Thank you for choosing USC, LLC for your equipment needs. We appreciate your
business and will work diligently to ensure that you are satisfied with your choice.
OVERVIEW
The purpose of this manual is to provide you with the basic information needed to
operate and maintain the LPV Portable TreaterIt does not hold USC, LLC liable
for any accidents or injuries that may occur.
The technical information provided in this document is based on extensive testing
under controlled conditions at the USC research and development facility.
This information is given without guarantee as the conditions of operation and storage
of the equipment are beyond our control. Variables such as temperature, humidity,
viscosity of chemical products and changes in seed size or variety may all effect
the accuracy of application and seed coverage. Periodically check the equipment
calibration while treating and make adjustments as required. This will insure the
optimum seed coverage.
OPERATOR RESPONSIBILITIES
As the purchaser/owner/operator of this equipment and control system, you have an
obligation to install, operate, and maintain the equipment in a manner that minimizes
the exposure of people in your care to any potential hazards inherent in using this
equipment. It is critical that the owner of this equipment:
Has a clear and documented understanding of the process this machine is
being used in and of any resulting hazards or special requirements arising
from this specific application.
Allow only properly trained and instructed personnel to install, operate or
service this equipment.
Maintain a comprehensive safety program involving all who work with this
machine and other associated process equipment.
Establish clear areas of staff responsibility (e.g. operation, setup, sanitation,
maintenance, and repairs).
Provide all personnel with necessary safety equipment.
Periodically inspect the equipment to insure that the doors, covers, guards,
and safety devices are in place and functioning, that all safety instructions
and warning labels are intact and legible, and that the equipment is in good
working order.
In addition to the operating instructions, observe and enforce the applicable
legal and other binding regulations, national and local codes.
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PORTABLE LPV TREATER
As the person with the most to gain or lose from working safely, it is important that you
work responsibly and stay alert. By following a few simple rules, you can prevent an
accident that could injure or kill you or a co-worker.
Disconnect, lockout, and tagout electrical and all other energy sources
before inspecting, cleaning, servicing, repairing, or any other activity that
would expose you to the hazards of electrical shock.
Do not operate, clean, or service this equipment until you have read and
understood the contents of this manual. If you do not understand the
information in this manual, bring it to the attention of your supervisor, or call
USC at (785) 431-7900 for assistance.
Any operator who is known or suspected to be under the influence of alcohol
or drugs should not be allowed to operate the equipment.
Understand and follow the safety practices required by your employer and
this manual.
PAY ATTENTION to what you and other personnel are doing and how these
activities may affect your safety.
Failure to follow these instructions may result in serious personal
injury or death.
RECEIVING YOUR EQUIPMENT
As soon as the equipment is received, it should be carefully inspected to make certain
that it has sustained no damage during shipment and that all items listed on the
packing list are accounted for. If there is any damage or shortages, the purchaser
must immediately notify USC, LLC. Ownership passes to purchaser when the unit
leaves the USC, LLC. premises. The purchaser is responsible for unloading and
mounting all components of the equipment.
Document the serial number of the conveyors for future reference. The serialization
labels are located on the right side of each conveyor near the inlet end.
INLET CONVEYOR SERIAL NUMBER:_____________________________________
OUTLET CONVEYOR SERIAL NUMBER:___________________________________
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PORTABLE LPV TREATER
Document the vehicle identification number for future reference. On gooseneck
trailers, the V.I.N. is located on a sticker on the side near the top of the gooseneck as
shown below.
Document the vehicle identification number for future reference. On bumper hitch
trailers, the V.I.N. is located on the side of the deck, in the left front corner.
Every year accidents in the work place maim, kill and injure people. Although it may
be impossible to prevent all accidents, with the right combination of training, operating
practices, safety devices, and operator vigilance, the number of accidents can be
significantly reduced. The purpose of this section is to educate equipment users
about hazards, unsafe practices, and recommended hazard avoidance techniques.
It is very important that operators and maintenance personnel understand the words
and symbols that are used to communicate safety information. Safety words, their
meaning and format, have been standardized for U.S. manufacturers and published
by the American National Standards Institute (ANSI). The European Community (E.C.)
has adopted a different format based on the International Standards Organization
(I.S.O.) and applicable machinery directives. Both formats are presented below.
Graphic symbols are not standardized, but most manufacturers will use some variation
of the ones seen in this manual.
Safety Instructions
SAFETY WORDS AND SYMBOLS
SAFETY
INSTRUCTIONS
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury and/or property damage.
Provides additional information that the operator needs to be
aware of to avoid a potentially hazardous situation.
The minimum clearance height requirement for the LPV
Portable Treater is the same as a standard semi trailer,
13 FEET 6 INCHES.
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PORTABLE LPV TREATER
Mandatory Lockout Power Symbol. Disconnect, lockout and
tagout electrical and other energy sources before inspecting,
cleaning or performing maintenance on this panel.
International Safety Alert Symbol. The exclamation point (!)
surrounded by a yellow triangle indicates that an injury hazard
exists. However, it does not indicate the seriousness of potential
injury. The exclamation point (!) is also used with the DANGER,
WARNING and CAUTION symbols so the potential injury is
indicated.
Electrocution Hazard Symbol. This symbol indicates that an
electrocution hazard exists. Serious injury or death could result
from contacting high voltage.
NOTICE
International Electrocution Hazard. This symbol indicates that
an electrocution hazard exists. Serious injury or death could result
from contacting high voltage.
Mandatory Read Manual Action Symbol. (I.S.O. format) This
symbol instructs personnel to read the Operators Manual before
servicing or operating the equipment.
Mandatory Read Manual Action Symbol. This symbol
instructs personnel to read the Operators Manual before
servicing or operating the equipment.
Notice is used to notify people of important installation, operation
or maintenance information which is not hazard related.
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PORTABLE LPV TREATER
LOCKOUT / TAGOUT PROCEDURES
Lockout/Tagout is the placement of a lock/tag on an energy isolating device in
accordance with an established procedure. When taking equipment out of service to
perform maintenance or repair work, always follow the lockout/tagout procedures as
outlined in ANSI Z344.1 and/or OSHA Standard 1910.147. This standard “requires
employers to establish a program and utilize procedures for affixing appropriate
lockout devices or tagout devices to energy isolating devices and to otherwise disable
machines or equipment to prevent unexpected energizing, start-up, or release of
stored energy in order to prevent injury to employees.”
EMERGENCY STOP
There are three Emergency Stop push buttons on the Portable LPV
Seed Treater. One is located on the I / O control panel mounted on
the side of the treater, and one each on the Treater Control and Main
Control Panels mounted on the side of the trailer. All Actuators of
emergency stop shall be colored RED. The background immediately
around the device actuator shall be colored YELLOW. The actuator
pushbutton operated device shall be of the palm or mushroom
head type.
If the treater is equipped with the optional portable generator,
there is also an emergency stop on the generator that would
NOTICE
shut down the power source. This is not the preferred method
for emergency shutdown.
CONTROLLED STOP
This is the stopping of machine motion by reducing the electrical command signal to
0 (zero) once the stop signal has been recognized. The operator initiates this stop by
pressing the PAUSE button at he bottom of the main screen.
HAZARD REVIEW
Electrocution Hazard
Electrocution accidents are most likely to occur during
maintenance of the electrical system or when working on or near
exposed high voltage wiring. This hazard does not exist when the
electrical power has been disconnected, properly locked, and
tagged out.
Automatic Start Hazard
This equipment may be controlled by an automated system and
may start without warning. Failure to properly disconnect, lockout,
and tagout all energy sources of remotely controlled equipment
creates a very hazardous situation and could cause injury or
even death. PLEASE STAY CLEAR AND BE ALERT.
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PORTABLE LPV TREATER
YOU are responsible for the SAFE operation and maintenance of your USC, LLC
equipment . YOU must ensure that you and anyone else who is going to operate,
maintain or work around the equipment be familiar with the operating and maintenance
procedures and related SAFETY information contained in this manual. This manual will
take you step-by-step through your working day and alert you to good safety practices
that should be adhered to while operating the equipment
Remember, YOU are the key to safety. Good safety practices not only protect you,
but also the people around you. Make these practices a working part of your safety
program. Be certain that EVERYONE operating this equipment is familiar with the
recommended operating and maintenance procedures and follows all the safety
precautions. Most accidents can be prevented. Do not risk injury or death by ignoring
good safety practices.
Equipment owners must give operating instructions to operators or employees
before allowing them to operate the machine, and at least annually thereafter
per OSHA (Occupational Safety and Health Administration) regulation 1928.57.
The most important safety device on this equipment is a SAFE operator. It is the
operator’s responsibility to read and understand ALL Safety and Operating
instructions in the manual and to follow them. All accidents can be avoided.
A person who has not read and understood all operating and safety instructions is
not qualified to operate the machine. An untrained operator exposes himself and
bystanders to possible serious injury or death.
Do not modify the equipment in any way. Unauthorized modification may impair the
function and/or safety and could affect the life of the equipment.
Think SAFETY! Work SAFELY!
GENERAL SAFETY
1. Read and understand the operator’s manual and all safety labels
before operating, maintaining, adjusting or unplugging the
equipment .
2. Only trained persons shall operate the equipment . An untrained
operator is not qualified to operate the machine.
3. Have a first-aid kit available for use should the need arise,
and know how to use it.
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PORTABLE LPV TREATER
4. Provide a fire extinguisher for use in case of an accident. Store in
a highly visible place.
5. Do not allow children, spectators or bystanders within hazard area
of machine.
6. Wear appropriate protective gear. This includes but is not limited
to:
A hard hat
Protective shoes with slip resistant soles
Protective goggles
Heavy gloves
Hearing protection
Respirator or filter mask
7. Place all controls in neutral or off, stop motor, and wait for all
moving parts to stop. Then disable power source before servicing,
adjusting, repairing, or unplugging.
8. Review safety related items annually with all personnel who will be
operating or maintaining the equipment.
OPERATING SAFETY:
1. Read and understand the operator’s manual and all safety labels before using.
2. Disconnect and disable electrical supply completely and wait for all moving parts to
stop before servicing, adjusting, repairing or unplugging.
3. Clear the area of bystanders, especially children, before starting.
4. Be familiar with the machine hazard area. If anyone enters hazard area, shut down
machine immediately. Clear the area before restarting.
5. Keep hands, feet, hair and clothing away from all moving and/or rotating parts.
6. Stay away from overhead obstructions and power lines during operation and
transporting. Electrocution can occur without direct contact.
7. Do not operate machine when any guards are removed.
8. Inspect welds and repair if needed.
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PORTABLE LPV TREATER
PLACEMENT SAFETY
1. Move only with the appropriate equipment.
2. Ensure there is enough clearance from overhead obstructions and other equipment
to move the machine into its working position. 13 feet 6 inches is required to clear
the top of the inlet conveyor.
3. Stay away from overhead power lines when moving equipment. Electrocution can
occur without direct contact.
4. Operate the equipment on level ground free of debris. USC strongly
recommends that the trailers is attached to the tow vehicle whenever the
discharge conveyor is deployed and the treating system is in use.
MAINTENANCE SAFETY
1. Review the operator’s manual and all safety items before
working with, maintaining or operating the equipment .
2. Place all controls in neutral or off, stop motors, disable power
source, and wait for all moving parts to stop before servicing,
adjusting, repairing or unplugging.
3. Follow good shop practices:
Keep service area clean and dry.
Be sure electrical outlets and tools are properly grounded.
Use adequate light for the job at hand.
4. Keep hands, feet, hair and clothing away from all moving and/or rotating parts.
5. Clear the area of bystanders, especially children, when carrying out any
maintenance and repairs or making any adjustments.
6. Before resuming work, install and secure all guards when maintenance work is
completed.
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PORTABLE LPV TREATER
SAFETY LABELS
1. Keep safety labels clean and legible at all times.
2. Replace safety labels that are missing or have become illegible.
3. Replaced parts that displayed a safety label should also display the current label.
4. Replacement safety labels are available. Contact USC at (785) 431-7900 .
How to Install Safety Labels:
Be sure that the installation area is clean and dry.
Be sure temperature is above 50
Decide on the exact position before you remove the backing paper.
Remove the smallest portion of the split backing paper.
Align the sign over the specified area and carefully press the small portion with
o
F (10oC).
the exposed sticky backing in place.
Slowly peel back the remaining paper and carefully smooth the remaining
portion of the sign in place.
Small air pockets can be pierced with a pin and smoothed out using the piece
of sign backing paper.
Located on the USC equipment you will find safety labels.
Always be sure to read and follow all directions on the labels.
Page 12
Guards provided with USC equipment are to remain in place
during operation.
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PORTABLE LPV TREATER
Think SAFETY! Work SAFELY!
REMEMBER—If safety labels have been damaged, removed, become illegible, or
parts replaced without safety labels, new labels must be applied. New safety labels are
available from USC at (785) 431-7900.
Part # 09-02-0010
Part # 09-02-0003
Part # 09-02-0015
Part # 09-02-0001
Part # 09-02-0002
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PORTABLE LPV TREATER
Part # 09-02-0007 Part # 09-02-0006
Page 14
Part # 09-02-0011
Part # 09-02-0009
Part # 09-02-0012
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PORTABLE LPV TREATER
Section
Installation
HIGH VOLTAGE ~ Always disconnect the power source
before working on or near the control panel or lead wires.
HIGH VOLTAGE ~ Use insulated tools when making
adjustments while the controls are under power.
B
1. If the treater does not come equipped with a generator, or you are
supplying your own generator, have a certified electrician provide
power to the seed treating system. The treater panel is the only
equipment that is hard wired (below). This will power the USC
LPV Seed treater and any attached conveyors. All other
equipment requires a properly grounded 110V source. Provide
convenient shutdown switches, comply with local electrical codes
and ensure that the system is properly grounded and bonded.
All USC control panels must be connected adhering to the same
electrical requirements as specified in the main control panel on
the power requirement tag (right), or the electrical schematic
shipped with the piece of equipment.
NOTICE
A minimum rating of 34 KW is required when using
a generator with the system.
Incoming power connected to
these terminals in the Treater
Control Panel
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PORTABLE LPV TREATER
INSTALLATION
2. Remove any boxes from the drum of the treater.
3. Inspect machine thoroughly for screws, bolts, fittings, etc. which may have come
loose during shipping.
4. If not using a generator, disconnect power before moving the treater to another
location.
When using a generator as a power source,
USC recommends grounding the treating system
according to local electrical codes. Two ground lugs
are provided on the trailer. One at the left front corner
and one on the right rear corner of the trailer.
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PORTABLE LPV TREATER
Mechanical Operation
Section
C
The Tube Series Conveyor is designed to efficiently move seed between a storage
facility or seed totes and a truck, trailer or seed treater. Power is provided by an
electric motor. Be familiar with the machine before starting.
It is the responsibility of the owner or operator to read this manual and to train all
other operators before they start working with the machine. In addition to the design
and configuration of equipment, hazard control and accident prevention are dependent
upon the awareness, concern, and prudence of personnel involved in the operation,
transport, maintenance and storage of equipment or in the use and maintenance of
facilities.
NOTICE
Many features incorporated into this machine are the result of suggestions made by
customers like you. Read this manual carefully to learn how to operate the machine
safely and how to set it to provide maximum efficiency. By following the operating
instructions in conjunction with a good maintenance program, your conveyor will
provide many years of trouble free service.
Follow all safety instructions exactly. Safety is everyone’s business.
By following recommended procedures, a safe working environment
is provided for the operator, bystanders and the area around the
worksite. Untrained operators are not qualified to operate the
machine.
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PORTABLE LPV TREATER
PORTABLE LPV TREATER OVERVIEW
FILL HOPPER
The fill hopper holds 65 units of seed. The hopper feeds into the inlet conveyor using
a rack and pinion gate.
INLET CONVEYOR
The 17 foot inlet conveyor feeds into the seed treater supply hopper. The conveyor
plugs into a receptacle on the bottom of the treater control panel marked (Inlet
Conveyor). The inlet conveyor is tied in with a proximity switch located in the 8 inch
hopper extension ring. When seed reaches up and covers the proximity switch, the
inlet conveyor will automatically shut-off so the hopper will not overflow. The conveyor
will remain off until seed drops below the proximity switch. When the proximity sensor
no longer detects seed, a timer relay will begin to count down to a pre-set time and turn
the conveyor back on. The time delay prevents the conveyor from turning on and off
too quickly.
NOTICE
If the inlet conveyor will not turn on after being shut down
awhile, this may mean the proximity switch is malfunctioning.
Refer to the Proximity Switch Adjustment Guide in the U-Treat
manual.
OUTLET CONVEYOR HYDRAULICS
The outlet conveyor is stored for transportation parallel to the trailer. An electric
powered motor drives the hydraulic system that deploys the conveyor to an operating
position, and then returns it to the transporting position after the treating process is
complete. The conveyor must always be at a full 90 degrees from the trailer when
in use.
OUTLET CONVEYOR
As seed passes through the length of the treater drum, it is tumbled, producing
accurate and uniform seed coating. The seed then exits the seed treater out the
discharge chute of the machine and into the 20 foot outlet conveyor. The conveyor
plugs into a receptacle on the bottom of the treater control panel marked (Outlet
Conveyor). The seed is then discharged into a pro box, trailer, or any other container.
Page 18
Never allow exposure of persons or clothing to the drive shaft,
idler wheels, or the treater drum during operation. Always have
the safety shields in place during operation.
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PORTABLE LPV TREATER
PORTABLE LPV TREATER OVERVIEW
Hopper
Supply
Wheel
Metering
Seed
Inlet
Conveyor
Stand
Pump
Stairs
Movable
Pump Motor
Hydraulic
Controls
Hydraulic
Trailer
Gooseneck
Treater
Seed
LPV
Feeder
Additive
Dry
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PORTABLE LPV TREATER
PORTABLE LPV TREATER OVERVIEW
Conveyor
Outlet
40 kW
Generator
Page 20
Outlet Conveyor
Box
Distribution
Power
Panel
Control
Treater
Panel
Main Control
Automated
Handle
Lock Down
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PORTABLE LPV TREATER
Section
Electrical Operation
HIGH VOLTAGE ~ Always disconnect the power source
before working on or near the control panel or lead wires.
HIGH VOLTAGE ~ Use insulated tools when making
adjustments while the controls are under power.
AUTHORIZED PERSONNEL only shall work on the control
panel. Never allow anyone who has not read and familiarized
themselves with the owner’s manual to open or work on the
control panel.
This section provides a general overview and description of the operator controls for
the Portable LPV Treater.
NOTICE
General Panel Descriptions:
USC recommends the use of a surge protection device with a
minimum rating of 400 Joules for all automated main control
panels.
D
All three panels are located side by side on the right side of the trailer at the center.
The U-Connect-Pro Control Panel is an enclosure that contains the HP T620 Thin
Client. This device converts the user supplied internet signal and sends it to the
main control panel. Power to this panel is supplied from a power cable to a
standard 115V outlet.
The LPV Treater Control Panel is an enclosure that contains the electrical
components required to actuate the seed treater. This includes the VFDs
for the seed wheel and atomizer. Power for the treater is supplied here.
Power to this panel is hard wired.
The Automated Main Control Panel is a plug connected enclosure. It contains
the PLC (Programmable Logic Controller) as well as the HMI (Human Machine
Interface) touch screen. The operator is able to control the entire system through
the HMI. Power to this panel is supplied from a power cable to a standard 115V
outlet.
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PORTABLE LPV TREATER
For the LPV Automated Treater HMI Touch screens, see the appropriate U-Treat
Automation manual.
TREATER SET UP
USC strongly recommends that the trailers is attached
to the tow vehicle whenever the discharge conveyor is
deployed and the treating system is in use.
The following steps outline the set-up of your USC Portable LPV Treater :
1. Clear the area of bystanders, especially small children, before moving.
2. Attach the Portable System to an appropriate towing vehicle.
3. Ensure there is enough clearance from overhead obstructions and power lines
or other equipment to move the machine into its working position. 13 feet 6 inches
is required to clear the top of the inlet conveyor.
4. Move the portable system to a desired position on a level surface ensuring the
machine remains stable during the treating process.
5. Set the park brake on the towing vehicle before dismounting.
6. Lower the trailer jacks to provide additional stability during the treating process.
If you are going to operate without the tow vehicle attached, the trailer may not
be more than 5 degrees low on the discharge conveyor side. With the vehicle
attached the angle may be no more than 10 degrees. Use the trailer jacks
to make the trailer as level as possible. If the angle is too steep, the equipment
may topple or work improperly, damaging the equipment and or causing
personal injury.
7. Remove the Clevis pins
from both sides of the
portable steps (left), and
rotate them into the working
position (right). Insert both
pins back into the mounting
bracket to avoid misplacing
them.
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PORTABLE LPV TREATER
GENERATOR OPERATION
8. If using a fixed power source, provide power using the instructions on page 15.
If using the USC provided generator, follow steps one through four to operate the
generator. Before you start the generator, ensure that all switches on the treater,
pumps stands, hydraulic motor and control panels as well as the main disconnect
switch on the generator are in the OFF position.
3
1
STEP 1 - Turn On Panel Display: Move the control
panel power switch up into the ON position.
The display will turn on and the red LED on the start
switch will begin to flash on and off. The icon in the
lower right corner indicates what mode of manual
operation the generator is in. See table below.
2
Main Power
Disconnect
Switch
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PORTABLE LPV TREATER
GENERATOR OPERATION
8. (Continued).
STEP 2: Start Generator. Press the green Start
button on the generator. There will be a short pause
for system checks, then generator will begin cranking
over to start. Once the generator is running,
the display will show the voltage ramping up from
0 to 120 volts and an hour glass will appear in the
lower right corner of the screen untill both voltages
read 120v.
If the generator fails to start after cranking for ten seconds,
it will pause for ten seconds and then begin cranking
a second time. If it fails to start after three attempts it will
NOTICE
stop and display an error message. Example: Low Fuel Level
or Battery Under Voltage. Once the problem is resolved,
press the Start button again.
When L1N and L2N have reached 120v the hour glass
will turn into a motor piston moving up and down.
The generator is ready for use. Move the main power
disconnect switch to the right into the ON position.
Power is now available to the control panels,
spider box and hydraulic motor power switch.
STEP 3: Shutdown Generator. When you are done treating, turn off the treater
panel, main control panel, pump stand mix motors and hydraulic motor. Move the
main disconnect switch to the left placing it in the OFF position. Shutdown the
generator by pressing the red Stop button. The hour glass will come back and after
the preset time elapses it will gradually reduce speed until it shutsdown. After it has
stopped running, move the control panel power switch down to the OFF position.
If left on it will drain the generator battery.
For an operators manual with more detailed information regarding the display functions
go to the Deep Sea Electronics website and download document number 057-260 at:
9. Now that the generator is up and running, Turn on the power to the treater, treater
I / O and Main Control Panels.
10. Use the following steps to deploy the discharge conveyor.
STEP 1: Remove the hitch pin from the treater drum
transport bracket located next to the drum actuator.
Hitch
Pin
STEP 2: Go to the main control panel HMI treater
main screen. Press the HOA button. Press and hold
the UP button on the drum actuator module and raise
the drum until the inside drum frame is level with or
above the outside treater frame.
STEP 3: Remove the hitch pin from the outlet conveyor lockdown handle (bottom, left).
Hold the latch rod in one hand and lift the handle with the other hand until the latch
crossbar clears the conveyor lock on the conveyor head. Allow the latch rod to rest
at the bottom of the slot on the supprt plate (bottom, right). The conveyor is now ready
to move to a working position.
Hitch
Pin
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PORTABLE LPV TREATER
TREATER SET UP
STEP 4: Press the black start button on the hydraulic
motor power switch.
STEP 5: Use the left control lever to raise the
outlet conveyor until it is out of the cradle.
STEP 6: Use the right control lever to rotate the
outlet conveyor out until it reaches the dead
stop, a full 90 degrees from the trailer.
STEP 7: Use the left control lever to raise the
outlet conveyor until it is high enough to clear
the receptacle you will be discharging the
treated seed into.
After the outlet conveyor has been moved into a working position,
NOTICE
you may turn off the hydraulic motor. It is only necessary for it to
be running when moving the conveyor.
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PORTABLE LPV TREATER
PREPARING TREATER FOR TRANSPORT
1. Run the system untill all of the seed is out of the treater and the outlet conveyor.
2. Go to the main control panel HMI treater main screen. Press the HOA button.
Press and hold the UP button on the drum actuator module and raise the drum
until the inide drum frame is level with or above the outside treater frame.
3. Use the right control lever to rotate the outlet conveyor in until it reaches the dead
stop and is now parallel with the trailer.
4. Use the left control lever to lower the outlet conveyor until it is resting inside of the
cradle.
5. Turn off the hydraulic motor.
6. Secure the outlet conveyor by following step three of the treater set up procedure
on page 25 in reverse.
7. Go to the main control panel HMI treater main screen. Press and hold the DOWN
button on the drum actuator module and lower the drum until it stops, then insert
the clevis pin back in the drum transport bracket.
8. Turn off the pump stand motors that are still running.
9. Turn off the power to the treater and Main Control Panels.
10. After all systems have been turned off, shutdown the generator by placing the main
disconnect switch in the OFF position. Then press the red button once to shutdown
the generator.
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PORTABLE LPV TREATER
Section
E
Below is a table describing the most frequent problems and solutions with the Inlet and
Outlet conveyors. For further assistance, contact the USC Service department at
(785) 431-7900.
Troubleshooting
TROUBLESHOOTING
Problem Possible Cause Solution
Conveyor will not run. 1. Not turned on.
2. Conveying belt loose.
3. Drive belt loose.
Belt edge fraying. 1. Belt not aligned. 1. Align and tension belt.
Low conveying capacity. 1. Angle too steep.
2. Slow operating speed.
3. Conveyor belt slipping.
4. Drive belt slipping.
Discharge conveyor will not
rotate right, left or raise up and
down.
1. Hydraulic line is leaking.
2. Not enough fluid in system.
3. Object is obstructing travel.
1. Start power source or turn on
power.
2. Tighten and align belt.
3. Tighten drive belt.
1. Reposition with angle at 30o.
2. Increase operating speed.
3. Tighten belt.
4. Set drive belt tension.
1. Repair or replace hose.
2. Check fluid level in
reservoir. Add fluid.
3. Remove obstruction.
Treater E-Stops. Alarm message
reads: “Drum Tilt Actuator NOT
in requested position”.
Page 28
1. Treater is positioned at an
angle that is to steep
because the trailer is not on
level ground. The front or the
back are too low.
2. Trailer can not be leveled at
the current location
1. Level the trailer, then reset
the system and continue to
treat.
2. The treater inclinometer is
based on true line of gravity.
If the trailer can not be
leveled. Log into the system
as ADMIN and go to page 3
of the setpoints. Open up
the angle tolerance. Plus or
minus ten degrees is the
maximum allowed. Refer to
the U-Treat manual for more
information.
Page 29
PORTABLE LPV TREATER
UNPLUGGING
In unusual moisture or material conditions, the machine can plug. When unplugging,
follow this procedure:
1. Place all controls in neutral or off, stop motor, disable and lock out power source
before unplugging.
2. Remove the nut, bolt and sliding clean out door from the bottom of the inlet tube
section of the conveyor. Remove any built up material. Reinstall door and
hardware.
Clean
Out
Doors
3. Open the tail cover (below).
4. Remove plugged material.
5. Install and secure conveyor and tail covers.
Remove shipping bolts
after receiving
conveyor
Bottom clean-out cover
Bottom clean-out cover removed
Page 29
Page 30
PORTABLE LPV TREATER
Section
F
Proper maintenance of the Portable LPV Treater is critical for peak performance,
reliability and accuracy of this system. The following is a guideline for the type of
maintenance and servicing that should be performed on this unit. Your environment
and uses may require additional maintenance and service beyond this list to assure
a reliable and safe unit. The operator of this unit has ultimate responsibility to identify
areas of concern and rectify them before they become a hazard or safety issue.
There is no substitute for a trained, alert operator.
If the portable treater is equipped with a Husker Power generator, refer to the
Isuzu Diesel operators manual shipped in a box with all the other documentation.
Maintenance
Do not put this unit into operation with any questionably
maintained parts. Poor performance or a hazard may occur.
ELECTRIC GENERATOR
FLUIDS AND LUBRICANTS
Grease
Use an SAE multipurpose high temperature grease with extreme pressure (EP)
performance. Also acceptable is an SAE multipurpose lithium-based grease.
Hydraulic Oil
Use DTE 25 hydraulic oil for Electric Powered Hydraulic Pack.
Storing Lubricants
Your machine can operate at top efficiency only if clean lubricants are used. Use clean
containers to handle all lubricants. Store them in an area protected from dust, moisture
and other contaminants.
GREASING
Use a Maintenance Checklist to keep record of all scheduled maintenance.
Use a hand-held grease gun for all greasing.
Wipe grease fitting with a clean cloth before greasing to avoid injecting dirt and grit.
Replace and repair broken fittings immediately.
NOTICE
Page 30
If fittings will not take grease, remove and clean thoroughly.
Also clean lubricant passageway. Replace fitting if necessary.
Page 31
PORTABLE LPV TREATER
CONVEYOR SERVICING INTERVALS
Every 40 hours or Weekly
1. Check the conveyor belt tension and alignment.
2. Grease conveyor bearings.
A. Two bolt flanged bearings, tail roller bearings right and left (2 locations).
B. Two bolt flanged bearings, drive roller bearings right and left (2 locations).
3. Remove guard and check the drive belt tension and alignment. The belts will
deflect approximately 1/4 to 1/2 inch when properly tensioned.
Every 200 hours or Annually
1. Repack wheel bearings.
2. Wash machine.
3. Check pulley bushing for wear. To inspect pulley:
A. Lower the conveyor to its lowest position.
B. When the conveyor has reached the lowest position, it will stop at the pins.
C. Loosen and remove the bolt.
D. Inspect the bushing on the pulley for wear.
E. Reverse steps A-E for re-assembly.
Page 31
Page 32
PORTABLE LPV TREATER
CONVEYING BELT TENSION AND ALIGNMENT-TAIL END
A contoured belt with molded flights is used to convey material along the frame. The
tension and alignment of the belt should be checked weekly, or more often if required,
to be sure that it does not slip or run to one side. A properly tensioned belt will not slip
when it is operating. Operating the belt with less slippage will increase the belt life and
causes less stress on bearings, pulleys and shafts.
Although it is acceptable to align the belt from either the Head or
the Tail (Intake) end. Tightening the belt may only be done from
the Tail end of the conveyor
To maintain the belt, follow this procedure:
NOTICE
Place all controls in neutral or off, stop motor and disable power
source before working on belt.
1. Use the take-up bolt located at the tail to set the tension of the belting.
2. If the belt needs to be tightened to prevent slippage, use the take-up adjustments
on the tail end only.
3. The belt is tightened by turning both take-up adjustments an equal number of
turns.
4. Use the drive roller to check the alignment. The belt should be centered.
5. Turn the belt 1/2 revolution when the belt is new and check the drive and tail roller.
If out of alignment, the belt will move to the loose side. Loosen the jam nut and use
the bearing position bolts to set the position. Tighten jam nut.
6. Run and check again. Check frequently during the first few minutes of operation
and then several times during the first 10 hours. The belt normally seats itself
during the first 10 hours of operation and can be checked weekly after that.
7. The belt is properly aligned when the belt runs in the center of the head and tail
rollers.
Use this bolt to
tighten and
align the belt
Loosen these jam nuts before
adjusting the bearing position
bolt
Page 32
Page 33
PORTABLE LPV TREATER
CONVEYING BELT ALIGNMENT - HEAD END
1. A misaligned belt will track toward the loose side. Set the tracking by loosening the
bearing mounts on the tight side and using the bearing position bolt to move the
end of the head roller toward the tail. Tighten the bearing mount when the belt is
centered on the head roller.
2. Run the belt and check the tracking again. Loosen the tight side slightly again if
required. Repeat the adjusting and checking procedure until the belt centers on
the inlet end roller and remains centered when running.
3. Always repeat this aligning procedure when installing a new belt. Check frequently
during the first 10 hours of operation. After 10 hours, the belt is normally seated
and checking the alignment can be done less frequently.
Tighten jam nuts
after adjustment
BELT REPLACEMENT
1. Rotate the belt until the seam is visible.
2. Move the tail roller to its loosest position.
3. Pull all the slack to the seam area.
4. Remove the wire connector and open the belt.
5. Attach one end of the replacement belt to the
belt end being removed.
Use this bolt to
align the belt
Belt Seam
6. Pull the old belt out and the new belt will be
threaded into place.
7. Disconnect the old belt.
8. Connect the ends of the new belt together and
secure.
9. Set the belt tension.
10. Check and set the belt alignment
Check Alignment
Page 33
Page 34
PORTABLE LPV TREATER
DRIVE BELT TENSION & ALIGNMENT
Power to the conveying belt is transmitted through a V-belt. The V-belt drive system
must be maintained at the proper belt tension and pulley alignment to obtain the
desired performance and life. When maintaining the belt drive system for the electric
drive model, follow this procedure:
Turn motor off and unplug power cord or turn off power and lock out
NOTICE
the master panel before starting maintenance on drive belt system.
Drive Belt Tension
1. Push on the center of the belt span with a force
of approximately 5 to 10 lbs.
2. Follow the belt tensioning specification on page 35
to determine proper belt deflection.
3. Move the motor up, using the adjustment bolt, to
set drive belt tension (right).
4. Close and secure guards.
Drive Belt Alignment
1. Lay a straightedge across the pulley faces to
check the alignment (right).
2. Use the pulley hub or the motor mounting plate
slots to move the pulley to the required position
for alignment.
3. Tighten hub bolts to secure pulley on shaft.
4. Check belt tension
5. Close and secure guards.
Drive Belt Replacement
1. Lower motor to its lowest position.
2. Remove old belt and replace with a new one.
Motor base adjustment
3. Raise motor to set the belt tension.
4. Check pulley alignment. Adjust if required.
5. Close and secure guards.
Page 34
Lay a straightedge across
Page 35
PORTABLE LPV TREATER
Section
Belt Tensioning Specification
V-Belt tensioning adjustment can be made using a tension meter or other type spring
scale using the following procedure. After seating the belts in the groove and adjusting
center distance so as to take up the slack in the belts, further increase the tension until
only a slight bow on the slack side is apparent while the drive is operating under load.
Stop the drive and using the meter, measure the force necessary to depress one of the
center belts 1/64 inch for every inch of belt span (see sketch below). For example, a
deflection for a 50 inch belt span is 50/64 or 25/32 inch. The amount of force required
to deflect the belt should compare with the deflection forces noted in the table below.
Also notice for V- Belts that deflection forces vary from the initial RUN - IN values
which are greater (reflecting higher run-in tensioning) to the NORMAL values for after
the run-in period.
G
BELT
CROSS SECTION
AX
BX
SMALLER PULLEY
DIAMETER RANGE
(inches)
3.0 - 3.6
3.8 - 4.8
5.0 - 7.0
3.4 - 4.2
4.4 - 5.2
5.4 - 9.4
DEFLECTION FORCE
RUN - IN (lbs) NORMAL (lbs)
4 - 1/8
5
6
5 - 1/4
7 - 1/8
9
2 - 3/4
3 - 1/4
4
3 - 1/2
4 - 3/4
6
Page 35
Page 36
PORTABLE LPV TREATER
Section
H
When storing the Portable LPV Treater for long periods of time, the following
procedure must be followed to reduce the chance of rust, corrosion and fatigue of the
conveyor. You can also use these steps when storing the machine for the winter.
1. Clear the area of bystanders, especially small children.
2. Thoroughly wash the entire machine to remove all dirt, mud, debris or residue.
3. Inspect all moving or rotating parts to see if anything has become entangled in
them. Remove the entangled material.
Storage
A dust mask and protective rubber gloves shall be used when
cleaning the machine.
4. Lubricate all grease fittings. Make sure that all grease cavities have been filled with
grease to remove any water residue from the washing. This also protects the
bearing seals.
5. Remove drive assembly cover. Clean entire area and ensure drive belt and chain
are clean and free of debris. Lubricate drive chain.
6. Touch up all paint nicks and scratches to prevent rusting.
7. Select an area that is dry, level and free of debris.
8. If possible, store the machine inside a protective building to keep it from being
exposed to the weather. If storing outside, cover the entire machine with a large
waterproof tarpaulin. If you do not have one large enough, at a minimum cover all
electric motors.
9. Unhook from towing vehicle.
10. Place blocks under the intake or the jack if required.
11. Store machine in an area away from human activity.
12. Do not allow children to play on or around the stored machine.
1106-09-00531PIN HITCH .500 X 4.O LG W-LINCH PIN1206-09-00851CLPSBL HOPP HNDL GRIP1306-12-00081CLVS .500-20 X .5001406-12-00091PIN CLIP SPRING .500151057482PLT BACKING CNVR REST161058EE1PLT LEVER LOCK171059D41RODFTH .500-20 X 6.00
OUTLET CONVEYOR REST ASSEMBLY (13-05-0622)
Page 50
Page 51
PORTABLE LPV TREATER
OUTLET CONVEYOR REST ASSEMBLY (13-05-0622)
Item # Part #
1 05-03-1718
2 05-03-1719 WDMT CNVR REST W/LK PIVOT 1
3 05-03-1720 WDMT LATCH ROD 1
4 06-01-0025 BOLT .500-13 X 1.50 ZP GR5 3
5 06-01-0116 BOLT .375-16 X 2.75 ZP GR5 6
6 06-02-0015 NUT JAM .500-20 ZP GR5 2
7 06-03-0003 NUT NYL LOCK .375-16 ZP GR5 6
8 06-03-0004 NUT NYL LOCK .500-13 ZP GR5 3
9 06-05-0004 WSHR FLAT .375 ZP 6
10 06-05-0005 WSHR FLAT .500 ZP 2
11 06-09-0053 PIN HITCH .500 X 4.O LG W-LINCH PIN 1
12 06-09-0085 CLPSBL HOPP HNDL GRIP 1
13 06-12-0008 CLVS .500-20 X .500 1
14 06-12-0009 PIN CLIP SPRING .500 1
15 105748 PLT BACKING CNVR REST 2
16 1058EE PLT LEVER LOCK 1
17 1059D4 ROD FTH .500-20 X 6.00 1
WDMT CNVR REST W/LK PORT 1
Description Qty
Page 51
Page 52
PORTABLE LPV TREATER
7
8
10
1
2
4
11
6
5
5
3
9
3
CONVEYOR PIVOT ASSEMBLY (13-05-0594)
Page 52
Page 53
PORTABLE LPV TREATER
CONVEYOR PIVOT ASSEMBLY (13-05-0594)
Item # Part #
1 05-03-1691
2 06-03-0003 NUT NYL LOCK .375-16 ZP GR5 3
3 06-03-0014 NUT LOCK FLG .375-16 ZP GR5 24
4 06-05-0004 WSHR FLAT .375 ZP 3
5 06-06-0070 SCRW MACH .375-16 X 1.50 SH FLHD BO 24
6 06-06-0107 SCRW MACH .375-16 X 2.50 SH FLHD BO 3
USC, LLC, (Manufacturer) warrants its seed treating equipment as follows:
1. Limited Warranty: Manufacturer warrants that the Products sold hereunder will be free
from defects in material and workmanship for a period of 18 months from date of shipment.
If the Products do not conform to this Limited Warranty during the warranty period, Buyer
shall notify Manufacturer in writing of the claimed defects and demonstrate to Manufacturer
satisfaction that said defects are covered by this Limited Warranty. If the defects are properly
reported to Manufacturer within the warranty period, and the defects are of such type and
nature as to be covered by this warranty, Manufacturer shall, at its expense, furnish
replacement Products or, at Manufacturer’s option, replacement parts for the defective
products. Shipping and installation of the replacement Products or replacement parts shall
be at the Buyer’s expense.
2. Other Limits: THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
Manufacturer does not warrant against damages or defects arising from improper installation
(where
installation is by persons other than Manufacturer), against defects in products or components
not manufactured by Manufacturer, or against damages resulting from such non-Manufacturer
made products or components. Manufacturer passes on to the Buyer the warranty it received
(if any) from the maker of such non-Manufacturer made products or components. This
warranty also does not apply to Products upon which repairs and / or modifications have been
effected or attempted by persons other than pursuant to written authorization by Manufacturer.
This includes any welding on equipment which could damage electrical components.
Manufacturer does not warrant against casualties or damages resulting from misuse and / or
abuse of Products, improper storage or handling, acts of nature, effects of weather, including
effects of weather due to outside storage, accidents, or damages incurred during
transportation by common carrier.
3. Exclusive Obligation: THIS WARRANTY IS EXCLUSIVE. The sole and exclusive
obligation of Manufacturer shall be to repair or replace the defective Products in the manner
and for the period provided above. Manufacturer shall not have any other obligation with
respect to the Products or any part thereof, whether based on contract, tort, strict liability or
otherwise. Under no circumstances, whether based on this Limited Warranty or otherwise,
shall Manufacturer be liable for lost profits, lost revenue, lost sales (whether direct or indirect
damages), incidental, special, punitive, indirect or consequential damages.
4. Other Statements:Manufacturer’s employees or representatives’ oral or other written
statements do not constitute warranties, shall not be relied upon by Buyer, and are not a part
of the contract for sale or this limited warranty.
5. Return Policy: Approval is required prior to returning goods to Manufacturer. A restocking
fee will apply.
6. Entire Obligation: This Limited Warranty states the entire obligation of Manufacturer with
respect to the Products. If any part of this Limited Warranty is determined to be void or illegal,
the remainder shall remain in full force and effect.