U.S. Products 100-041-016 Operator's Manual

ExprEss

12 gallon

Multi surfacE

clEanEr

opErator

anD

p a r ts Manu al

Model 100-041-016

saVE tHEsE

instructions

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precautions should always

be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THE EXPRESS

U.S. Products

11015 47th Avenue West, Mukilteo, Washington 98275

MAN-44215 Rev. 0, April 15, 2011

No part of this manual may be reproduced or used in any form or by any means (i.e. graphic, electronic, photocopying

or electronic retrieval systems) without the express written permission of U.S. Products.

All rights reserved. © 2011 U.S. Products

(182-404)

table of contents

GENERAL INFORMATION ..............................................................................................1

Contact Information
Warnings, Cautions and Notices

MAChINE SPECIFICATIONS ........................................................................................7

Standard Machine Components.................................................................................8

Options and Accessories............................................................................................9

....................................................................................................3

................................................................................4

GROUNDING INSTRUCTIONS

MAChINE SETUP .........................................................................................................13

MAChINE OPERATION ................................................................................................15

Cleaning with the Rotary Power head ....................................................................15

Cleaning Carpets with Wand/Tool ...........................................................................17

Cleaning with Accessory Tools

DRAINING TANKS

Recovery Tank ........................................................................................................19

Solution Tank ...........................................................................................................19

FREEZE PROTECTION

MAChINE MAINTENANCE ..........................................................................................23

Daily Maintenance (Every 4 hours of Operation) ....................................................23

Weekly Maintenance (Every 20 hours of Operation) ..............................................25

Monthly Maintenance (Every 80 hours of Operation) .............................................25

Quarterly Maintenance (Every 250 hours of Operation) .........................................26

........................................................................................................19

...............................................................................................21

...................................................................................11

................................................................................18

REPAIR GUIDE ............................................................................................................27

Removal of Cleaning head .....................................................................................27

Replacing the Felt Seal ...........................................................................................27

STORING MAChINE ....................................................................................................29

TROUBLEShOOTING .................................................................................................31

ELECTRICAL DIAGRAMS ...........................................................................................33

i - Express 12 gallon Multi surface cleaner - operator and parts Manual

ASSEMBLIES AND PARTS LISTS ................................................................................37

Tank Group Assembly Parts List

Base Group Assembly Parts List..............................................................................43

Rotary head Assembly Parts List.............................................................................47

Pump Assembly Parts List .......................................................................................48

..............................................................................39

WARRANTY INFORMATION

REGISTRATION INFORMATION ..................................................................................51

........................................................................................49

Express 12 gallon Multi surface cleaner - operator and parts Manual - ii

list of figures

Figure 1. Standard Machine Components .......................................................................8

Figure 2. Illustration of Grounded Outlet and Cord Connector’s Grounding Pin
Figure 3. Replace Shipping Plug with Vent Plug
Figure 4. Ensure All Switches are in the OFF Position

Figure 5. Turn the Cleaning head Counterclockwise when Installing ...........................13

Figure 6. Depress Lever Behind Right Wheel ...............................................................14

Figure 7. Activate Vacuum Switch and then Power head Switch ..................................15

Figure 8. Location of Solution Trigger............................................................................15

Figure 9. Location of Tilt Adjustment Knob ....................................................................16

Figure 10. Overlap Preceding Passes ...........................................................................16

Figure 11. Attach Optional Solution and Vacuum hoses ...............................................17

Figure 12. Activate Vacuum Switch and then “Continuous Spray” Switch

Figure 13. Move Wand/Tool Forward and Backward .....................................................17

Figure 14. Connect Accessory Tool ...............................................................................18

Figure 15. Draining Recovery Tank

Figure 16. Draining Solution Tank .................................................................................19

Figure 17. Place End of Utility hose in Vacuum hose ..................................................21

Figure 18. Remove Debris on Gear Box Shaft and Inside Threaded Portion of hub ....23

Figure 19. Remove Screen and Clean ..........................................................................23

..............................................................................19

..........................................................13

..................................................13

.....................17

........... 11

Figure 20. Check Jet Spray for Even Flow

Figure 21. Lubricate Shaft and O-Ring; Rotate head Counterclockwise ......................24

Figure 22. Use Quality 80 - 90 Weight Gear Oil ............................................................25

Figure 23. Carefully Pry Seal Up and Lift Out ...............................................................26

Figure 24. Lightly Oil Inner hub Threads Before Re-Attaching Cleaning head ............26

Figure 25. Electrical Diagram - View 1 of 3 ...................................................................33

Figure 26. Electrical Diagram - View 2 of 3

Figure 27. Electrical Diagram - View 3 of 3 ...................................................................35

Figure 28. Tank Group Assembly ..................................................................................38

Figure 29. Base Group Assembly - View 1 of 2
Figure 30. Base Group Assembly - View 2 of 2

Figure 31. Rotary head Assembly ................................................................................46

Figure 32. Pump Assembly ...........................................................................................48

....................................................................24

...................................................................34

.............................................................42

.............................................................43

iii - Express 12 gallon Multi surface cleaner - operator and parts Manual

Express 12 gallon Multi surface cleaner - operator and parts Manual - iv

gEnEral inforMation

U. S. Products’ Express 12 Gallon (46 Litres) Multi Surface oor cleaning system combines
rotary cleaning with a water injection/vacuum extraction system so that you can

professionally clean carpets or scrub hard oors with one self-contained unit.

Recovery Tank

Solution Tank

Star Assembly

This machine, which can clean either forward or backward, also features:

ve injection spray jets (star assembly)

•
ve cast, stainless steel vacuum extraction heads (star assembly)•

quiet operation •
self propelled power assist •
non-corroding, rotomolded tanks for superior durability •
removable solution and recovery tanks for easy maintenance •
15” (38 cm) wide cleaning path for increased productivity •
rear casters for greater maneuverability•
non-marking wheels, 10” (25 cm) rubber tread •
three-switch up-front control for easy operation•

1 - Express 12 gallon Multi surface cleaner - operator and parts Manual

To switch from cleaning carpet with the Express to cleaning ceramic tile, marble, vinyl or

cement oors, replace the rotary carpet cleaning head with the optional auto scrub brush

kit or optional auto scrub pad kit. Both come with a squeegee attachment.
This Express 12 Gallon Multi Surface Cleaner can provide excellent service if it is:

operated with reasonable care

•

maintained regularly – per the maintenance instructions provided •
serviced with manufacturer supplied or equivalent parts•

This Operator and Parts Manual provides necessary operation and maintenance instructions
as well as Assembly and Parts Lists. Please read this manual completely and understand
the machine before operating or servicing it.

Refer to the Assembly and Parts Lists, starting on page 37 in this manual, to order parts.
Before ordering parts or supplies, be sure to have your machine serial number. Parts and
supplies may be ordered by phone or mail from any authorized parts and service center
or distributor.

It is imperative that no section of this document be overlooked when operating and
maintaining the Express Multi Surface Cleaner. Please read the contents to familiarize
yourself with the operation of your Express Multi Surface Cleaner, paying special attention
to all Warnings and cautions.

Express 12 gallon Multi surface cleaner - operator and parts Manual - 2

ContaCt InformatIon

If you have any questions regarding the operation, maintenance or repair of this
machine, refer to the following information and contact the appropriate U.S. Products
department.

Hours telephone numbers E-mail addresses

Monday-Friday [phone] Support

7:00 a.m. to 5:00

p.m.

Pacic Time

When calling or contacting us, be sure to reference the serial number and date of
purchase.

for Your rEfErEncE

Model: Express 12 gallon Multi surface cleaner

serial number: __________________
install Date:_____________

[phone] Parts

FAX

[phone] - Parts

[phone] - Support

[e-mail]

[e-mail]

Tech Support:

Parts Support:

3 - Express 12 gallon Multi surface cleaner - operator and parts Manual

WarnIngs, CautIons and notICEs

The following symbols are used throughout this manual.

U. S. Products uses this WARNING symbol throughout this document to warn of
possible injury or death.

This CAUTION symbol is used to warn of possible equipment damage.

This NOTICE symbol indicates that federal or state regulatory laws may apply,
and also emphasizes supplemental information.

Express 12 gallon Multi surface cleaner - operator and parts Manual - 4

All operators must read, understand and heed the following Warnings and Cautions:

Always unplug the machine before servicing. Failure to follow this warning can
result to shock or electrocution.

Do not use ammable materials or dry cleaning solvents in the Express. Dry

cleaning solvents and ammable materials can cause an explosion or re, resulting

in serious injury or death.

Do not use the machine for extraction of ammable materials or reactive metals.
Doing so can cause an explosion or re, resulting in serious injury or death.

Do not allow bodily contact with hot solutions of 190° F (88° C) or higher. Failure
to follow this warning can lead to physical injury or death. Use a thermometer to
gauge temperature.

Be careful when handling contents of the solution hoses which may be under
pressure even after pump is off. Failure to follow this warning can lead to physical
injury or death.

Do not operate the machine:

Unless trained and authorized to do so •
Unless Operator Manual is read and understood •

In ammable or explosive areas •

With damaged cord or plug •
If not in proper operating conditions •
Unless cord is properly grounded •
In outdoor areas - • U. S. Products’s Express Multi Surface Cleaner is designed
for a commercial, indoor environment only
In standing water •
With the use of an extension cord •

Failure to follow these warnings can lead to physical injury or death.

5 - Express 12 gallon Multi surface cleaner - operator and parts Manual

Before operating the machine, make sure all safety devices are in place and that
the operator is capable of operating the devices properly. Failure to follow this
warning can lead to physical injury or death.

When using machine:

Do not run machine over cord •
Do not pull machine by plug or cord •
Do not pull cord around sharp edges or corners •
Do not unplug by pulling on cord•
Do not stretch cord •
Do not handle plugs with wet hands •
Keep cord away from heated surfaces •
Report machine damage or faulty operation immediately •
Follow mixing and handling instructions on chemical containers•
Connect hoses before turning on pump •
Be sure chemicals are safe and non-toxic •

Failure to follow these warnings can lead to physical injury or death

Before leaving or servicing machine:

Turn off machine •
Unplug cord from wall outlet•

Failure to follow these warnings can lead to physical injury or death.

When servicing machine:

Unplug cord from wall outlet •
Avoid moving parts. Do not wear loose jackets, shirts, or sleeves •
Use manufacturer supplied or approved replacement parts•
Use only recommended cleaning solutions and accessory tools with this •
machine

Failure to follow these warnings can lead to physical injury or death.

Before starting the machine, install the vent plug in the gear case vent hole.
Failure to do so will damage gear case seal.

Express 12 gallon Multi surface cleaner - operator and parts Manual - 6

MacHinE spEcifications

1308

mm

(51.5 in)

10

47.7

mm

(41.25 in)

4

06.4

mm

(16 in)

9

20.7

mm

(36.25 in)

Length 51.5” (1,308 mm)
Width 16” (406.4 mm)
Height 41.25” (1,047.7 mm)
Weight 157 lbs (71.2 kg)
Solution Tank Capacity 12 gal (46 litres)
Recovery Tank Capacity 12 gal (46 litres)
Solution Pump 120 V, 60 psi (4.13 bar), 0.7 Amps

Vacuum Motor – 2 x 2 Stage

@120 V, 8 Amps, 960 Watts;

3

Combined 197 cfm (5.58 m

m)
Sealed Waterlift 107” (2,718 mm)
Head Speed 130 rpm
Head Motor 120 V 1/2 Hp, 5.6 Amps, 672 Watts
Total Power Consumption 120 V, 19.5 Amps, 2,340 Watts
Power Cord 1 @ 50 ft (15.2 m) 3/12

Decibel Rating 10 ft (3 m) from Machine on
Carpet

41.25”

(1,047.7 mm)

< 74 db(A)

(920.7 mm)

36.25”

16”

(406.4 mm)

51.5”

(1,308 mm)

7 - Express 12 gallon Multi surface cleaner - operator and parts Manual

standard maCHInE ComPonEnts

solution tank

lid

recovery tank lid

recovery tank Drain

power cord

solution Hose

connector

squeegee

connection loop

connector

solution tank

coupler to Base

standard machine Componentsfigure 1.

Express 12 gallon Multi surface cleaner - operator and parts Manual - 8

oPtIons and aCCEssorIEs

The following table shows options and accessories available with the Express Multi Surface
Cleaner:

part no. Description

000-079-110 Kit, Squeegee Brush Msc Scrubber with

Brush Assembly
000-079-112 Kit, Squeegee Pad Msc
190-041-023 Pad Drive, Holder with Clamp And Jet
190-041-022 Brush Assembly with Hub
000-079-114 Kit, Squeegee Msc Retro

9 - Express 12 gallon Multi surface cleaner - operator and parts Manual

Express 12 gallon Multi surface cleaner - operator and parts Manual - 10

grounDing instructions

The Express 12 Gallon Multi Surface Cleaner must be grounded. If it should malfunction
or breakdown, grounding provides a path of least resistance for electrical current to
reduce the risk of electrical shock.

This machine is equipped with a cord which has an equipment-grounding connector and
grounding pin (see Figure 2). The connector must be plugged into an appropriate outlet
which is properly installed in accordance with all local codes and ordinances.

Grounded Outlet

(3 Hole)

Grounding Pin

Illustration of grounded outlet and figure 2.

Cord Connector’s grounding Pin

Do NOT remove the grounding pin; serious personal injury or death can result in
doing so. If the grounding pin is missing, replace the connector before use.

11 - Express 12 gallon Multi surface cleaner - operator and parts Manual

Express 12 gallon Multi surface cleaner - operator and parts Manual - 12