pulse)
3 DOUTB5N O 0/3.3 V DC
Image data signal B5P
Image data signal B1P
Image data signal B5N
(pulse)
4 DOUTB1N O 0/3.3 V DC
Image data signal B1N
(pulse)
5 DOUTB4P O 0/3.3 V DC
Image data signal B4P
(pulse)
6 DOUTB0P O 0/3.3 V DC
Image data signal B0P
(pulse)
7 DOUTB4N O 0/3.3 V DC
Image data signal B4N
(pulse)
8 DOUTB0N O 0/3.3 V DC
Image data signal B0N
(pulse)
9 DOUTCLKP O 0/3.3 V DC
DOUTCLK signal
(pulse)
10 3.3V I 3.3 V DC 3.3 V DC power input
11 DOUTCLKN O 0/3.3 V DC
DOUTCLKN signal
(pulse)
12 DBCLK O 0/3.3 V DC
DBCLK signal
(pulse)
13 HSYNCP O 0/3.3 V DC
HSYNCP signal
(pulse)
14 SGND - - Signal ground
15 HSYNCN O 0/3.3 V DC
HSYNCN signal
(pulse)
16 SGND - - Signal ground
17 MREP O 0/3.3 V DC
MREP signal
(pulse)
18 VSYNC O 0/3.3 V DC
VSYNC signal
(pulse)
19 MREN O 0/3.3 V DC
MREN signal
(pulse)
20 SGND - - Signal ground
3JX
2-3-5
Page 66
3JX
Connector Pin No. Signal I/O Voltage Description
YC8
Connected to the CIS relay PWB
1 SDA- I 0/3.3 V DC
(pulse)
2 SDA+ I 0/3.3 V DC
(pulse)
3 SDB- I 0/3.3 V DC
Serial communication data signal
Serial communication data signal
Serial communication data signal
(pulse)
4 SDB+ I 0/3.3 V DC
Serial communication data signal
(pulse)
5 SDC- I 0/3.3 V DC
Serial communication data signal
(pulse)
6 SDC+ I 0/3.3 V DC
Serial communication data signal
(pulse)
7 SCLK1- I 0/3.3 V DC
Serial data clock signal
(pulse)
8 SCLK1+ I 0/3.3 V DC
Serial data clock signal
(pulse)
9 SDD- I 0/3.3 V DC
Serial communication data signal
(pulse)
10 SDD+ I 0/3.3 V DC
Serial communication data signal
(pulse)
11 SDE- I 0/3.3 V DC
Serial communication data signal
(pulse)
12 SDE+ I 0/3.3 V DC
Serial communication data signal
(pulse)
13 SCLK2- I 0/3.3 V DC
Serial data clock signal
(pulse)
14 SCLK2+ I 0/3.3 V DC
Serial data clock signal
(pulse)
YC9
Connected to the CIS relay PWB
1 LST O 0/3.3 V DC
(pulse)
2 TINT O 0/3.3 V DC
(pulse)
3 RGOUT I 0/3.3 V DC
LST signal
TINT signal
RGOUT signal
(pulse)
4 RGCLK O 0/3.3 V DC
RGCLK signal
(pulse)
5 RGLD O 0/3.3 V DC
RGLD signal
(pulse)
6 RGRDWR O 0/3.3 V DC
RGRDWR signal
(pulse)
7 RGDATA O 0/3.3 V DC
RGDATA signal
(pulse)
8 5VON O 0/3.3 V DC 5VON signal
9 12VON O 0/3.3 V DC 12VON signal
10 SGND - - Signal ground
2-3-6
Page 67
2-3-2 DP drive relay PWB
3JX
Image dataImage data
ASIC
(U7)
CIS
12V
5V
DPMPWB
1.8V
CISRPWB
Regulator
(U2)
Regulator
(U1)
CPU
(U1)
Regulator
(U4)
DPDRPWB
24V
12V
Driver control signals
Sensor input signals
3.3V
3.3V
OFSW
ORSW
DPTSW1
Sensor input signal
DPLLLSW
DPLULSW
R24V
OSSW
Driver
(U4)
Driver
(U3)
Driver
(U2)
Driver
(U1)
DPTSW2
Driver control signal
OLSW
OWSW
LEDPWB
DPINPWB
DPFM1
DPFM2
DPFM3
DPLM
ORM
OFM
OCM
MPWB
(machine)
12V
A24V
SPWB
(machine)
Figure 2-3-3 DP drive relay PWB diagram
5V
DPSSW1
24V
2-3-7
Page 68
3JX
YC2
YC5
YC1
116
YC3
1
YC10
1
6
12
1
401
31
YC11
3
1
YC4
YC8
12 1
4
114
YC9
113
YC7
Figure 2-3-4 DP drive relay PWB silk-screen diagram
2-3-8
Page 69
Connector Pin No. Signal I/O Voltage Description
YC1 1 24V I 24 V DC 24 V DC power input
Connected to the machine
2 24V I 24 V DC 24 V DC power input
3 24V I 24 V DC 24 V DC power input
4 A24V I 24 V DC 24 V DC power input
5 12V I 12 V DC 12 V DC power input
6 5V I 5 V DC 5 V DC power input
7 5V I 5 V DC 5 V DC power input
8 G(24V) - - Power ground
9 G(24V) - - Power ground
10 G(24V) - - Power ground
11 G(Analog) - - Analog ground
12 G(Analog) - - Analog ground
13 G(5V) - - Signal ground
14 G(5V) - - Signal ground
15 NC - - Not used
16 NC - - Not used
YC2 1 5V I 5 V DC 5 V DC power input
Connected to the DP main PWB
2 G(5V) - - Signal ground
3 3.3V I 3.3 V DC 3.3 V DC power input
4 OFM A I 0/3.3 V DC
OFM drive control signal
(pulse)
5 OFM B I 0/3.3 V DC
OFM drive control signal
(pulse)
6 OFM 0A I 0/3.3 V DC
OFM drive control signal
(pulse)
7 OFM 1A I 0/3.3 V DC
OFM drive control signal
(pulse)
8 OFM 0B I 0/3.3 V DC
OFM drive control signal
(pulse)
9 OFM 1B I 0/3.3 V DC
OFM drive control signal
(pulse)
10 ORM A I 0/3.3 V DC
ORM drive control signal
(pulse)
11 ORM B I 0/3.3 V DC
ORM drive control signal
(pulse)
12 ORM 0A I 0/3.3 V DC
ORM drive control signal
(pulse)
13 ORM 1A I 0/3.3 V DC
ORM drive control signal
(pulse)
14 ORM 0B I 0/3.3 V DC
ORM drive control signal
(pulse)
15 ORM 1B I 0/3.3 V DC
ORM drive control signal
(pulse)
16 OCM A I 0/3.3 V DC
OCM drive control signal
(pulse)
17 OCM B I 0/3.3 V DC
OCM drive control signal
(pulse)
18 OCM 0A I 0/3.3 V DC
OCM drive control signal
(pulse)
3JX
2-3-9
Page 70
3JX
Connector Pin No. Signal I/O Voltage Description
YC2
Connected to the DP main PWB
19 OCM 1A I 0/3.3 V DC
(pulse)
20 OCM 0B I 0/3.3 V DC
(pulse)
21 OCM 1B I 0/3.3 V DC
OCM drive control signal
OCM drive control signal
OCM drive control signal
(pulse)
22 DPLM A I 0/3.3 V DC
DPLM drive control signal
(pulse)
23 DPLM B I 0/3.3 V DC
DPLM drive control signal
(pulse)
24 DPLM 0 I 0/3.3 V DC
DPLM drive control signal
(pulse)
25 DPLM 1 I 0/3.3 V DC
DPLM drive control signal
(pulse)
26 DPLULSW O 0/3.3 V DC DPLULSW On/Off
27 OFSW O 0/3.3 V DC OFSW On/Off
28 ORSW O 0/3.3 V DC ORSW On/Off
29 DPTSW1 O 0/3.3 V DC DPTSW1 On/Off
30 OSSW O 0/3.3 V DC OSSW On/Off
31 DPLLLSW O 0/3.3 V DC DPLLLSW On/Off
32 OLSW O 0/3.3 V DC OLSW On/Off
33 OWSW O 0/3.3 V DC OWSW On/Off
34 DPTSW2 O 0/3.3 V DC DPTSW2 On/Off
35 INV REM I 0/3.3 V DC CIS control signal
36 DPFM1 I 0/3.3 V DC DPFM1 On/Off
37 LED GN I 0/3.3 V DC LED GREEN control signal
38 LED RD I 0/3.3 V DC LED RED control signal
39 CISOCSW O 0/3.3 V DC CISOCSW On/Off
40 DPFM3 I 0/3.3 V DC DPFM3 On/Off
YC3 1 A24V O 24 V DC 24 V DC power output
Connected to the CIS relay PWB
2 A24V O 24 V DC 24 V DC power output
3 A12V O 12 V DC 12 V DC power output
4 A12V O 12 V DC 12 V DC power output
5 G(Analog) - - Analog ground
6 G(Analog) - - Analog ground
YC4 1 24V O 24 V DC 24 V DC power output
Connected to the CIS open/close
2 NC - - Not used
3 R24V I 0/24 V DC CISOCSW On/Off
switch
YC5 1 R24V O 24 V DC 24 V DC power output
Connected to the DP safety
2 NC - - Not used
3 EJR24V I 0/24 V DC DPSSW1 On/Off
switch 1
2-3-10
Page 71
Connector Pin No. Signal I/O Voltage Description
YC7 1 DPFM3 O 0/12 V DC DPFM3 On/Off
Connected to the DP fan motor 1/ 2/3, DP inverter PWB and DP timing switch 2
2 12V O 12 V DC 12 V DC power output
3 DPFM2 O 0/24 V DC DPFM2 On/Off
4 R24V O 24 V DC 24 V DC power output
5 DPFM1 O 0/24 V DC DPFM1 On/Off
6 R24V O 24 V DC 24 V DC power output
7 G(24V) - - Power ground
8 INV REM O 0/24 V DC CIS control signal
9 R24V O 24 V DC 24 V DC power output
10 G(5V) - - Signal ground
11 DPTSW2 I 0/5 V DC DPTSW2 On/Off
12 5V O 5 V DC 5 V DC power output
13 NC - - Not used
YC8 1 OWSW I 0/3.3 V DC OWSW On/Off
Connected to the origi­nal width size switch, original length size switch, DP lift lower limit switch, original set switch and LED PWB
2 3.3V O 3.3 V DC 3.3 V DC power output
3 G(5V) - - Signal ground
4 OLSW I 0/5 V DC OLSW On/Off
5 5V O 5 V DC 5 V DC power output
6 G(5V) - - Signal ground
7 DPLLLSW I 0/5 V DC DPLLLSW On/Off
8 5V O 5 V DC 5 V DC power output
9 G(5V) - - Signal ground
10 OSSW I 0/5 V DC OSSW On/Off
11 5V O 5 V DC 5 V DC power output
12 LED RD O 0/5 V DC LED RED control signal
13 G(5V) - - Signal ground
14 LED GN O 0/5 V DC LED GREEN control signal
YC9 1 G(5V) - - Signal ground
Connected to the DP timing switch 1, original reg­istration switch, origi­nal feed switch and DP lift upper limit switch
2 DPTSW1 I 0/5 V DC DPTSW1 On/Off
3 5V O 5 V DC 5 V DC power output
4 G(5V) - - Signal ground
5 ORSW I 0/5 V DC ORSW On/Off
6 5V O 5 V DC 5 V DC power output
7 G(5V) - - Signal ground
8 OFSW I 0/5 V DC OFSW On/Off
9 5V O 5 V DC 5 V DC power output
10 G(5V) - - Signal ground
11 DPLULSW I 0/5 V DC DPLULSW On/Off
12 5V O 5 V DC 5 V DC power output
3JX
2-3-11
Page 72
3JX
Connector Pin No. Signal I/O Voltage Description
YC10
Connected to the origi­nal feed motor, origi­nal registra­tion motor and original conveying motor
1 OFM A_ O 0/5 V DC
(pulse)
2 OFM B_ O 0/5 V DC
(pulse)
3 OFM A O 0/5 V DC
(pulse)
4 OFM B O 0/5 V DC
(pulse)
5 ORM A_ O 0/5 V DC
(pulse)
6 ORM B_ O 0/5 V DC
OFM drive control signal
OFM drive control signal
OFM drive control signal
OFM drive control signal
ORM drive control signal
ORM drive control signal
(pulse)
7 ORM A O 0/5 V DC
ORM drive control signal
(pulse)
8 ORM B O 0/5 V DC
ORM drive control signal
(pulse)
9 OCM A_ O 0/5 V DC
OCM drive control signal
(pulse)
10 OCM B_ O 0/5 V DC
OCM drive control signal
(pulse)
11 OCM A O 0/5 V DC
OCM drive control signal
(pulse)
12 OCM B O 0/5 V DC
OCM drive control signal
(pulse)
YC11
Connected to the DP lift motor
1 DPLM A O 0/5 V DC
(pulse)
2 DPLM B O 0/5 V DC
(pulse)
3 DPLM A_ O 0/5 V DC
DPLM drive control signal
DPLM drive control signal
DPLM drive control signal
(pulse)
4 DPLM B_ O 0/5 V DC
DPLM drive control signal
(pulse)
2-3-12
Page 73
2-3-3 CIS relay PWB
3JX
DPMPWB
ASIC
(U7)
CPU
(U1)
DPDRPWB
CISRPWB
Image data
Control signals
Serial communication data
Control signals
Regulator
12V
(U1)
Control signals
Regulator
24V
(U2)
Figure 2-3-5 CIS relay PWB diagram
CIS
5V
12V
1
YC3
140
6
YC4
110114
YC2 YC1
U1U2
Figure 2-3-6 CIS relay PWB silk-screen diagram
2-3-13
Page 74
3JX
Connector Pin No. Signal I/O Voltage Description
YC1
Connected to the DP main PWB
1 SCLK2+ O 0/3.3 V DC
(pulse)
2 SCLK2- O 0/3.3 V DC
(pulse)
3 SDE+ O 0/3.3 V DC
Serial data clock signal
Serial data clock signal
Serial communication data signal
(pulse)
4 SDE- O 0/3.3 V DC
Serial communication data signal
(pulse)
5 SDD+ O 0/3.3 V DC
Serial communication data signal
(pulse)
6 SDD- O 0/3.3 V DC
Serial communication data signal
(pulse)
7 SCLK1+ O 0/3.3 V DC
Serial data clock signal
(pulse)
8 SCLK1- O 0/3.3 V DC
Serial data clock signal
(pulse)
9 SDC+ O 0/3.3 V DC
Serial communication data signal
(pulse)
10 SDC- O 0/3.3 V DC
Serial communication data signal
(pulse)
11 SDB+ O 0/3.3 V DC
Serial communication data signal
(pulse)
12 SDB- O 0/3.3 V DC
Serial communication data signal
(pulse)
13 SDA+ O 0/3.3 V DC
Serial communication data signal
(pulse)
14 SDA- O 0/3.3 V DC
Serial communication data signal
(pulse)
YC2 1 SGND - - Signal ground
Connected to the DP main PWB
2 12VON I 0/3.3 V DC 12VON signal
3 5VON I 0/3.3 V DC 5VON signal
4 RGDATA I 0/3.3 V DC
RGDATA signal
(pulse)
5 RGRDWR I 0/3.3 V DC
RGRDWR signal
(pulse)
6 RGLD I 0/3.3 V DC
RGLD signal
(pulse)
7 RGCLK I 0/3.3 V DC
RGCLK signal
(pulse)
8 RGOUT O 0/3.3 V DC
RGOUT signal
(pulse)
9 TINT I 0/3.3 V DC
TINT signal
(pulse)
10 LST I 0/3.3 V DC
LST signal
(pulse)
YC3 1 A24V I 24 V DC 24 V DC power input
Connected to the DP drive relay PWB
2 A24V I 24 V DC 24 V DC power input
3 A12V I 12 V DC 12 V DC power input
4 A12V I 12 V DC 12 V DC power input
5 G(Analog) - - Analog ground
6 G(Analog) - - Analog ground
2-3-14
Page 75
Connector Pin No. Signal I/O Voltage Description
YC4 1 AVSS - - Analog ground
Connected to the CIS
2 AVDD O 12 V DC 12 V DC power output
3 AVDD O 12 V DC 12 V DC power output
4 AVSS - - Analog ground
5 AVSS - - Analog ground
6 DVDD O 5 V DC 5 V DC power output
7 DVDD O 5 V DC 5 V DC power output
8 DVDD O 5 V DC 5 V DC power output
9 DVDD O 5 V DC 5 V DC power output
10 DVSS - - Signal ground
11 DVSS - - Signal ground
12 RGDATA O 0/3.3 V DC
RGDATA signal
(pulse)
13 RGRDWR O 0/3.3 V DC
RGRDWR signal
(pulse)
14 RGLD O 0/3.3 V DC
RGLD signal
(pulse)
15 RGCLK O 0/3.3 V DC
RGCLK signal
(pulse)
16 RGOUT I 0/3.3 V DC
RGOUT signal
(pulse)
17 TINT O 0/3.3 V DC
TINT signal
(pulse)
18 LST O 0/3.3 V DC
LST signal
(pulse)
19 DVSS - - Signal ground
20 SCLK2+ I 0/3.3 V DC
Serial data clock signal
(pulse)
21 SCLK2- I 0/3.3 V DC
Serial data clock signal
(pulse)
22 DVSS - - Signal ground
23 SDE+ I 0/3.3 V DC
Serial communication data signal
(pulse)
24 SDE- I 0/3.3 V DC
Serial communication data signal
(pulse)
25 DVSS - - Signal ground
26 SDD+ I 0/3.3 V DC
Serial communication data signal
(pulse)
27 SDD- I 0/3.3 V DC
Serial communication data signal
(pulse)
28 DVSS - - Signal ground
29 SCLK1+ I 0/3.3 V DC
Serial data clock signal
(pulse)
30 SCLK1- I 0/3.3 V DC
Serial data clock signal
(pulse)
31 DVSS - - Signal ground
32 SDC+ I 0/3.3 V DC
Serial communication data signal
(pulse)
33 SDC- I 0/3.3 V DC
Serial communication data signal
(pulse)
3JX
2-3-15
Page 76
3JX
Connector Pin No. Signal I/O Voltage Description
YC4 34 DVSS - - Signal ground
Connected to the CIS
35 SDB+ I 0/3.3 V DC
(pulse)
36 SDB- I 0/3.3 V DC
Serial communication data signal
Serial communication data signal
(pulse)
37 DVSS - - Signal ground
38 SDA+ I 0/3.3 V DC
Serial communication data signal
(pulse)
39 SDA- I 0/3.3 V DC
Serial communication data signal
(pulse)
40 DVSS - - Signal ground
2-3-16
Page 77
2-4 Appendixes
List of maintenance parts
3JX-1
Maintenance part name
Name used in service manual Name used in parts list
Part No.
Alternative
part No.
Fig. No.
Ref.
No.
DP original feed belt BELT PF 303JX07330 3JX07330 5 12
DP forwarding pulley PULLEY LF 3H607020 - 5 17
DP separation pulley PULLEY SEPARATION 303JX07460 3JX07460 4 54
Original set switch SENSOR,CONVEYING 3H327410 - 3 13
Original feed switch SWITCH REGISTRATION 2FG27110 - 5 35
Original registration switch SWITCH REGISTRATION 2FG27110 - 5 35
DP timing switch 1 SWITCH REGISTRATION 2FG27110 - 5 35
Felt FELT PF COVER 303JX04150 3JX04150 5 49
Original conveying roller ROLLER CONVEYING ASSY 303JX00020 3JX00020 4 24
Registration roller ROLLER REGISTRATION 303JX24050 3JX24050 4 39
Registration pulley PULLEY REGISTRATION 303JX07080 3JX07080 5 39
Registration pulley PULLEY REG B 303JX07340 3JX07340 5 40
Original conveying pulley PULLEY CONVEYING 303JX29160 3JX29160 2/5/6 18/31/2
Eject roller ROLLER EXIT 303JX28040 3JX28040 6 15
Eject roller ROLLER C MIDDLE 303JX24090 3JX24090 4 19
Eject pulley PULLEY EXIT 303JX28030 3JX28030 4 5
Reading guide GUIDE READING 303JX02120 3JX02120 2 10
DP timing switch 2 SENSOR FEED A 303H327490 3H327490 4 60
CIS roller ROLLER CIS 303JX29260 3JX29260 6 23
CIS SENSOR,A3 COLOR CIS SP 303JX94070 3JX94070 4 10
Original length size switch SENSOR ORIGINAL 3H627240 - 3 20
Original mat MAT ASS'Y SP 303JX94090 3JX94090 1 17
2-4-1
Page 78
3JX
Periodic maintenance procedures
Section
Test copy and test print
Maintenance part/location
Perform at the maxi­mum copy size
Clean Every service.
Method Maintenance cycle Points and cautions Page
Section
Original feed section
Section
Original con­veying sec­tion
Maintenance part/location
DP original feed belt Replace 200 K Replace. (Clean with alcohol
DP forwarding pulley Replace 200 K Replace. (Clean with alcohol
DP separation pulley Replace 200 K Replace. (Clean with alcohol
Original set switch Clean Every service. Air blow or clean with a dry
Original feed switch Clean Every service. Air blow or clean with a dry
Original registration switch
DP timing switch 1 Clean Every service. Air blow or clean with a dry
Felt Clean Every service. Air blow or clean with a dry
Maintenance part/location
Original conveying roller Clean Every service Clean with a dry cloth or alco-
Registration roller Clean Every service Clean with a dry cloth or alco-
Registration pulley Clean Every service Clean with a dry cloth or alco-
Original conveying pulley
Eject roller Clean Every service Clean with a dry cloth or alco-
Eject pulley Clean Every service Clean with a dry cloth or alco-
Reading guide Clean Every service Clean with a dry cloth or alco-
DP timing switch 2 Clean Every service Clean with a dry cloth or alco-
Method Maintenance cycle Points and cautions Page
when user call occurs.)
when user call occurs.)
when user call occurs.)
cloth.
cloth.
Clean Every service. Air blow or clean with a dry
cloth.
cloth.
cloth.
Method Maintenance cycle Points and cautions Page
hol.
hol.
hol.
Clean Every service Clean with a dry cloth or alco-
hol.
hol.
hol.
hol.
hol.
P.1-5-2
P.1-5-2
P.1-5-4
2-4-2
Page 79
3JX-1
Section
Maintenance part/location
Method Maintenance cycle Points and cautions Page
CIS section CIS roller Clean Every service Clean with a dry cloth or alco-
hol.
CIS Clean Every service Clean with a dry cloth or alco-
hol. (Do not clean with nor wet cloth)
Section
Original table Original length size
Section
Maintenance part/location
switch
Maintenance part/location
Method Maintenance cycle Points and cautions Page
Clean Every service Air blow or clean with a dry
cloth.
Method Maintenance cycle Points and cautions Page
Covers Covers Clean Every service Clean with alcohol.
Slit glass* Check or
clean
Every service Clean with a dry cloth or alco-
hol. (Do not clean with nor wet cloth)
Original holder mat Clean Every service Clean with a dry cloth or alco-
hol.
*Equipped with the machine.
Section
Maintenance part/location
Method Maintenance cycle Points and cautions Page
Other Image quality Check and
adjust
Every service
2-4-3
Page 80
3JX
This page is intentionally left blank.
2-4-4
Page 81
3JX
2-4-5
Wiring diagram
132132132132
1-1
1-2
1-3
132132 123 45
132
12354
1-1
1-2
132
12 12
132
1212
12
12
135246135246135246
1324
A_
B_
A
B
-ANC-B
ANCB
-ANC-B
ANCB
-ANC-B
ANCB
10-1
10-2
10-3
10-4
10-5
10-6
10-7
10-8
10-9
10-10
10-11
10-12
11-1
11-2
11-3
11-4
9-12
9-11
9-10
9-9
9-8
9-7
9-6
9-5
9-4
9-3
9-2
9-1
8-11
8-10
8-9
8-8
8-7
8-6
8-5
8-4
8-3
8-2
8-1
7-12
7-11
7-10
7-9
7-8
7-7
7-6
7-5
7-4
7-3
8-14
8-13
8-12
7-2
7-1
7-13
12
4-1 4-2 4-3
1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8
1-9 1-10 1-11 1-12 1-13 1-14 1-15 1-16
5-1
5-2
5-3
1 2 3 4 5 6 7 8 9 10 11 12 13
14 15 16 17
25
18 19 20 21 22 23 24
5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8
5-9 5-10 5-11 5-12
YC6 40P
YC7 20P
3-1
3-2
3-3
3-4
3-5
3-6
2-20
2-19
2-18
2-17
2-16
2-15
2-14
2-13
2-12
2-11
2-10
2-9
2-8
2-7
2-6
2-5
2-4
2-3
2-2
2-1
2-21
2-22
2-23
2-24
2-25
2-26
2-27
2-28
2-29
2-30
2-31
2-32
2-33
2-34
2-35
2-36
2-37
2-38
2-39
2-40
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11
1-12
1-13
1-14
1-15
1-16
1-17
1-18
1-19
1-20
1-21
1-22
1-23
1-24
1-25
1-26
1-27
1-2
1-1
1-28
1-29
1-30
1-31
1-32
1-33
1-34
1-35
1-36
1-37
1-38
1-39
1-40
3-3
3-2
3-1
9-1
9-2
9-3
9-4
9-5
9-6
9-7
9-8
9-9
9-10
8-1
8-2
8-3
8-4
8-5
8-6
8-7
8-8
8-9
8-10
8-11
8-12
8-13
8-14
2-7
2-1
2-2
2-3
2-4
2-5
2-6
2-8
2-9
2-10
1-14
1-13
1-12
1-11
1-10
1-9
1-8
1-7
1-6
1-5
1-4
1-3
1-2
1-1
132
3-1
3-2
3-3
3-4
3-5
3-6
4-17
4-18
4-19
4-20
4-21
4-22
4-23
4-24
4-25
4-26
4-27
4-28
4-29
4-30
4-37
4-31
4-32
4-33
4-34
4-35
4-36
4-38
4-39
4-40
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
4-10
4-11
4-12
4-13
4-14
4-15
4-16
P1-24
P1-23
P1-22
P1-21
P1-20
P1-19
P1-18
P1-17
P1-16
P1-15
P1-14
P1-13
P1-12
P1-11
P1-4
P1-10
P1-9
P1-8
P1-7
P1-6
P1-5
P1-3
P1-2
P1-1
P1-40
P1-39
P1-38
P1-37
P1-36
P1-35
P1-34
P1-33
P1-32
P1-31
P1-30
P1-29
P1-28
P1-27
P1-26
P1-25
Original table
Reverse unit
DP top cover
DPLULSW OFSW ORSW DPTSW1 DPLLLSW OLSW
DPSSW2
DPTSW2
DPFM1 DPFM2 DPFM3
DPMPWB
CISRPWB
CIS
DPDRPWB
OFM ORM OCM
DPLM
DPSSW1
CISOCSW
SCSI
68P
DPINPWB
OSSW
OWSW
LEDPWB
5V
DPLULSW
G(5V)
5V
OFSW
G(5V)
5V
ORSW
G(5V)
5V
DPTSW1
G(5V)
5V
DPLLLSW
G(5V)
5V
OLSW
G(5V)
5V
OSSW
3.3V OWSW
3.3V
OWSW
G(5V)
5V
NC
DPTSW2
G(5V)
R24V
INV REM
R24V
DPFM1
R24V
DPFM2
12V
DPFM3
OFM A_
OFM B_
OFM A
OFM B
ORM A_
ORM B_
ORM A
ORM B
OCM A_
OCM B_
OCM A
OCM B
DPLM A
DPLM B
DPLM A_
DPLM B_
DRIVER DRIVER
DRIVER
G(24V)
R24V
REM
G(24V)
LED GN
G(5V)
LED RD
LED GN
G(5V)
LED RD
G(5V)5VDPSSW2
DPLULSW
OFSW
ORSW
DPTSW1
OSSW
DPLLLSW
OLSW
OWSW
DPTSW2
INV REM
DPFM1
LED GN
LED RD
OFM A
OFM B
OFM 0A
OFM 1A
OFM 0B
OFM 1B
ORM A
ORM B
ORM 0A
ORM 1A
ORM 0B
ORM 1B
OCM A
OCM B
OCM 0A
OCM 1A
OCM 0B
OCM 1B
DPLM A
DPLM B
DPLM 0
DPLM 1
DPFM3
CISOCSW
SSCLK
SSDI
SRDY
FEED
SSDO
SSEL
OVSYNC
A24V
A24V
12V
12V
G(Analog)
G(Analog)
LST
TINT
RGCLK
RGDATA
RGLD
RGRDWR
RGOUT
A24V
A24V
12V
12V
G(Analog)
G(Analog)
24V 12V
12V 5V
24V
R24V
NC
G(5V)
24V
5V 5V
12V
G(5V)
G(Analog)
24V
G(5V)
A24V
24V
G(24V)
G(Analog)
G(24V)
G(24V)
5VON
12VON
SGND
G(5V)
3.3V
3.3V
24V
SGND
PGND
5V
SGND
12V
24V
SGND
24V
PGND PGND
PGND
5V
24V
SGND
3.3V
3.3V
SGND
DPSCLK
DPSDI
DPRDY
DPTMG
DPSDO
DPSEL
DPEND
NC
G(5V)
3.3V
5V
DPLULSW
OFSW
ORSW
DPTSW1
OSSW
DPLLLSW
OLSW
OWSW
DPTSW2
INV REM
DPFM1
LED GN
LED RD
OFM A
OFM B
OFM 0A
OFM 1A
OFM 0B
OFM 1B
ORM A
ORM B
ORM 0A
ORM 1A
ORM 0B
ORM 1B
OCM A
OCM B
OCM 0A
OCM 1A
OCM 0B
OCM 1B
DPLM A
DPLM B
DPLM 0
DPLM 1
DPFM3
CISOCSW
G(5V)
3.3V
5V
SDC-
SDC+
SCLK1+
SDE-
SDD-
SDD+
SCLK1-
SDE+
SCLK2-
SCLK2+
SDA-
SDA+
SDB+
SDB-
SDC-
SDC+
SCLK1+
SDE-
SDD-
SDD+
SCLK1-
SDE+
SCLK2-
SCLK2+
SDA-
SDA+
SDB+
SDB-
LST
TINT
RGCLK
RGDATA
RGLD
RGRDWR
RGOUT
5VON
12VON
SGND
LST
TINT
RGCLK
RGDATA
RGLD
RGRDWR
RGOUT
DVSS
NC
NC
SDC-
SDC+
SCLK1+
SDE-
SDD-
SDD+
SCLK1-
SDE+
SCLK2-
SCLK2+
SDA-
SDA+
SDB+
SDB-
DVSS
DVSS
DVSS
DVSS
DVSS
DVSS
DVSS
DVSS
AVSS
AVDD
AVSS
AVDD
AVSS
DVDD
DVDD
DVDD
DVDD
DVSS
SDC-
SDC+
SCLK1+
SDE-
SDD-
SDD+
SCLK1-
SDE+
SCLK2-
SCLK2+
SDA-
SDA+
SDB+
SDB-
LST
Tint
RGCLK
RGDATA
RGLD
RGRDWR
RGOUT
DVSS
DVSS
DVSS
DVSS
DVSS
DVSS
DVSS
DVSS
DVSS
AVSS
AVDD
AVSS
AVDD
AVSS
DVDD
DVDD
DVDD
DVDD
DVSS
R24V
EJR24V
NC
DRIVER
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