USG Plank and Large Panel Stabilizer Bars User Manual

Technical Document
Plank and Large Panel Stabilizer Bars
Application Guide
USG® Logix™ Integrated Ceiling System has created the need for secondary
Market demands for plank and large panel ceilings systems such as the
lateral stabilization of the suspension system members to ensure system integrity.
USG has a long history of product development and innovation for suspended ceiling systems in plank and large panel ceilings systems and continues to commit resources to this endeavor. We have thoroughly examined this condition and the ndings of this study as well as our recommendations are presented in this guide to assist in the understanding, specication and installation of this ceiling application.
USG Logix™ Integrated Ceiling Sysem
Stabilizer Bars
Introduction
Features and Benets – Versatile engineered stabilizer designs provide support, security and accessibility.
– Factory-engineered solutions provide system rigidity in large module applications and offers quick installation
reducing eld labor time.
– Available in numerous dimensions to facilitate fast delivery.
– Durable galvanized steel construction.
– Accessible stabilizer bars feature factory-engineered capture tabs prevent panel detachment and lip out.
– Accessible stabilizer bars feature adjustable stab tabs secure bars onto the panel.
– Accessible stabilizer bars feature bulb tabs hook over the grid to prevent detachment, maintain lateral
alignment and provide access.
Applications – All interior general use areas
Guidelines – A large panel is considered any panel that is equal to or longer than 5 feet and/or wider than 30 inches.
– In large modules requiring secondary stabilization, the stabilizer bar is acting as a cross tee.
– If panel length is 60 inches then one stabilizer is required at midpoint.
– If panel length is 96 inches then two stabilizer bars are required at the 1/3 and 2/3 points.
– Cross tees 96 inches used in large modules shall have hanger wires installed min. 4ft. oc.
– Plank and large metal panels requiring secondary stabilization shall use standard or locking stabilizer bars.
– Hanger wire spacing surrounding plank and large panels weighing more than 2lbs./SF such as wood panels
shall not exceed 4ft. oc.
2 Application Guide Plank and Large Panel Stabilizer Bars
Stabilizer Bars
Description
USG offers a variety of stabilizer bars to provide rigid support for ceiling suspension systems. Specially notched safety bars attach to the main tees and cross tees preventing the tee ends from spreading, and enhance the rigidity of ceiling modules.USG stabilizer bars are available in different sizes and options for various applications. USG stabilizer bars are a unique, factory engineered solution that meets the requirements for large module and seismic ceiling installations while enhancing system performance, safety and accessibility.
Standard Stabilizer Bar General Applications
– Factory-engineered solution provides system rigidity in general
applications and offers quick installation reducing eld labor time.
– Availability of six different varieties to meet preference
requirements with fast delivery.
– Durable galvanized steel construction.
Locking Stabilizer Bar Seismic Applications
Accessible Stabilizer Bar Plank and Large Panel Ceiling Systems
– Factory-engineered solution provides system rigidity in seismic
applications and offers quick installation reducing eld labor time.
– Availability of six different varieties to meet preference
requirements with fast delivery.
– Durable galvanized steel construction.
– Factory-engineered notches prevent transversal movement.
– Adjustable locking tabs secure bars onto the tees.
– Versatile engineered design provides support, security and
accessibility.
– Factory-engineered solution provides system rigidity in large
module applications and offers quick installation reducing eld labor time.
– Availability of six different dimensions to offer fast delivery.
– Durable galvanized steel construction.
– Factory-engineered capture tabs prevent panel detachment
and lip out.
– Adjustable stab tabs secure bars onto the panel.
– Bulb tabs hook over the grid to prevent detachment,
maintain lateral alignment and provide access.
Plank and Large Panel Stabilizer Bars Application Guide 3
General Applications
Standard Stabilizer Bars
CC1530
CC2520
CC15-5
CC15-4-2
CC15-4
309 Stabilizer Bar
2 ft. 6 in. (30") center to center
209 Stabilizer Bar
1 ft. 8 in. (20") center to center
notch spacing
58 Stabilizer Bar
48 Stabilizer Bar notched 28 on center
2 ft. (24") center to center
notch spacing
48 Stabilizer Bar
notch spacing
5 ft. (60") center to center
notch spacing
2 ft. (24") center to center
notch spacing
4 ft. (48") center to center
notch spacing
4 ft. (48") center to center
CC15-3
CC15-2
CC15-1
4 Application Guide Plank and Large Panel Stabilizer Bars
38 Stabilizer Bar
3 ft. (36") center to center
notch spacing
28 Stabilizer Bar
2 ft. (24") center to center
notch spacing
18 Stabilizer Bar
1 ft. (12") center to center
notch spacing
notch spacing
Seismic Applications
Locking Stabilizer Bars
SB12
SB24
SB36
SB48
18 Stabilizer Bar
1 ft. (12") center to center
notch spacing
28 Stabilizer Bar
2 ft. (24") center to center
notch spacing
38 Stabilizer Bar
3 ft. (36") center to center
notch spacing
48 Stabilizer Bar
4 ft. (48") center to center
notch spacing
SB48-24
SB60
Plank and Large Panel Stabilizer Bars Application Guide 5
48 Stabilizer Bar notched 28 on center
2 ft. (24") center to center
notch spacing
58 Stabilizer Bar
2 ft. (24") center to center
notch spacing
4 ft. (48") center to center
notch spacing
5 ft. (60") center to center
notch spacing
Accessible Stabilizer Bar
Plank and Large Panel Applications
ASB24
ASB30
ASB48
249 Stabilizer Bar
309 Stabilizer Bar
489 Stabilizer Bar
ASB600 600 mm Stabilizer Bar
2 ft. (24") center to center
notch spacing
2 ft. 6 in. (30") center to center
notch spacing
4 ft. (48") center to center
notch spacing
600 mm center to center
notch spacing
ASB900 900 mm Stabilizer Bar
900 mm center to center
notch spacing
ASB1200 1200 mm Stabilizer Bar
1200 mm center to center
6 Application Guide Plank and Large Panel Stabilizer Bars
notch spacing
Stabilizer Bars
Requirements
1 Stabilizer Bar 2 Stabilizer Bars
Panels ≥ 609 If panel length is ≥ 609 then one
stabilizer is required at midpoint.
Panels ≥ 969
If panel length is ≥ 96” then two stabilizer bars are required at the 1/3 and 2/3 points.
Sample Layouts
No Stabilzer Bar
2/3
midpoint
1/3
Traditional Panels Large Panels Planks
129 x 129 48 x 48
28 x 28
309 x 309
28 x 48
1 Stabilizer Bar
2 Stabilizer Bars
Plank and Large Panel Stabilizer Bars Application Guide 7
209 x 609 28 x 68
309 x 609
28 x 58
48 x 88 28 x 88
Installation
Standard Stabilizer Bars
Step 1
Step 2
Apply the the stabilizer bar perpendicular to the perimeter tees.
Place the stabilizer bar aligning the notches onto the bulb of the tee.
8 Application Guide Plank and Large Panel Stabilizer Bars
Installation
Locking Stabilizer Bars
Step 1
Step 2
Apply the the stabilizer bar perpendicular to the perimeter tees.
Fit stabilizer bar onto the tee bulbs through notches
Step 3
Plank and Large Panel Stabilizer Bars Application Guide 9
Fold locking tabs to secure stabilizer bar in place.
Installation
Accessible Stabilizer Bars (ASB)
Step 1
Step 2
Towards each end of the ASB a stab tab is punched out of the lower leg. To ensure proper positioning the stab tab should be bent downwards.
Position the ASB on the back of the panel. There is a slot on either end of the bar that should align with the panel edge. Press rmly down on the bar until the stab tabs are fully engaged.
Step 3
10 Application Guide Plank and Large Panel Stabilizer Bars
Engage the capture tabs on either end of the ASB.
Installation
Accessible Stabilizer Bars
Step 4
Step 5
The capture tabs should not contact the paint or nish of the panel edge and should be pressed in as far as they can go to avoid interference with the suspension system.
If panel length is ≥ 969 then two stabilizer bars are required at the 1/3 and 2/3 points.
Note: Install adjoining stabilizer bars at
a slight offset to avoid interference with adjacent stabilizer bars.
Step 6
Plank and Large Panel Stabilizer Bars Application Guide 11
Install the panel into the suspension system.
Installation
Accessible Stabilizer Bars
Step 7
Step 8
The panel bar hooks over the bulb of the suspension system.
Note: The bar does not seat on the top
of the grid bulb, it captures the bulb laterally and keeps it in the proper relative position to the panel edge.
After the panel is installed, the bulb tab may be turned towards the suspension system body to avoid interference when the adjacent panel is installed.
12 Application Guide Plank and Large Panel Stabilizer Bars
on the suspension
Installation
Accessible Stabilizer Bars
The maximum thickness of the material sitting on the suspension system ange is 7/89.
The minimum is 3/89
7
/8" maximum thickness of material sitting on the suspension system flange
Note: The ASB works with full size grid proles and does not work on the 19 small bulb proles.
3
/8" minimum thickness of material sitting
system flange
Plank and Large Panel Stabilizer Bars Application Guide 13
Installation
Accessible Stabilizer Bars
Step 1
Step 2
for USG True
A stabilizer bar is needed when installing certain USG True™ Wood panels, the Accessible Stabilizer Bar is to be used with the outer capture tab snipped off.
Determine number of stabilizer bars required.
Snip off the outer capture tab.
Wood Panels
Panel Size Number of
18 x 48
18 x 58
28 x 68
28 x 88
209 x 609
309 x 609
stabilizer bars
0
0
1
3
1
1
14 Application Guide Plank and Large Panel Stabilizer Bars
Installation
Accessible Stabilizer Bars for USG True Wood Panels
Step 3
Step 4
Center stabilizer bar so ends are ush with panel edge.
Fasten with 1/29 x 1/29 #12 screws.
For 2 x 8 panels, space stabilizer bars 24" o.c.
C
L
Step 5
Plank and Large Panel Stabilizer Bars Application Guide 15
Lower panel into grid opening, ensuring stabilizer bar engages with bulb of grid.
Product Information
See usg.com for the most up-to-date product information.
Installation
Must be installed in compliance with ASTM C636, ASTM E580, CISCA, and standard industry practices.
Code Compliance
The information presented is correct to the best of our knowledge at the date of issuance. Because codes continue to evolve, check with a local ofcial prior to designing and installing a ceiling system. Other restrictions and exemptions may apply. This is only intended as a quick reference.
ICC Evaluation Service, Inc., Report Compliance
Suspension systems manufactured by USG Interiors, Inc., have been reviewed and are approved by listing in ICC-ES Evaluation Report 1222. Evaluation Reports are subject to reexamination, revision and possible cancellation. Please refer to usgdesignstudio.com or usg.com for current reports.
L.A. Research Report Compliance
Donn brand suspension systems manufactured by USG Interiors, Inc., have been reviewed and are approved by listing in the following L.A. Research Report number: 25764.
Notice
We shall not be liable for incidental and consequential damages, directly or indirectly sustained, nor for any loss caused by application of these goods not in accordance with current printed instructions or for other than the intended use. Our liability is expressly limited to replacement of defective goods. Any claim shall be deemed waived unless made in writing to us within thirty (30) days from date it was or reasonably should have been discovered.
Safety First!
Follow good safety/industrial hygiene practices during installation. Wear appropriate personal protective equipment. Read MSDS and literature before specication and installation.
Manufactured by USG Interiors, Inc. 550 West Adams Street Chicago, IL 60661
usg.com seismicceilings.com sustainableceilings.com usgdesignstudio.com
The following are trademarks of USG Interiors, Inc. or a related company:
CentriCitee, Donn, DXF, DXI, DXT, DXLT, Fineline, inDentitee, trueWooD, USG, USG
in stylized letters.
IC592/rev 7-13 © 2013, USG Interiors, Inc. Printed in U.S.A.
Loading...