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DIAMOND and IMPERIAL
Brand Finish Plasters both offer a variety of advantages when used alone or in tandem in
various wall systems. D
IAMOND Brand Finish Plaster is very workable and easy to apply. I
MPERIAL Brand Finish
Plaster provides a higher-strength and more impact-resistant finish, which is why it is often recommended as the
outer coat on a two-coat system. Whether you use D
IAMOND Brand, I
MPERIAL Brand, or a two-coat system combining
the two, you’re sure to be pleased with the variety of textures you can achieve and the refined, finished look of a
well-executed plaster interior.
Preparation Protect the product from moisture during storage and on the job. In cold weather, heat the interior of the building
to a minimum of 55 °F (13 °C) for an adequate period before the application of plaster,while basecoat and finish
are being applied, and until the finish is dry. Keep air circulation at a minimum level during application and until
proper set has been achieved.
If possible, maintain building temperature-humidity combination in the “normal drying”area of the following graph.
When abnormally dry conditions exist, you can increase humidity by wetting down the floor periodically. During
these periods, make every effort to reduce air movement by closing windows and deflecting heater blower and
duct output away from the surfaces being plastered.
Protect all finish materials and finish surfaces from contact with Finish Plaster.These include glass, ceramic
materials, metal and wood.Apply wood, plastic or other exposed trim after finish application.
DIAMOND®and I
MPERIAL
®
Brand
Finish Plasters
Application Tips
90%
80%
70%
60%
50%
40%
30%
20%
10%
40 50 60 70 80 90 100 110°F
4101621 27323843°C
Plaster Drying Conditions
Maximum Temperature
Minimum Relative Humidity
minimum temp.
for plastering
normal drying
no air movement
detectable air
movement
rapid drying
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Tools
Joint Preparation
– Joint Tape
– Spring Driven Hand Stapler,3/8 Staples (if tape is not self-adhesive)
– Steel Finishing Knife
–Trowel
Mixing – Heavy Duty Drill with no-load rating of 900 to 1,000 rpm. Drills with sufficient power include Black & Decker
Model #1322; and Milwaukee Models #1250-1, #1630-1, #1670-1 and #1675-1.
–Cage-Type Mixing Paddle
– Metal Mixing Barrel (16-gal., 1-bag size; 30 gal., 3-bag size; 15-gal.smooth-sided, 1-bag size)
– Buckets/Containers for Water
Plastering –Trowels, Rods, Darbys
–Drop Cloths
– Ladders/Scaffolding
–Trowels
Joint To ensure a smooth,seamless surface, the joints between wall panels must be properly treated to conceal and
Treatment reinforce them before plaster is applied.
For Normal Align IMPERIAL
®
Brand Type P (pressure sensitive) Tape over the joint and press it into place over the entire length
Drying Conditions
of the joint. Eliminate wrinkles and assure maximum adhesive bond by pressing the entire length of tape with a
steel finishing knife or trowel. Press the tape into corners with a corner tool. Do not overlap.
Alternatively,you can attach I
MPERIAL
®
Brand Type S Tape with spring-driven hand stapler using 3/8 staples.Use
two staples at each end of the tape; staple the remainder at staggered 24 intervals. At wall-ceiling angles,staple
every 18 to 24 along the ceiling edge only. For wall-to-wall interior angles,staple every 18 to 24 on one edge
only,working from top to bottom. Position the tape to bridge the joint at all interior corners without overlapping. For
fire-rated assemblies, staple either Type P or Type S Tape 8 o.c.
Embed the tape and fill beads with a coat of D
IAMOND or IMPERIAL Brand Interior Finish Plaster and allow to set—but
not dry—prior to finish application. Slightly underfill in the bead by screeding along the bead with edge of trowel
after setting the bead. (Best results are obtained by planning the job to permit continuous application of plaster
from angle to angle.)
For Rapid When building temperature-humidity conditions fall in the “rapid drying” area of the graph,or IMPERIAL Brand
Drying Conditions
Gypsum Base is being applied over steel studs, or in certain applications to framing spaced 24 o.c., use
S
HEETROCK
®
Brand Joint Tape embedded with SHEETROCK®Brand DURABOND™Setting-Type Joint Compound or
S
HEETROCK
®
Brand EASY SAND™Lightweight Setting-Type Joint Compound.
Butter the joints with compound using a trowel or steel finishing knife to force compound into the joints. Center
S
HEETROCK Brand Joint Tape and press it into the fresh compound with a trowel held at a 45° angle. Draw the
trowel along the joint with sufficient pressure to remove excess compound, ensuring the tape is wetted and
covered with a thin skim coat of the excess compound to edge wrinkling or curling. Wipe clean.Allow the joint
treatment to set; then apply a separate coat of joint compound to completely cover the tape, using a 10 or 12
knife or trowel, feathering it 2 to 3 beyond the edges of the tape.Allow it to set and dry before plastering.
Joint areas prepared in this manner should be surface dampened with a light application of water by brush, felt
or sprayer just prior to the plaster application to ensure proper absorption. Failure to do this can cause excessive
initial absorption, while completely wet joints will not allow required absorption.
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Mixing Mix plaster with a cage-type paddle driven by a heavy-duty drill capable of producing 900-1000 rpm under no
load. The correct approximate water-plaster ratio for I
MPERIAL
Brand Finish (hand application) is 11 to 13 qt./80 lb.
bag (10.5-12.0 L/36.3 kg. bag).Water usage for D
IAMOND Brand Finish Plaster is approximately 12 to 15 qt. per
50-lb. bag.
Place the water in a 12- to 15-gal. smooth-sided container. Start the mixer, slowly add plaster and mix at least 2
minutes to disperse lumps completely.Do not mix more than 5 minutes. Overmixing shortens working time. Do not
mix more than can be applied in 30 minutes. Do not retemper.
For sand float finish with I
MPERIAL Brand Finish Plaster,add up to 20 lb. (9 kg) of clean silica sand per 80-lb. bag to
achieve the desired texture. Using more than 20 lb. of sand per bag will diminish the plaster’s strength to less than
the optimum 3,000 psi. For an eye-catching texture, apply plaster in the normal manner but omit final troweling.
After surface has become firm, float to desired texture using a sponge, piece of carpet or other float.Use water
sparingly.
Note: If you add aggregate to D
IAMOND Brand Interior Finish Plaster,you must add a suitable retarder to allow time
for proper application before the plaster sets. Add 1/4 to 1/2 teaspoon of USG™ Retarder for Lime Containing
Plasters per bag of aggregated D
IAMOND Brand Interior Finish Plaster to the mixing water to allow sufficient working
time. You can also use Cream of Tartar as an alternative retarder.
Plastering I
MPERIAL and D
IAMOND Brand Finish Plasters provide a wide range of finish options with distinct application systems:
1. One Coat, basecoat plaster is not used
2. Two Coat, finish coat over a base coat
3. Two Coat: D
IAMOND Brand basecoat and IMPERIAL Brand finish coat over DUROCK Brand Cement Board or FIBEROCK
Brand Abuse-Resistant Panels treated with a bonding agent
4. Two Coat: I
MPERIAL Brand Finish Plaster—finish coat over sanded STRUCTO-BASE High-Strength Basecoat Plaster
One Coat System Scratch-in a tight, thin coat of Finish Plaster over the entire area, immediately doubling back with plaster from
same batch to full thickness of 1/16 to 3/32. Fill all voids and imperfections. Final-trowel after surface has
become firm, holding the trowel flat and using water sparingly. Do not over-trowel.
For texture finished surfaces, with or without the addition of job-added sand, omit final troweling.The surface is
textured naturally as the material firms and water is removed into the base.
You will obtain the best results by planning plastering to permit continuous application from angle to angle.Where
joining is unavoidable, use the trowel to terminate unset plaster in sharp clean edge—do not feather out. Bring
adjacent plaster up to terminated edge and leave level. Do not overlap. During finish troweling,use excess material
to fill and bridge joining.
Two Coat System IMPERIAL
Brand Basecoat Plaster or DIAMOND Brand Veneer Basecoat applied to IMPERIAL Brand Gypsum Base, or
concrete block or monolithic concrete treated with USG Plaster Bonder.Leave the surface of the base coat rough
and open for the proper bond of finish coat. Allow the basecoat to set to provide proper suction for the finish coat.
Apply a finish coat of I
MPERIAL Brand Finish as indicated above.
Veneer Plaster Over Veneer Plasters provide increased resistance to abrasion, indentation and penetration when used over FIBEROCK
®
FIBEROCK®Brand Abuse-
Brand Abuse-Resistant Panels in commercial and institutional applications such as schools and retail locations.
Resistant Panels
In this two-coat veneer plaster system, DIAMOND Brand Veneer Basecoat Plaster and then IMPERIAL Brand Finish
Plaster are applied over F
IBEROCK Brand Abuse-Resistant Panels attached to framing.
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Treat joints of the fiber board panels using S
HEETROCK Brand Joint Tape and a S
HEETROCK Brand Setting-Type Joint
Compound (D
URABOND or EASY SAND). Provide an additional coat of setting-type compound to fully conceal the tape.
Allow to completely dry.When the joints are completely dry,treat the entire wall surface with USG Plaster Bonder
according to the application directions. Then apply D
IAMOND Brand Veneer Basecoat Plaster 1/16 to 3/32 thick
using scratch and double-back technique. This is accomplished by applying a tight,thin coat over the entire area,
and immediately doubling back with plaster from the same batch to achieve full thickness. When basecoat plaster
is firm, broom the surface to leave it rough and open for finish.With basecoat set and partially dry,apply I
MPERIAL
Brand Finish Plaster,using a scratch and double-back technique. Complete finishing when material is firm.Leave
finished surface smooth and dense for decorating.
Note that this two-coat technique also works for application over 5/8 F
IBEROCK Brand Abuse Resistant Panels,
5/8 I
MPERIAL Brand Gypsum Base, FIRECODE Core, or 1/2 IMPERIAL Brand Gypsum Base, FIRECODE C Core, in any fire-
rated design, as long as 20-gauge steel framing is used and the proper joint treatment procedure is followed.
Veneer Plaster Prior to application of Finish Plaster, the D
UROCK Brand Cement Board must be treated with USG Plaster Bonder
Over D
UROCK
®
Brand
and the joints treated with S
HEETROCK
®
Brand Joint Tape and S
HEETROCK
®
Brand Setting-Type Joint Compound
Cement Board
(DURABOND or EASY SAND). Then apply DIAMOND Brand Veneer Basecoat Plaster as a basecoat. With the basecoat
set and partially dry, apply I
MPERIAL Brand finish plaster using a scratch and double-back technique. Complete the
finishing when the material is firm. Leave the finished surface smooth and dense for decorating. Note that only
two-coat veneer plaster system may be used over D
UROCK Brand Cement Board.
Veneer Plaster over sanded S
TRUCTO-BASE High-Strength Basecoat Plaster—You can achieve extraordinary levels
of indentation and impact resistance, as well as superior abrasion resistance with I
MPERIAL Brand Finish Plaster
used as the finish coat in this system. Apply a base coat of D
IAMOND Brand Finish Plaster.Allow the base coat to set
and leave it rough to provide proper suction for the finish coat. Apply a finish coat of IMPERIAL Brand Finish Plaster as
indicated above.
Finish Plaster When applying finish plaster to IMPERIAL Brand Gypsum Base, the paper on the gypsum base should be blue.
to Degraded
Sometimes plastering on a jobsite can’t be done until long after the gypsum base has been installed and there
IMPERIAL Brand
has been lengthy exposure to ultraviolet radiation from sunlight. When gypsum base has become degraded due
Gypsum Base
to exposure to sunlight, the face paper turns from blue or grayish blue to gray or tan.When the face paper color
becomes gray to tan, it must be treated with USG
™
Accelerator—Alum Catalyst.
For Alum Catalyst treatment, dissolve three lbs.of alum in one gallon of water. Pour the alum slowly into water and
mix thoroughly.Allow the solution to stand until any undissolved materials have settled; then strain the solution into
a tank-type sprayer (such as a lawn and garden sprayer). One gallon of solution should treat 750 sq. ft.of gypsum
base. Begin applying finish plaster before the alum solution is completely dry.
Note: Alum treatment reduces the
setting time of Diamond Brand Interior Finish Plaster.
Note: If USG Accelerator—Alum Catalyst is not available, an
alternative solution is to apply USG
™
Plaster Bonder over the faded Imperial Brand Gypsum Base. Note: Using USG
Plaster Bonder to correct degraded gypsum base will require you to use a two-coat veneer plaster system, since
the bonder application will eliminate base suction needed for proper one-coat veneer application.
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Finish Plaster as a Apply D
IAMOND or IMPERIAL Brand Interior Finish Plaster only to interior,structurally sound, clean, smooth monolithic
Base Or Finish Coat Over
surfaces that have been treated with a high-quality bonding agent, such as USG™Plaster Bonder.Grind ridges and
Monolithic Concrete
high points flush, and brush the concrete surface clean of loose particles. Slight irregularities (less than 1/8) will
not interfere with smooth application. Treat voids and depressions with bonding agent and fill them with I
MPERIAL
Brand Basecoat Plaster, D
IAMOND Brand Veneer Basecoat Plaster, or with D
IAMOND Brand Interior Finish Plaster job-
aggregated with one-half to one full part sharp, clean, fine silica sand. After application, leave these areas rough
and open, and allow them to set.The pre-fill should not be more than 1/4 thick. If pre-filled areas are allowed to
dry overnight, recoat these areas with USG Plaster Bonder prior to application of the plaster product. If pre-filled
areas are still “green’’ (set, but not dry), there is no need to recoat the surface with the bonding agent.
Job-aggregate the finish coat of finish plaster with one-half to one full part sharp, clean, fine silica sand.Although
this material may be applied unaggregated, the sand promotes good mechanical bond between the finish coat
and the bonder/concrete substrate. The sand-aggregated finish also builds up material over slight irregularities,
producing an acceptable monolithic finished surface without detracting from smooth finishing. In addition, the
aggregated finish provides options for sand float or other sand textured surfaces. Note: Delay smooth troweling
or texturing until finish plaster surface has become firm and stiff enough for texturing.
D
IAMOND Brand Finish
When applying finish to I
MPERIAL Brand Gypsum Base, first apply a fill coat of job-sanded DIAMOND Brand Interior
Plaster to Radiant Heat
Finish Plaster (1/2 to 1 parts by weight sand per bag) parallel to the direction of the cable and of sufficient thick
Ceilings, Gypsum Base
ness to completely cover the cable. Do not use the cable as a screed. Level the fill coat with a trowel,rod or darby
Radiant Heat Ceiling
to fill any low spots or to remove any high ridges, etc.“Tooth” fill coat to provide a key for the finish coat by the use
of a serrated darby or by lightly brooming prior to set. The average thickness of the fill coat should be 3/16.
Do not apply finish coat until after the fill coat has developed sufficient suction. In good drying weather this takes
about two hours after the fill coat has set; in damp and/or cold weather the time interval might extend overnight.
Thus proper heat and ventilation should be provided. Apply job-sanded D
IAMOND Brand Interior Finish Plaster
(1/4 to 1 parts by weight sand) to a finish thickness between 1/16 minimum and 3/32 maximum. Scratch in a
tight, thin coat over the entire area, immediately doubling back to the full thickness.Fill all imperfections.
Scratch and double back with the same mix of D
IAMOND Brand Interior Finish Plaster.When the surface has become
firm, hold the trowel flat and final trowel using water sparingly. Best results are obtained by continuous application
of an entire ceiling. The total thickness of fill and finish coats should be 1/4.Always work to a wet edge to avoid
dry joinings.
Radiant Heat Ceilings Use USG
™
Plaster Bonder on concrete in accordance with the manufacturer’s directions,prior to the application
Over Monolithic Concrete
of DIAMOND Brand Interior Finish Plaster.The concrete surface must be clean, free of dirt, dust, grease,wax, oil or
other unsound conditions and level.
Coat all metal components in the concrete surface to prevent rusting in the plaster.Remove form ridges. Locate
uneven ceiling areas that may require filling prior to installation of electric cable and plastering. Treat these areas
with USG Plaster Bonder. Then apply D
IAMOND Brand Interior Finish Plaster (fill-coat mix) as a leveling coat and
allow it to set.
Caution: Temperature of concrete ceiling with bonding agent and cable must be above 32 °F
before plastering is started. Air temperature must be above 55 °F.
Apply job-sanded D
IAMOND Brand Interior Finish Plaster to a thickness of 3/8 in two coats to provide a level sur-
face. First apply a fill coat of finish (sanded 1/2 to 1 parts by weight sand per bag of product) parallel to the direction of the cable averaging 5/16 thick and of sufficient thickness to cover the cable and anchor device. Do not use
cables as a screed. Level the fill coat with a trowel, rod or darby to fill any low spots or to remove any high ridges,
etc. The surface should be made rough to provide mechanical key or “tooth” for the finish coat by the use of serrated darby or by lightly brooming prior to set.
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SAFETY FIRST!
Follow good safety practices.
Read material safety data
sheets and related literature on
products before specification
and/or installation.
Do not apply the finish coat until after the fill coat has developed sufficient suction. In good drying weather this
takes about two hours after the fill coat has set; in damp and/or cold weather the time interval might extend
overnight. Thus proper heat and ventilation should be provided.Apply a finish coat of job-sanded D
IAMOND Brand
Interior Finish Plaster to provide a total thickness of 3/8.
Apply job-sanded D
IAMOND Brand Interior Finish Plaster (no less than 1/4 to 1 parts by weight sand per bag of prod-
uct) to a finish thickness between 1/16 minimum and 3/32 maximum. Scratch in a tight thin coat over the entire
area, immediately doubling back to the full thickness. Fill all voids and imperfections.Scratch and double back with
the same mix of D
IAMOND Brand Interior Finish Plaster.When the surface has become firm, hold the trowel flat and
final trowel using water sparingly.Do not over-trowel. Best results are obtained by continuous application over the
entire ceiling. Always work to a wet edge to avoid dry joinings.
Cleanup Clean mixing containers and tools with water immediately after use. Tightly close partially used containers. When
machines are shut down, they should be hosed off and thoroughly cleaned—made ready for a fresh start. Remove
all scaffolding, empty containers and excess materials from the job site. Sweep the floors and be sure to leave the
building and site in good condition for decoration and finishing.
Trademarks
The following trademarks used
herein are owned by United
States Gypsum or a related
company: D
IAMOND,DURABOND,
E
ASY SAND,FIBEROCK,IMPERIAL,
S
HEETROCK and USG.
Note
Products described here
may not be available in all geographic markets. Consult your
U.S. Gypsum Company sales
office or representative for
information.
Notice
We shall not be liable for incidental or consequential damages, directly or indirectly sustained, nor for any loss caused
by application of these goods
not in accordance with current
printed instructions or for other
than their intended use. Our liability is expressly limited to
replacement of defective goods.
Any claim shall be deemed
waived unless made in writing
to us within thirty (30) days from
the date it was or reasonably
should have been discovered.
Manufactured by
United States Gypsum Company
125 South Franklin Street
Chicago, IL 60606
800 USG.4YOU (874-4968)
www.usg.com
P838/2-04
©2004, United States Gypsum Company
Printed in U.S.A.
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