USG C2PairedCompassoChannels User Manual

Page 1
Installation
15/8"
21/2"
large small
Instructions
C2Paired Compässo Channels
Page 1 of 12
Before beginning installation of the C2Paired COMPÄSSO™Channels, check the enclosed bill of materials to ensure that all parts and components are present and undamaged. Read all installation instructions first and familiarize yourself with all parts and components. This is extremely important because parts will become permanently damaged if they are installed incorrectly!
To help with identification, all parts are poly-bagged and labeled.
Parts and May include some or Installation videotape Bill of materials (BOM) Components
all of the following:
PART LIST
A B C D E F
4straight and/or curved 6straight and/or curved 8straight and/or curved channel segments channel segments channel segments
A
F
E
D
B
C
Narrow-reveal hanger bracket/ Wide-reveal hanger bracket/ Accessory angles spacers spacers
Splice covers to dress field cuts Splices End caps
Page 2
Installation
cable w/ crimp connector
C
2
channel
C2 channel
hanger bracket
cable w/ threaded connector (lower position)
bridge on bracket cut and bent
hanger bracket
rod
hanger bracket
accessory angle
hanger wire
C
2
channels
hanger bracket
cable w/ threaded connector
hanger bracket
Instructions
Suspension Options
Page 2 of 12
Hanger Wire
Aircraft Using a crimp connector Using a threaded connector wire (higher position) Using a threaded connector wire (lower position) Cable Wire
Threaded Rods
Page 3
Basic Installation
Y
Y
X
structural building element
X
Y
Y
X
X
Y
Y
X
X
Page 3 of 12
Step 1 Establish an "X" and "Y" baseline on the
floor or ceiling following the diagram provid­ed with your components. Baselines are typically referenced off a structural building element.
Step 2 Determine all hanger wire locations indexed
off the "X" and "Y" baselines. These markings indicate where the hanger brack­ets will be attached.
Step 3 Project each hanger location to the deck or
structural ceiling and attach wires, cables, or rods with the appropriate fasteners. It’s very important that all wires are plumb so as not to pull on the assembly. Bridge or trapeze accordingly with appropriate structural members.
Step 4 Attach the hanger brackets at the required
height using hanger wire, aircraft cable, or threaded rods.
Page 4
Installation Instructions
Page 4 of 12
Step 5 Position one side of the Paired COMPÄSSO
channels on the floor, following their part identifications. Using the reference dimen­sions on the drawing, align the Paired C
OMPÄSSO Channels with the hanger wire
locations.
Step 6 Transfer the hanger wire locations to
the top of the Paired C These markings indicate where each hanger bracket will be attached.
Basic Installation
OMPÄSSO Channels.
Step 7 Snap the first channel onto its corresponding
hanger brackets.
Tip: Start at an intersection; if there is no intersection, start near the middle of the assembly.
Page 5
Page 5 of 12
Step 8 If the installation is to form a circle, the
inside channel should be installed first.
Step 9 If the channels have intersection notches,
make sure they line up properly.
Step 10 Continue on, referring to the shop drawing
and adding additional hanger brackets to ensure uniform spacing between the channels.
Page 6
Installation Instructions
Page 6 of 12
Step 11 Connect channels by using splices to
join them.
Basic Installation
Step 12 Use splice covers to cover the channel
joints. Splice covers can also be used to cover any slight gaps or uneven field cuts.
Page 7
Intersection Installation
Page 7 of 12
Step 1 Align intersection notches as the paired
channels are snapped onto the hanger brackets.
Step 2 Attach a hanger bracket to the face of the
notched C by one-half-inch metal screws.
OMPÄSSO channel using number-10
For a through-intersection, attach a hanger bracket on each channel.
Step 3 Snap the intersecting channels onto the
hanger brackets and secure the channels to maintain a good connection throughout installation.
Page 8
Installation
pre-mitered C
2
channel
components
splice
C
2
channel
splice
snip top and bottom flange at center
Instructions
Page 8 of 12
Step 1 Corners are formed using notched and
scored trim for outside corners and pre­mitered trim for inside corners.
To create an outside corner, bend notched corner trim along the score to the desired angle and slide a standard splice part way in on each side.
Corner Installation
Step 2 Slide the corner unit into place to join the
2
outer C
channels.
Step 3 To form an inside corner unit, start by snip-
ping the top and bottom flanges of an inside corner splice at the center
Page 9
Page 9 of 12
fold to desired angle along crease
inside corner trim pieces
inside corner splice plate
Step 4 Fold along the crease to the desired angle.
Step 5 Using the corner splice, join the pre-mitered
inside corner trim segments to form the inside corner unit.
Step 6 Attach the inside corner unit to the
2
inner C
channels.
Page 10
Installation Instructions
Page 10 of 12
End Cap Installation
Step 1 At termination points, attach an end cap
on each C both right and left end caps.
Step 2 Hook the lower lip of the end cap over the
bottom flange of the C the top tab of the end cap over the top flange of the channel.
Step 3 Install the end segments.
2
channel. Note that there are
2
channel, then bend
Tip: Depending on design, the channel ends may be aligned or offset. Refer to the shop drawing for details on your specific installation.
Page 11
Wall Termination
neon lighting (not a USG product)
hanger bracket
accessory angle
screws
hanger bracket
accessory angle
screws
rail lighting (not a USG product)
hanger bracket
accessory angle
screws
rail lighting (not a USG product)
Page 11 of 12
Step 1 Attach a hanger bracket to the wall face
with appropriate fasteners.
Step 2 Snap the COMPÄSSO Channels onto the
hanger bracket. Splice covers can be used to cover any slight gaps or uneven field cuts.
Special Accessory angle used to install flexible Accessory angle used to install flexible Accessory angle used to install neon lighting Installations
rail lighting with a concealed rail rail lighting with an exposed rail
Page 12
Installation
C2 channel
C
2
channel
hanger bracket
large accessory angle
appropriate fastener
hanger bracket
accessory angle
conventional lighting track (not a USG product)
1
3
/8" max.
C2 channels
C2 channel
C
2
channel
hanger bracket
large accessory angle
appropriate fastener
spacer
Instructions
Page 12 of 12
Special Accessory angle used to install track lighting Accessory angle used to install a ceiling Accessory angle used to install a ceiling Installations
Technical Service
800 USG.4YOU
Web Site
www.usg.com
Samples/Literature
888 874.2450
Samples/Literature E-mail
samplit@usg.com
Samples/Literature/Fax
888 874.2348
Customer Service
800 950.3839
12
Manufactured by USG Interiors, Inc. 125 South Franklin Street Chicago, IL 60606
attachment attachment with spacer
Note
All products described here may not be available in all geographic markets. Consult your local sales office or representative for information.
Trademarks
The following are trademarks of USG Interiors, Inc. or a related company: C
Patents
Patent pending for C C
Notice
We shall not be liable for incidental and consequential damages, directly or indirectly sustained, nor for any loss caused by application of these goods not in accordance with current printed instructions or for other than the intended use. Our liability is expressly limited to replacement of defective goods. Any claim shall be deemed waived unless made in writing to us within thirty (30) days from date it was or reasonably should have been discovered.
OMPÄSSO, USG.
OMPÄSSO Channels.
2
Paired
SAFETY FIRST!
Follow good safety and industrial hygiene practices during handling and installation of all products and systems. Take necessary precautions and wear the appropriate personal protective equipment as needed. Read material safety data sheets and related literature on products before specification and/or installation.
IC412/1-03 © 2003, USG Interiors, Inc. Printed in U.S.A.
Loading...