USG Pixels Wall Mounted User Manual

Pixels
Wall Mounted
Design and Installation Guide
December 2012
On the cover: Pixels mural shown with GE Tetra® Power Grid during installation.
Design and Installation Guide
Pixels™ wall-mounted Celebration™ panels from
USG offer a turnkey system for displaying the unique
perforated imagery art that Pixels makes possible.
Pages
Planning Your System
Surface-Mounted Application
(Non-Backlit)
Frame-Mounted Application
(Backlit)
Appendix
For More Information Technical Service Web Site
2
8
17
30
1 Pixels Design and Installation Guide
Overview— Wall-Mounted Systems
Pixels Panels
Design Elements
Components
Construction
Installation
Components
Construction
Installation
Shop Drawings
USG/GE Power Grid System Modules
800 USG.4YOU usg.com
System Overview
Pixels Wall-Mounted Applications
Features Celebration
vertical surface in two ways: directly to the surface using wall mount backer board system,
or away from the vertical surface leaving a “cavity” in which to mount light sources for back
lighting the image. Here are examples of each application.
Surface Mounted This backer board system is simple in both design and application while providing a hard surface
directly behind the Celebration panel thus improving durability.
panels and Celebration panels with Pixels™ imagery can be mounted to the
2 Pixels™ Design and Installation Guide
System Overview
Pixels Wall-Mounted Applications
Frame Mounted The backlit system is also simplified in that it uses standard Fineline
wall thus being quite familiar to contractors.
[photo image}
®
suspension – only mounted to the
On the pages that follow, further explanation of the systems will clarify, in detail, how each can be used
effectively depending on the design criteria and desired result.
An example of Pixels frame-mounted backlit installation with GE Tetra® PowerGrid is on display
at GE Lighting & Electrical Institute at historic Nela Park, Cleveland, OH (photo above)
3 Pixels™ Design and Installation Guide
System Overview
Design Elements
Shape The overall shape of a wall-mounted system is determined by the size of the panels and their
configuration and relationship to one another.
Available panel sizes are
– 28 x 28
– 28 x 48
– 28 x 68
Panels
28 x 28 Pixels Celebration Panel 28 x 48 Pixels Celebration Panel
28 x 68 Pixels Celebration Panel
Note: The Pixels image and design process itself is detailed in the Pixels Design Guide, IC566. Through that
process the panels are ordered separately from the wall mount system.
4 Pixels™ Design and Installation Guide
System Overview
Design Elements
The Pixels panels can be arranged in any number of creative ways. As long as the 28 module
dimension is honored, almost any configuration can be achieved including altering the shape
of the frame itself.
Sample Configurations
68 x 48 System
2' x 2' 2' x 2' 2' x 2'
2' x 2' 2' x 2' 2' x 2'
88 x 48 System
2' x 2'
2' x 4' 2' x 4'
2' x 2'
2' x 4' 2' x 4' 2' x 4'
2' x 2'
2' x 2'
5 Pixels™ Design and Installation Guide
System Overview
Design Elements
Sample Configurations
68 x 68 Systems
2' x 2'
2' x 2'
2' x 2' 2' x 2' 2' x 2'
2' x 2' 2' x 2' 2' x 2'
2' x 2'
2' x 4'
2' x 6'
2' x 4'
2' x 4'
2' x 2' 2' x 2' 2' x 2'
There is no limitation to the finished size of the system. The above examples are only to show the
flexibility of panel layout and frame configuration.
6 Pixels™ Design and Installation Guide
System Overview
Design Elements
Photos can be used as is or combined with copy or graphics. Also see Pixels Design Guide (IC566)
for a further understanding of Pixels graphics capabilities.
28 x 48 configuration
7 Pixels™ Design and Installation Guide
Surface-Mounted System
pre-drilled
Components
In addition to the Pixels Celebration panels (see page 4), the following components are unique
to the surface-mounted system.
Surface-Mounted Backer Boards
28 x 28 (WMBB24) 28 x 48 (WMBB48)
28 x 68 (WMBB72)
Construction Detail Backer Board Edge Prfile
8 Pixels™ Design and Installation Guide
fastener hole
adhesive backed poly bumper
Surface-Mounted System
Components
Edge Trim Backer Board Aluminum Trim
Fastener Wall-Dog ™Fastener
Note: Wall-Dog is a trademark of Powers Fasteners, Inc. For more information please visit www.powers.com
9 Pixels™ Design and Installation Guide
Surface-Mounted System
Construction
The surface-mounted system consists of backer panels that are installed edge-to-edge
directly to the wall surface.
PIXELS panel or
ELEBRATIONS panel
C
aluminum trim
drywall screw
backer board
A
B
10 Pixels™ Design and Installation Guide
C
Surface-Mounted System
Construction
Construction Details A. Panel Intersection B. Perimeter Edge
adhesive backed poly bumper
drywall screw
PIXELS panel or
ELEBRATIONS panel
C
backer board
backer board
drywall screw
PIXELS panel or
ELEBRATIONS panel
C
aluminum trim
S
HEETROCK gypsum panel
C. Corner
IXELS panel or
P
ELEBRATIONS panel
C
1/4" reveal
SHEETROCK gypsum panel
aluminum trim
11 Pixels™ Design and Installation Guide
Surface-Mounted System
Installation
Note: These installation instructions cover the basic rectangular design using 28 x 28 panels.
There will be more complex designs that require a different or more complex grid layout.
Step 1
Establish a vertical and horizontal
control line with a laser or chalk
line that is at the intersection of
4 panels.
Step 2
In order to assure proper horizontal
alignment, it is recommended that a
temporary ledger board be installed
on the horizontal control line the
entire length of the finished wall
installation.
12 Pixels™ Design and Installation Guide
Step 3
Begin the installation of the backer
panels at the intersection of the
vertical control line and the ledger
board. Fasten to wall through the
predrilled holes using appropriate
anchor fasteners.
Surface-Mounted System
Installation
Step 4
Each consecutive panel will contact
the previous panel along the entire
length of the vertical leg. With the
contact area free of debris, continue
the installation in both directions
working from the control line out.
13 Pixels™ Design and Installation Guide
Step 5
Using a straight edge on the vertical
edge of the previously installed
backer panel, align the second roll of
backer panels with the first.
Surface-Mounted System
Installation
Step 6
Once the upper panels are all
installed, remove the ledger board
and install the bottom row of panels
aligning them vertically as described
in the previous step.
14 Pixels™ Design and Installation Guide
Step 7
Install the pre-mitered friction-fit trim
into the panel kerf on all four sides.
Screws may be loosened on backer
panel perimeter to fit bottom leg of
trim behind panel. Once all the trim
is in place, re-tighten the perimeter
screws.
Surface-Mounted System
Installation
Step 8
Gently pre-fit Pixels panels in
any order onto the backer panels.
Using the heel of your hand, seat
the Pixels panel starting from top
left uppermost corner to the right
uppermost corner. Work down
from both corners to the bottom
until all edges are seated.
Installation Detail
IXELS panel or
P
ELEBRATIONS panel
C
1/4" reveal
15 Pixels™ Design and Installation Guide
aluminum trim
Step 9
The finished system.
Surface-Mounted System
Installation
16 Pixels™ Design and Installation Guide
/4"
"
Frame-Mounted Backlit System
Components
In addition to the Pixels Celebration panels (see page 4), the following components are unique
to the frame-mounted backlit system.
Frame
Pre-Mitered Frame Segment
Options 49 Frame Profile 69 Frame Profile
4"
3
Accessories Elite Splice Plate
6"
3
/4
Perimeter Frame Attachment Clip (WMPFAC)
17 Pixels™ Design and Installation Guide
Frame-Mounted Backlit System
Components
Grid
Fineline® DXF™ Main Tee, Pre-Cut Fineline® DXF Cross Tee
Grid Attachment Clip (WMGAC) Grid Support Bracket (WMGSB)
18 Pixels™ Design and Installation Guide
Frame-Mounted Backlit System
Components
Backlit Option
Fasteners
Foam Gasket
Wall-Dog ™Fastener
Note: Wall-Dog is a trademark of Powers Fasteners, Inc. For more information please visit www.powers.com
19 Pixels™ Design and Installation Guide
Frame-Mounted Backlit System
Construction
PIXELS panel or
ELEBRATIONS panel
C
PIXELS Wall Mount Pre-Mitered Frame
splice plate
A
B
DXF cross tee
grid attachment clip
DXF main tee
grid support bracket
D
perimeter frame attachment clip
C
E
20 Pixels™ Design and Installation Guide
Frame-Mounted Backlit System
Construction
Construction Details A. Typical Perimeter Edge B. Corner Splice
IXELS panel or
PIXELS wall mount pre-mitered frame
friction fit foam to seal off light leaks around perimeter
SHEETROCK gypsum panel
P
ELEBRATIONS panel
C
tees
PIXELS frame
splice plate
C. Perimeter Attachment Clips D. Grid Support Panel Intersection
PIXELS wall mount pre-mitered frame
tee
HEETROCK gypsum panel
S
P
IXELS panel or ELEBRATIONS panel
C
grid attachment clip
perimeter frame attachment clip
tees
HEETROCK gypsum panel
S
PIXELS panel or C
bracket screw attached
E. Corner
ELEBRATIONS panel
grid support bracket
reveal
P
IXELS panel or
ELEBRATIONS panel
C
21 Pixels™ Design and Installation Guide
P
IXELS frame
Frame-Mounted Backlit System
Installation – Perimeter Frame
Note: These installation instructions cover the basic rectangular design using 28 x 28 panels.
There will be more complex designs that require a different or more complex grid layout.
Step 1
Establish the bottom corner of the
installation to be at least 8 inches
off the floor and use a cross laser
to determine both vertical and
horizontal control lines.
vertical reference line
Step 2
Install perimeter frame attachment
clips (WMPFAC) inside of the
trim per shop drawing supplied.
Pre-assemble the corner splice into
the bottom horizontal trim piece.
Installation Detail
8" min.
horizontal reference line
floor line
22 Pixels™ Design and Installation Guide
Step 3
Align lower edge of trim with
reference control line and screw
attach to wall using appropriate
fasteners and anchors as necessary.
(Wall-Dog™ fasteners work well)
Frame-Mounted Backlit System
Installation – Perimeter Frame
Step 4
Install adjacent vertical trim into
the corner splice and attach to wall
aligning with vertical laser line.
23 Pixels™ Design and Installation Guide
Step 5
Continue building perimeter trim
frame per shop drawings. Verify that
the frame is square by measuring
diagonally corner to corner. If not
square, adjust accordingly. FRAME
MUST BE SQUARE!
Frame-Mounted Backlit System
Installation – Perimeter Frame
Lighting Once the perimeter trim frame is in place, lighting shall be installed per local codes and supplied
shop drawings. The GE Tetra® PowerGrid system is an excellent choice for Pixels backlit systems.
See USG/GE Designed Together to Work Together program on page 32 for more information.
24 Pixels™ Design and Installation Guide
Step 1
Install grid attachment clip (WMGAC)
into perimeter trim per shop drawings
supplied.
Frame-Mounted Backlit System
Installation — Fineline® Grid
Step 2
Beginning at the left side, attach main
tee section to the grid attachment clip
(WMGAC) and bend tabs to lock in
place.
Installation Detail
25 Pixels™ Design and Installation Guide
Step 3
Attach cross tees per the shop
drawing and locate the next main tee
section.
Frame-Mounted Backlit System
Installation — Fineline® Grid
Step 4
Attach cross tees to the top and
bottom trim using WMGAC1.
Installation Detail
26 Pixels™ Design and Installation Guide
Step 5
Continue this procedure from left to
right until reaching the trim on the
right side.
Frame-Mounted Backlit System
Installation — Fineline® Grid
Step 6
Install wall mount grid support
brackets (WMGSB) on main tees
per shop drawings.
27 Pixels™ Design and Installation Guide
Step 7
Tuck foam into space between grid
and trim to block light leaks. Be sure
to push foam all the way to the face
of the trim.
Installation Detail
PIXELS wall mount pre-mitered frame
friction fit foam to seal off light leaks around perimeter
Frame-Mounted Backlit System
Installation — Fineline® Grid
IXELS panel or
P
ELEBRATIONS panel
C
SHEETROCK gypsum panel wood backing
Step 8
Assure the system is square.
tees
28 Pixels™ Design and Installation Guide
Step 9
Install Celebration or Pixel panels per shop drawings.
Installation Detail
Frame-Mounted Backlit System
Installation — Pixels Panels
reveal
P
IXELS panel or ELEBRATIONS panel
C
Step 10
The finished system.
P
IXELS frame
29 Pixels™ Design and Installation Guide
Bill of Materials
Appendix
Sample Shop Drawings
Grid and Panels
30 Pixels™ Design and Installation Guide
Lighting
Appendix
Sample Shop Drawings
View From Front
31 Pixels™ Design and Installation Guide
Appendix
USG | GE Designed Together to Work Together
USG PixelsTM Wall-Mounted Systems with GE Tetra
GE Tetra PowerGrid
®
PowerGrid
USG Pixels Wall-Mounted Systems
GE Tetra PowerGrid Driver (transformer)
GE Tetra PowerGrid
www.gelightingsolutions.com 1-888-694-3533
32 Pixels™ Design and Installation Guide
USG Pixels Wall-Mounted Systems
www.usg.com
1-800-950-3839
Prouct Literature
Data sheet: IC605 Design guide: IC566 Check sheet: IC607
Notice
We shall not be liable for incidental and consequential damages, directly or indirectly sustained, nor for any loss caused by application of these goods not in accordance with current printed instructions or for other than the intended use. Our liability is expressly limited to replacement of defective goods. Any claim shall be deemed waived unless made in writing to us within thirty (30) days from date it was or reasonably should have been discovered.
Trademarks
The following are trademarks of USG interiors, LLC. or a related
Pixels, Celebration,
company:
ineline, UsG, USG in
DxF, F
stylized letters. GE Lighting Solutions, LLC is a subsidiary of the General Electric Company. The GE brand logo, Tetra are trademarks of the General Electric Company. © 2012 GE Lighting Solutions, LLC. Wall-Dog is a trademark of Powers Fasteners, Inc.
Safety First!
Follow good safety/industrial hygiene practices during installation. Wear appropriate personal protective equipment. Read MSDS and literature before specification and installation.
Manufactured by USG Interiors, LLC 550 West Adams Street Chicago, IL 60661
usg.com seismicceilings.com sustainableceilings.com usgdesignstudio.com
IC606/12-12 © 2012, USG Interiors, LLC Printed in U.S.A.
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