USG Durock Tile Membrane User Manual

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Durock™ Tile Membrane
System
installation guide
DurockTile Membrane
Membrane for ceramic
DurockTile Membrane Adhesive
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An easy-to-install tile backer on a roll with superior tile bond.
Durock™ brand tile membrane is a thin,
water-proof, vapor-permeable membrane used under tile in residential and light­commercial floor, wall and countertop applications. Easy to install, with outstanding tile bond, this membrane provides a high­performance crack-isolation solution when used with Durock™ tile membrane adhesive.
Back side (light)Cementitious side (dark)
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Products
ToolsStart with Quality
Durock™ Tile Membrane
Ideal for floor, wall and countertop applications.
Durock
Membrane Adhesive A superior adhesive with pro­prietary acrylic polymer and an additive for mold and mildew resistance, used with tile membrane to provide crack isolation.
Durock tile membrane may also be installed with the following products, which do not provide crack isolation: Type 1 organic adhesive and latex-modified thin-set mortar.
Durock
In general, common tools like scissors, a straightedge, and a notched trowel or 3/89-nap paint roller (for applying membrane adhesive) are used for tile membrane installation. Other tools you may need for installation include: tape measure, utility knife, caulk and caulking gun.
Durock tile
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Preparation Installation of
Tile Membrane
1. Ensure that substrate is clean,
even, flat, designed to support ceramic tile, and properly installed according to manu­facturers’ specifications.
2. Substrate must be free
of sealers, waxes, bond breakers, dust and dirt.
3. If
Durock tile membrane is installed directly over a wood­based subfloor, ensure that all fasteners are seated cor­rectly and there are no uneven joints. Sand or fill if necessary.
1. Precut the full width of mem-
brane to provide a tight fit to the perimeter of the room.
2. Spread adhesive over an area
the full width of the sheet and as far as can be comfortably reached.
– For
Durock tile membrane adhesive, use a 3/89-nap paint roller or a 1/169 U-notch trowel.
– For Type 1 organic adhesive,
use a 1/169 U-notch trowel.
– For latex-modified thin-set
mortar, use a 1/89 U-notch trowel. Roll or trowel adhesive in parallel rows across the width or length to avoid trap­ping air under the membrane.
For installations over non-
porous surfaces, such as vinyl, laminate and existing tile—allow adhesive to air-dry, becoming translucent and developing tack, before installing D
urock tile
membrane. Time will vary depending on temperature, humidity and substrate type; however, a minimum of 15 minutes should be allowed.
3. Install membrane with
cementitious side out. Embed into adhesive, using the flat edge of the trowel or with a non-segmented hand roller. Start in the center of the
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sheet and work out towards the edges, removing all air bubbles. Overlap each row 29, making sure that a sufficient amount of adhesive is applied to the joint area.
For wall applications, begin
from the lowest point and work toward the highest point of coverage so that all horizontal membrane seams are lapped in a shingle-like manner.
4. Areas unable to receive verti-
cal flashing, such as pipe pen­etrations and bathroom tubs, should be sealed using a good quality silicone sealant. Run a continuous bead and tool the material to provide continuity to the membrane.
6. Install tiles on cementitious
(dark) side of membrane with ANSI A118.4 latex-modified Portland cement mortar or ANSI A136.1 Type 1 organic adhe­sive. Determine correct trowel size based on tile mate­rial and size to achieve at least 95% coverage of the average tile contact area.
7. After tile installation, do not
walk on floor for at least 48 hours unless walking boards or plywood sheets are used, as per current TCNA Handbook for Ceramic Tile Installation.
8. Select, prepare and install ANSI
A118.7 latex-modified or ANSI A118.8 modified epoxy emul­sion grout per grout manufac­turer recommendations.
5. Allow membrane adhesive to
cure sufficiently (minimum 2 hours for
Durock tile mem­brane adhesive, minimum 4 hours for Type 1 organic adhesive or 8 hours for latex­modified thin-set mortar).
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Installation of Flashing
If flashing is required:
1. Cut 39-49 strip from end of
Durock tile membrane roll. Pre-crease the material in half lengthwise, with half to be adhered to the floor and half to the vertical surface. Install all corner pieces first, then fill in between corners around the perimeter as necessary.
2. Apply Durock tile membrane
adhesive with a 3/89-nap paint roller or a 1/169 U-notch trowel; apply Type 1 organic adhesive or latex-modified thin-set mortar with a 1/169 U-notch trowel.
Use the trowel’s smooth edge to fully embed the material.
4. For inside corners, provide a
relief cut, but place adhesive where the membrane folds over itself to ensure a water­durable connection. Overlap butt joints by 1-1/29 and use the mastic to ensure a water-durable connection. Apply adhesive to the vertical and horizontal legs of the butt joint. Work the material care­fully into position and smooth out, using the flat edge of the trowel.
3. Install membrane with the
cementitious side out. For outside corners, make a relief cut and press into adhesive.
5. Allow membrane to cure
adequately before setting tile.
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Product Information
See usg.com for the most up-to-date product information.
Trademarks
The following trademark used herein is owned by United States Gypsum Company:
Durock, uSG, uSG in stylized letters.
Notice
We shall not be liable for incidental and consequential damages, directly or indirectly sustained, nor for any loss caused by application of these goods not in accordance with current printed instructions or for other than the intended use. Our liability is expressly limited to replacement of defective goods. Any claim shall be deemed waived unless made in writing to us within thirty (30) days from date it was or reasonably should have been discovered.
Safety First!
Follow good safety and indus­trial hygiene practices during handling and installation of all products and systems. Take necessary precautions and wear the appropriate personal protective equipment as needed. Read material safety data sheets and related litera­ture on products before specifi­cation and/or installation.
For warranty or product information and literature:
800 USG.4YOU (874.4968)
usg.com durocktilemembrane.com
United States Gypsum Company 550 West Adams Street Chicago, IL 60661
CB493/rev. 10-11 © 2011, United States Gypsum Company Printed in U.S.A.
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