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u HVI 1000
The fiber classification and analysis system
Technical Data
April 2015
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Technical Data 2
USTER® HVI 1000
The fiber classification and analysis system
The USTER® HVI 1000 measures the most important cotton fiber properties for cotton
classing purposes, and high-throughput requirements for spinning mills. These are length,
uniformity, short fiber index, micronaire, maturity index, strength, elongation, color and
trash, and moisture content.
Elements of the USTER® HVI 1000 M1000 installation
1
2
6
3
5
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Technical Data 3
USTER® HVI 1000
The fiber classification and analysis system
Elements of the USTER® HVI 1000 M700 installation
1
2
3
5
Basic installation
1 Length/Strength Module
2 Color Trash Module
3 Micronaire Module
4 Printer & printer table
5 Balance
6 Bar Code Reader (optional for USTER
®
HVI 1000 M700)
7 Length/strength cabinet
8 Micronaire, color and trash cabinet
9 Operating unit
Optional Modules – Bar Code Reader (USTER® HVI 1000 M700)
– UV Module
– NEP Module
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Technical Data 4
USTER® HVI 1000
The fiber classification and analysis system
Basic installation
Overall installation Functions: – Measurement of raw cotton bale fiber properties of length,
strength, fineness, color and moisture
– Collection, evaluation and storage of measurement data
– System testing and module testing mode
– Editor for configuring, viewing, and printing module and
bale data
– BALE MANAGER software for bale management of incoming
raw materials and laydowns
Versions: – USTER® HVI 1000 M1000 – 2 LS samplers
– USTER® HVI 1000 M700 – 1 LS sampler
Included in the
delivery:
– Operating units consisting of:
– Length/Strength Module
– Color Trash Module
– Micronaire Module
– Printer & printer table
– Balance
– Bar Code Reader (Optional for USTER® HVI 1000 M700)
– Length/strength cabinet
– Micronaire, color and trash cabinet
– Application software
– Spare parts kit (Optional)
– Calibration materials
Length/Strength
Module (1)
Functions: – Measurement of fiber mean length, upper half mean length,
uniformity, short fiber by way of optical measurement
– Measurement of fiber strength by way measuring force
required to break
– Measurement of fiber elongation by way of measuring the
length or distance to which fibers extend before breaking
– Measurement of moisture in fiber beard by way of a
resistance method
Color Trash
Module (2)
Functions: – Measurement of fiber color by way of optical camera to
determine the lightness (Rd) and yellowness (+b)
– Color grade calculated from these values and reported
– Measurement of trash by automated video image to
determine visible leaf or trash in cotton reporting trash area,
trash count, leaf grade
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Technical Data 5
USTER® HVI 1000
The fiber classification and analysis system
Micronaire
Module (3)
Functions: – Measurement of the air flow resistance to a specific surface
of fiber to determine the micronaire value
Printer (4) Minimal
configuration:
– Windows 7 compliant
– Some charts may require color printing for clarity of
the information presented
– USB connection for local printing
– Ethernet connected printers are acceptable, but
may require customer provided hardware and
installation expertise
Balance (5) Functions: – Used for weighing the sample for the Micronaire Module
Bar Code
Reader (6)
Functions: – Used for scanning the bar code identification, when
available, from bale tags which is used as bale
identification in the data summary by the software
as well as printed reports
Length/strength
cabinet (7)
Functions: – Houses all the module components of the
Length/Strength Module
– Houses the vacuum box and motor as well as the
host computer
Micronaire,
color and trash
cabinet (8)
Functions: – Houses the Micronaire Module and Color/Trash Module
– Houses the balance and Bar Code Reader
Operating unit (9) Main Equipment: Length/strength cabinet, micronaire and color/trash cabinet
Computer
software:
The USTER® HVI 1000 software has a menu driven design that
allows quick access and selection of testing, setup, calibration,
and data management. These features include:
– Windows 7 operating system with icon-based software
– Simple user interface
– Error messages for troubleshooting
– Network capabilities
Computer
hardware:
Industrial computer system consisting of the following
components:
– Keyboard with integrated touchpad
– Monitor
– Balance
– Printer
– Integrated bar code scanner
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Technical Data 6
USTER® HVI 1000
The fiber classification and analysis system
Optional Modules
Bar Code Reader
(M700)
Functions: – Used for scanning the bar code identification, when
available, from bale tags which is used as bale
identification in the data summary by the software
as well as printed reports
UV Module Functions: – Measurement of the ultraviolet (UV) fluorescence of cotton
fiber by way of measuring the UV reflection
NEP Module Functions: – Measurement of nep count (Neps/gram) by way of
individualizing the neps and counting them electro-optically
Calibration materials
Standard
calibration
materials
– One set of calibration materials is included with each instrument shipment
– Calibration materials are provided by United States Department of Agriculture
(USDA) for HVI® and include:
– Color and Trash tile set for calibrating the color and trash module
– Short/weak, long/strong, Pima cottons for calibrating the length and
strength module
– High and low micronaire cotton for calibrating the Micronaire Module
Additional features
– Safety interlocks to prevent injury from un-authorized entry to the instrument
– Relative humidity and temperature probe
– Moisture measurement
– Easily accessible lint waste box with two separate access doors
– Computer system easily removed for service
– Configuration can be straight line configuration or ‘L’ configuration
– Industrial brushed stainless steel top and work surfaces
– Integrated air enclosure around balance to eliminate influences of air turbulence
– Password protected operational software
– Complete operator manual included
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Technical Data 7
USTER® HVI 1000
The fiber classification and analysis system
Application software
Reports Type of reports: – Individual and summary report
– Histograms
– Fibrogram curve
– Stress/strain curve
– Color chart
– Calibration report
Display and printout of the reports:
– Automatic reports
– Configurable reports
Limit values: – Lot Limits for the maximum and minimum allowed values for
a specified measured parameter
– Side Limits for defining the maximum difference between
successive tests for a specified measured parameter
Numerical
output of results
Micronaire: Quality characteristic which is proportional to the fiber fineness
Maturity index: Calculated index of the maturity
Upper half
mean length:
Fiber length which is equivalent to the classer’s staple
Uniformity index: Quality characteristic which is proportional to the variation
of the fiber length
Short fiber: Measurement of short fibers <0.5 in/12.7 mm
Strength: Fiber strength, measured at the fiber bundle
Elongation: Fiber elongation, measured at the fiber bundle
Moisture: Moisture content of the fiber, measured at the fiber bundle
Reflectance: Whiteness/grayness of the cotton sample
Yellowness: Yellowness of the cotton sample
Trash: Trash content of a measured sample
Spinning consistency index:
Calculated index of the spinnability of measured sample
Statistics Statistical values: Overall measurement protocol with statistical data of the
result columns
– Mean (Average)
– Standard deviation
– Coefficient of variation CV %
– 99 % confidence range
– Min. value
– Max. value
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Technical Data 8
USTER® HVI 1000
The fiber classification and analysis system
Data protection Backup: – A 2nd hard disk (with identical storage capacity) is available
for data and image backup purposes.
– Backup software is provided for the user to create a backup
image of the primary hard disk.
Input of data,
output of results,
languages, units
Dialog and report
languages:
English, Chinese, Spanish, Turkish, French, Portuguese, Russian
can be selected via the operating menu (other languages on
request).
Possible units: – Length: mm, in
– Short Fiber: 0.5 in, 12 .7 mm, 16 mm
– Moisture: dry basis, wet basis
Test time: 25 seconds up to 1 minute, variable depending on
operator experience.
Selftest Function check: Comprehensive function check and special test programs can
be initiated at any time via the diagnosis menu.
Application range
Bar Code Reader
(M700)
Functions: Used for scanning the bar code identification, when available,
from bale tags which is used as bale identification in the data
summary by the software as well as printed reports
UV Module Functions: Measurement of the ultraviolet (UV) fluorescence of cotton fiber
by way of measuring the UV reflection
NEP Module Functions: Measurement of nep count (Neps/gram) by way of
individualizing the neps and counting them electro-optically
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Technical Data 9
USTER® HVI 1000
The fiber classification and analysis system
Calibration materials
Naturally (white, cream) colored 100% cotton samples in the form of bale or opened and
cleaned material (card mat).
Measurements
– Micronaire
– Maturity Index
– UHML – Upper Half Mean Length
– UI – Uniformity Index
– SF – Short Fiber
– Fiber Strength in g/Tex
– Elongation
– Moisture content
– Color (Reflectance Rd, Yellowness +b) & color grade based on USDA color charts for
Upland or Pima cottons, or regionally customized color chart (provided on demand)
– Trash (% area, trash count) & trash grade based on USDA trash standards
– SCI – Spinning Consistency Index
Measurements and calculations
Micronaire: Micronaire reading
Measured by relating airflow resistance to the specific
surface of fibers
Maturity: Maturity Ratio
Calculated using a sophisticated algorithm based on
several HVI™ measurements.
Length: Upper Half Mean Length, Uniformity Index, Short Fiber
Index Measured optically in a tapered fiber beard which
is automatically prepared, carded, and brushed.
Strength: Strength, elongation
Strength is measured physically by clamping a fiber bundle
between 2 pairs of clamps at known distance. The second
pair of clamps pulls away from the first pair at a constant speed
until the fiber bundle breaks. The distance it travels, extending
the fiber bundle before breakage, is reported as elongation.
Moisture: Moisture content
Moisture content of the cotton sample at the time of testing,
using conductive moisture probe.
Color: Rd (Whiteness), +b (Yellowness), color grade
Measured optically by different color filters, converted to
USDA Upland or Pima color grades or regional customized
color chart.
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Technical Data 10
USTER® HVI 1000
The fiber classification and analysis system
Trash: Particle count, % surface area covered by trash, trash code
measured optically by utilizing a digital camera, and converted
to USDA trash grades or customized regional
trash standards.
Spinning
Consistency Index:
SCI
Calculation for predicting the spinnability of the fibers
General
General ambient
conditions
Room climate: According to ISO 139, the following ambient conditions must
be maintained in the laboratory in order to get repeatable and
comparable test results:
– Temperature: 20±2ºC; 65 ºF to 72 ºF
– Relative humidity: 65±2%
For consistent test results, fiber samples should be conditioned
in the laboratory environment with the above-mentioned
ambient conditions for 24 hours. Samples should be laid out
openly in the laboratory, and taken out of plastic bags, in
order for the cotton to fully condition to the environment.
Uster Technologies recommends use of a de dicated conditioning
system for the laboratory to achieve this condition. USTER does
not recommend the use of any spray atomizers as they could
result in damage to the instruments, variability in lab conditioning,
and may cause inconsistent test results. All USTER certified
laboratories use dedicated conditioning systems.
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Technical Data 11
USTER® HVI 1000
The fiber classification and analysis system
Installation data Power: The following power requirements apply to both North
American and European-type systems.
Voltage (nominal): 220 AC ±15 %
Current: <15 Amperes
Frequency: 50 – 60 Hertz
Harmonic distortion: <5 %
Wire size: Sufficient to have <5 % drop from
no load to full load
Electrical interference: Free of transient voltages from
other equipment
The USTER® HVI 1000 system operates on 220V AC ±15 % (50 to
60 Hz) and requires a separate dedicated 15-amp circuit
breaker at the facility’s electrical load center. During normal
operation, the USTER® HVI 1000 system draws approximately
eight (8) amps; the startup current is sufficiently high to require
a larger breaker. A power cord is provided that will connect
to the USTER® HVI 1000 system. The opposite end must be fitted
with connections compatible with the facility’s electrical system.
UPS requirements: If frequent power shutdowns or fluctuations are expected, Uster
Technologies recommends that an Uninterruptible Power Supply
(UPS) be used to prevent loss of data or other related problems.
A partial system UPS is an available option, (#255-010-18560
KIT, HVI 1000 UPS OPTION). The following specifications
should be noted:
Partial system support (without the vacuum blower)
Protects computer system, motors, and power supplies,
but not the blower:
– If UPS is purchased locally, we recommend APC Model
BR1200, or equivalent with the following characteristics:
o “Line Interactive” or “AVR” (automatic voltage regulation)
for maximum protection against line transients – under
voltages (brownouts) and over voltages (spikes).
– Minimum output power rating of 1200 VA – 780 Watts at
120 Volts 50 – 60 Hz.
– Must be TÜV certified or bear the CE mark for European
countries and be UL listed for North America.
– Run time of 10 minutes or greater.
Entire system support (with vacuum blower)
Uster Technologies does not offer the option to purchase a UPS
to protect the entire USTER® HVI 1000 system.
It is recommended that entire system UPS units be purchased
locally. We recommend Superior Electric #SLI3000XR for
European and North American power systems or their equivalent.
The UPS should also meet the above listed requirements.
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Technical Data 12
USTER® HVI 1000
The fiber classification and analysis system
Compressed air The air supplied to the instrument should comply with
ISO 8573. 1 quality class 3 as follows:
Dirt particle size: <5 microns
Water pressure dew point: <4º F @ 100 PSIG
(128 ppm by volume)
Oil (including vapor): <1.0 ppm
Air pressure: 100 – 150 PSIG (700 – 1034 kPA)
Air volume: The instrument requires at least
three SCFM (85 liters/min)
supplied by a 10 mm (3/8 inch) line
Laboratory temperature: These specifications are for the
ambient conditions referenced
above. If the airline will be
subjected to temperatures that
could promote condensation, a
water filter attached to the airline
inside the lab is recommended to
remove any condensation that
may occur.
Space required for
the Installation of
the USTER® HVI 1000
The USTER® HVI 1000 can be installed in an In-Line (straight) or an L-shaped configuration
and requires only one operator. The following is a breakdown of the individual cabinets
for each instrument.
Dimensions
Length Width Height from floor
Length/strength
cabinet
134.9 cm 75.4 cm 96.5 cm
Micronaire, color
and trash cabinet
70.4 cm 75.4 cm 96.5 cm
Gross weight of the
basic installation
M1000 M700
Length/strength
cabinet
765 pounds/347 kg 725 pounds/329 kg
Micronaire, color
and trash cabinet
335 pounds/152 kg 335 pounds/152 kg
Total
1 100 pounds/499 kg 1 060 pounds/481 kg
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Technical Data 13
USTER® HVI 1000
The fiber classification and analysis system
M 1000 In-line
75.4 cm
134 .9 cm70.4 cm
M 1000 L-shaped
75.4 cm
70.4 cm
134 .9 cm
75.4 cm
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Technical Data 14
USTER® HVI 1000
The fiber classification and analysis system
M 700 In-line
75.4 cm
134 .9 cm70.4 cm
M 700 L-shaped
75.4 cm
70.4 cm
134 .9 cm
75.4 cm
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09.15/© Copyright 2015 by Uster Technologies AG
Uster Technologies has made all possible efforts to ensure that all information is accurate at
the time of publication. Hereby it is declared that alterations to the product may be possible
at any time. In these cases the information contained in this technical datasheet is subject to
change without notice.
April 2015
Uster Technologies AG
Sonnenbergstrasse 10
8610 Uster
Switzerland
T. + 41 43 366 36 36
F. + 41 43 366 36 37
[email protected]
www.uster.com
Osaka, Japan
Shanghai, China
Suzhou, China
Coimbatore, India
Adana, Turkey
USTER Switzerland
São Paulo, Brazil
Charlotte, USA
Knoxville, USA
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