U S Blindstitch 1099LP, 1099LP-1, 1099PB, 1099PB-1, 1099PBT User Manual

...
U.S.
BLIND
STITCH
EXPRESS
MACHINE
STREET
&
CABLE
ADDRESS:"BLINSTIT
1099
COVERING STANDARD
DRIVE
TELEPHONE:
1099LP 1099LP-1 1099PB
COHP.
PLAINVIEW
PLAINVIEW
SERIES
THE
SUB
FOLLOWING CLASSES:
N.Y.
11803
516-433-4350
NEW
YORK"
1099PB-1 1099PBT
1099PBW
U
r-';
S,
Mi
I
MAINTENANCE
PARTS
©
1979•U.S.
CATALOG
BLIND
STITCH
MACHINE
<&
m
CORF.
ni-MAINTENANCE
INTRODUCTION
FOR
1118,1099
INSTRUCTIONS
&
1108
SERIES
A. Replacing
B. Replacing
C. Replacing
D. Replacing
the
Looper
the
Needle Guide
the
Shoe
the
Feeder
MAINTENANCE
INTRODUCTION
INSTRUCTIONS
All U.S. BLIND STITCH machines are designed for long life and trouble-free performance. When
installed
and
lubricated
in
accordance
with
the
INSTALLATION
AND
OPERATING
INSTRUC
TIONS, only the minimum maintenance normally associated with industrial sewing machines will
be required. These maintenance requirements will generally be
cribed
worn
tion, and to insure satisfactory service, it is essential and needles are used. They are
in long life
below,atwhich
part
may
be readily
and
excellent wearing characteristics typicalofthe
A.
REPLACING
wear
maybeexpected
replacedbyfollowing
the
only
parts designed specifically
THE
LOOPER
after
the
extended
appropriate
that
confinedtothe
use. When
instructions.
such
four
locations des
wear
does
For
easeofinstalla
occur,
the
only genuine U.S. BLIND STITCH parts
for
the
machine, with
the
built-
U. S. BLIND STITCH machine.
1. Should it become necessary to replace the looper (item
loosen
looper. Becauseofthe
necessarytoexertamoderate
the new looper
the
the
looper
looper
clamp
into
shoulder.
screw
(item
"A"
precise fitofthe looper in
amountofforcetopull
the endofthe
rod as far as it will go before
in Figure 6)
the
"B"
and
looper
the
in Figure 6),
remove
looper
rod
the
it may be
out.
bottoming
old
Insert
2. Any time a looper is moved or changed, recheck the looper timing and reset
if
necessary.
formation. As described in detail below, a properly timed
over
the
chain-off pin, feeder, looper slot, and needle. The first check
the
looper
needle during the needle return stroke. Referring to Figure 7, (Point
the
long
needle, approximately
the
same time, about chain-off
Proper
needle in
looper
the
timing is absolutely essential
correct
positiontopickupthe
is at the position where the looper picks
prongofthe
1/64"
(.406mm)
pin
(item
the
looper
3/32"
short
"D"
should
(2.4mm)
prongofthe
clearance,
in Figure 7).
pass over
behind
looper
and
must
and
the
should
be so
for
loop,
the
thread loop
just
clear
endofthe
pass over
set
that
correct
looper
and
will pass
also clear
point
stitch
for timing
off
the
scarfofthe
needle eye. At
the
needle
it also clears
the
the
"C"),
with
the
on
3. To adjust the looper so that the timing checks out as noted in paragraph 2,
it may be rotated within its clamp by a limited amount. This adjustment should be made with the looper clamp screw (item and the looper bottomed against its shoulder. Do out, and do
amount
4.
If
the adjustment described in paragraph 3 is insufficient to provide
of
not
travel
attempt
available.
to force the loopertoturn beyond the limited
timing, it willbe necessary to turn the looper rod (item
"A"
in Figure 6) loosened,
not
move the looper in or
"E"
in Figure6) itself.
the
correct
Thismay be accomplished by loosening with looper rod clamp screw (item
in Figure6). The rod is then free to turn in the looper rod fork (item
"D"
Figure 6). It will normally be necessary to make only a very small adjustment
in order to get the looper into the correct rotational position for proper timing.
If, for any reason,
rod
has
been
distance from
the rear face of the looper rod ball (item
the
rod has been removedorthe
disturbedbya large
the
centerofthe
basic settingofthe
amount,itmayberesetbynoting
looper
rod
fork
pin (item
"G"
in Figure 6) is normally 4 & 3/32
"F"
looper
that
in Figure 6)
inches (104mm) (refer to Figure 6). If the rod is set to this dimension then only
minor
position. Note
variations
adjustment
that
maybeexpected
will be requiredtobring
the
looper
into
the
correct
timing
this dimension is merely a guidetoassist in setting a rod and
from
machinetomachine.
"C"
in
the
to
5. If, after completing the above adjustments, it is found
too
low or
the
two
slotofthe raise or lower the
too
high, it will be necessarytoadjust
set
screws (item
eccentric
stud
looper
"A"
in Figure 7). Place a wide blade screwdriver in
(item
"B"
in Figure 7) and, using a slight turning
as required. Once
the
proper
that
the looper is either
the
eccentric stud. First loosen
height is established, check
to see whether the looper must be moved to the left ortothe right prior to retight-
ening the eccentric block set screws. If such a movement is required, it may be ob
tained by lightly tapping the eccentric block in the correct direction with the
handle
ofascrewdriver.
the
motion,
0
0
\
FIGURE
6
6. Once the looper is timed with respect to the needle as outlined in paragraphs 2
thru
5 above, slowly
until the looper approaches the edgeofthe looper slot. (Point
turn
the
handwheel in a direction away from
the
"C"
in Figure 8)
operator,
in the presserfoot. At this point make sure the small prongofthe looper clears
this edge. If it does
5
until
the
interference
not
clear, adjust the eccentric block as outlined in paragraph
is
eliminated.
6A. If timingoflooper still proves difficult, its possible
adjustment. If looper is too close to chain
guide on opposite position,
If looper on pick up stroke, is
needle
For
restatleftofpresserfoot,
adjustment, refertoinsert illustration (Figure 6). To widen
the
looper
too
far to rightofchain
the
sweep is
looper
off
sweep is
flex or bend looper crank in directionofarrow
that
looper sweep required
pin and also, too close to needle
too
short.
off
too
pin and
wide.
too
looper
"H".
To shorten looper.sweep,flex or bend looper crank in directionofarrow
Both
adjustments should be gradual and sweep checked frequently.
the
7. Continue turning
needle starts to
handwheel away from
enter
the area in between the looper prongs. (Refer to Point
the
operator
until
the
pointofthe
in Figure 8). If the needle strikes the crotchofthe looper, the looper has general ly been set too far forward. Check to see if the looper has been inserted into the
clamp as far as it will go. It should be inserted until
the
shoulder on the looper
is stopped on the clamp. If this check is satisfactory, recheck the distance from
of
the center
to
paragraph 4 and resetifnecessary. If
rects
the
required
the looper rod fork pin to the rear faceofthe looper rod ball. Refer
problem, it is possible
adjustm.ent.
neitherofthe
that
the needle lever
above
may
two
be set
measures
too
low and
close
sweep,
"J".
to
"D"
cor
FIGURE
7
8. Once clearance is established between the needle and the looper crotch,
continue
passes between the If
difficulty is experienced at this
of
the
If
this is
lished
turning
the
handwheel away from
looper
prongs, clearing
previous adjustments to
done,
which
recheck
will satisfy allofthe
the
previous
the
both
point,itmay
the
eccentric block or the
pointstoinsure
clearance
conditions.
operator
the long and the
until
the
short
be necessary to modify some
looper
that
a position is estab
rod
9. After all the necessary adjustments have been made, tighten all set screws and
the
lock
nut
and
B.
recheck all looper ("F"),
loop.
REPLACING
1.
After
needle will cause a sharp edged groovetoformonthe
in
This
happens
ed as a readily
the
should needle,
considerable
Figure
9).
condition
the
action
now
and
THE
guide
replaceable
of
the
clear
pass over
NEEDLE
service,itmaybeexpected
can
cause
should
needle.
the
adjustment
the
chain-off
the
needle in
GUIDE
thread
breakage
be replaced.
wear
platetoprevent
points. Referring to Figure 9, the
pin
("D"),
the
and
The
feeder
("E"),
looper
correct position to pick up
that
the
wearing
needle guide
uneven
needle guide was specifically design
penetration.
damagetothe
actionofthe
presserfoot
needle
prong.
length.
slot
(item
When
the
"G"
this
from
C.
2. Loosen worn
the
with
Slowly
to
ference
REPLACING
1.
The
not fabrics being
readily
2. The first
front
the
needle guide
needle guide. Clear
old guide
the
insure
shoe, (item
required
and
top
and
turn
the
that
the
has
been
THE
replacement.
used,orif
replaced.
handwheel in
introduced
SHOE
"E"
stepisto
guide
holder
attaching
out
insert
the
new guide. Insure
sideofthe
new guide fits
screw (item
any
lintordirt
presserfoot
the
and
direction away from
properly
between
the
in Figure 8), also known as a
However,inthe
the
shoeorspring suffers
remove
the
complete
attaching screw (item
front
"A"
pin and the shoe eccentric barrel lock screws, (item
the
shoe
pin
(item
"F"),
shoe
and
retaining spring (item
these
components
bledsothatitmaybereinstalled in
it is advisabletonote
the
the
same
"A"
in Figure9)and
that
may
have
accumulated
that
the
new
guide is seated flush
then
retighten
under
guide
the
and
needle
the
cloth
eventofwear
any
the
attaching
the
operator and
thatnointer
looper.
retainer, normally will
duetothe
damage,
they
guide assembly by unscrewing
in Figure 8). Next loosen
"B"
Figure 8), and slide
"G")-
Before removing
manner
way.
in which the spring is assem
remove
under
screw.
and
check
particular
may
be
the
shoe
the
the
out
e
FIGURE
8
FIGURE
9
3.
When pin worn
as
tighten
is
the
replacinganold
without
and
the
linedupwith
openingofthe
binding
does
shoe-pin.
screws
and
not
fit
After
(item
the
centerofthe
presserfoot.
shoe,
without
the
new
replacing
"B"
Figure 8),
make
sure
that
the
excessive looseness. In
shoe
properly,itshouldbereplacedatthe
the
shoe,
shoe
and
checktoinsure
rib. Also insure
replacement
pin
spring
that
the
the
into
that
shoe
shoe
properly
event
that
shoe
the
centerofthe
clears
the
same
eccentric
both
fits
pin
barrel,
sides
the
has
time
re-
shoe
of
4. In
4A. An additional shoe
and
out
positionofshoe should
be as closetoneedle as possible.
back
as far as possible from needle. To move
(item
"I"
Figure 8). After the correct location is established, be sure to tighten
screws,
(item
"B"
Figure
8).
adjustment
now
be checked.
For
heavy fabrics
is also possible.
For
with
shoeinand
The
heightofthe shoe can now be
controlled, (item *'H" in Figure 8). This is a tapered pin
justed so
concerned. By moving the tapered pin in or
that
the shoe, whenever required, can be controlled as far as elevation is
out
the shoe can be kept from pressing
light fabrics, shoe should
seam,
shoe
shouldbeset
out
turn
eccentric barrel
and
position can be ad
down on some fabrics which require little, if any shoe pressure. By having this control, it sometimes will aid in penetration tion
of
the shoe, when set properly on most fabrics, is
mentonthe
5.
REPLACING
penetration
THE
CHAIN
cycle on
OFF
one
PIN
1. After considerable service, it may become necessary to replace
pin,
(Item
"D"
in Figure 7).
of
difficult fabrics. The normal posi
plyoffabric.
that
the shoe will show move
the
2. Remove the chain off pin attaching screwand remove the chain off pin, clean
out any lint or dirt that may
using
the
screw
previously
have
accumulated. Attach the newchainoff pin,
removed.
Insure
that the
chain
off pinis
side and forward edge of the slot in the presserfoot, and then tighten the screw.
chain
against
off
the
D.
REPLACING
1. In
THE
FEEDER
the
event
that
the
machine develops difficulty by failing to properly feed
work,aworn
feeder is
frequently
especially with certain hard fabrics,
dull,
and
the
the
front
attaching
place.
Insert
feeder
feeder
screw
the
shouldbereplaced.Inordertoremove
attaching
(item
new
"C"
feeder
screw
(item
in Figure
under
foundtobe
the
feeder
"B"
in Figure9)and
9).
The
the
rear
screw
old
the
cause.
After
considerable service,
teeth
have a tendency to become
the
old
loosen
feeder
and
may
replace
then
the
be slid
front
feeder,
the
rear
screw.
remove
out
the
feeder
of
2. Before
proper
below
fabrics.
below
as
depthisestablished,
ator
and
tightening
depth.
and
For
and
guides
and
and
checktoinsure
also
clears
the
attaching
ReferringtoFigure 10 this should be
paralleltothe
heavy fabrics,
paralleltothe
maybemodifiedasrequiredbythe
rotate
both
sidesofthe
attaching screws (Figure 9, Items
screws
bottomofthe
the
setting
bottomofthe
the
hand
wheel
that
the
feeder
feeder
"B"&"C")
checktosee
presserfoot
should be
presserfoot.
slowly
clears
the
slotinthe
before resuming sewing.
0
that
the
feeder is
approximately
for
all
light
approximately
These
specific
in a
looper
presserfoot.
dimensions
fabrics.
direction
(see Figure 9,
and
1/16"
Once
away
Firmly
settothe
1/32"
medium
(1.59mm)
are
the
from
Point
tighten
(.795mm)
weight
intended
proper
the
oper
"H")
feeder
FIGURE
10
1099
SERIES
PARTS
CATALOGUE
COVERING
THE
FOLLOWING
STANDARD
SUB-CLASSES:
5182
1401
5019
7004
1069
5174
3021
Side
Washer,
Screw,
Guard,
Screw,
Thread
Consists
7023
1324
1330
1329
7022
1811
Screw,
Cover
Side
Belt
Guard
Tension
Feed
Assembly
Clamp
of: Thread
Disc."
Post,
Spring,
Nut,
Pin,
Screw
Cover
Regulating
Thread
Thread
Tension
Spring
Lever
1099LP 1099LP-1
1099PB
MAIN
Guide
Tension
Plate
FRAME
Tension
Tension
Ass'y.
1099PB-1
1099PBT
1099PBW
GROUP
1005
1006
1093
1289
1240
1089
7028 1096
1107
3281
1108
1080
1070
Tube,
Wick,
Screw,
Screw,
Pin,
Screw,
Plate,
Screw,
Screw,
Washer,
Screw,
Thread
Screw,
Oil
Oil
Set
Set
Presserfoot
Set
Top
Top
Bridge
Clamp
Clamp
Guide
Thread
Cover
Cover
Mtg.
Screw
Guide
ASS
I
070
I
080
005
Y
7022
I
089
I
240^
I
324
I
330
5 I
74
I
006
I
096
I
006
I
069
7004
^
I I
08
MAIN
FRAME
50
19
GROUP
MAIN
SHAFT
GROUP
7012
5003-1*
5004-1* See
5041-1*
See
*Sold
Table
Table
as
Main
Rib
Needle
Needle
an
Shaft
Connection
1974
1973
1880
Connection
1072
1134-1
1132
1131-1
Connection
1072
1134-1 1132 1131-1
Assembly
**
The
Lever
Screw
Screw
Screw,
Screw
Guard
Screw
Screw
Screw
Guard Screw Screw
Only
Following
5188-1
5240
5253
&
Eccentric
For
Stud
Clamp
Ass*y.
Ass'y.
Optional
Eccentric
Handwheel
Handwheel
Handwheel,
Positioner
Ass'y,
Handwheel
With
Double
Double
Hub
Ass'y.
Position
Pulley
Ass'y.
Pulley
1845
5226**
5231
Are
Available
Hub
Ass'y.
and
Collar
1971
Handwheel
3290
3291
3032
Stitch
1834
Ass'y.
Ass'y.
Collar
Screw
Handwheel
Screw
Pulley
1121
1069
Ass'y.,
Set
Screw
Ass'y.
Screw
Screw
Regular
Model
1099PB,
1099LP,
1099PB-1,
1099LP-1,
1099PBT
1099PBW
TABLE
Needle
Connection
5041-1
5004-1
Ass'y
(2)I072
(2)
I I
32
>SEE
(2)1072
TABLE
331
7012
1973
(2)1 8
ASSY
5228
ASS'Y
34
SEE
2 I
FEED
974
5003-1
DRIVE
ASS'Y
GROUP
2
197!
3032
!
1015
ASS'Y
MAIN
SHAFT
I
880
GROUP
5175 ASS'Y
ASS'yJ
5226­ASS'Y
FEED
DRIVE
GROUP
5208
5016
3019
3021
1821
2100*
Feed
(Sold
Feed
Feed
Screw
Thrust
1870
Feeder
1119
*Types
Fine
Armoloyd
Carbide
Rubber
Lever
as
Rocker
Lever
-
Lever
Collar
of
&
Stitch
Ass'y.
Ass'y.
Plate
Set
Screw
Feeder
Feeders
2101
2125
2119
2120
Plate
Ass'y
Screw
Collar
only)
Available
Ass'y
5208
ASS'Y~1
2
1834
ASS'Y
ASST
I
82
50
I 6
ASS'Y
2
2 I I
00
19
(2
ASS
18
30
Y
70
I 9
FEED
DRIVE
GROUP
NEEDLE
DRIVE
GROUP
5082
Long
Regular
Sizes
Needles
00
10
15 20
25 30
35
40
55
Needle
Use
Point
1076
3050
1137
1243
1136
Genuine
-
Lever
Screw
Screw
Clamp
Pin
Lever
System
Ball
Ass*y
NEEDLE
U.S.B.S,
251
Point
Sizes
10
15
20
25
SIZES
Needles
5135
1095
AVAILABLE
for
Spear
Best
Sizes
10
15
20
25 30
35
65
Collar
Shaft
Point
1089
1118
Results
Ass'y.
Screw
Screw
Short
Needles*
0
1
1
1/2
2
2
1/2
3 3
1/2
4
4
1/2
*Short
Needles
Used
on
Model
LP,
LP-1
37
I I I 8
5082
ASS'Y^
J
'243
II
il076
36
NEEDLE-SPECIFY
SIZE
(2)1
089
3050
REQUIRED
NEEDLE
DRIVE
GROUP
LOOPER
DRIVE
GROUP
Part
2200
1150
5233
5230
5213
5186
5206
No,
Description
Looper
Stud,
Collar
1870
Looper
Consists
1154
1155
3049 1979
1123
1146 5006
1094
Looper
Consists
51^5
1154 3049
1979
Looper
Consists
5017
1117
5185
Looper
Consists
5186
1154
3049
1979
Looper
Ass'y.
Set
Rod
of:
Fork Pin
Screw Nut
Stud
Nut
Looper
Screw
Rod
of:
Looper
Fork Screw
Nut
Rod
of:
Looper
Screw
Looper
Rod,
of:
Ass'y.
Fork
Screw
Nut
Adjustment
Screw
Fork,
(Not
&
Fork
&
Carrier
Fork
Sleeve
Rod
sold
Rod
Rod
Rod
Sleeve
separately)
Ass'y.
&
Ass'y.
Carrier
&
&
Carrier
Ball
Ball
&
Stud
Ass'y.
Ass'y.
Ass'y.
Ass'y.
Ass'y.
Ass'y
ASSY
i
ASS
Y
2 1
5
ASSY
870
186
LOOPER
DRIVE
GROUP
FEED
FRAME
I
GROUP
5179
1836
5167
7019
1864
1056
1262
2400
1244-4
1146
1966
1167
Feed
Collar
1079
Rib
1117
Plate,
Screw,
Post,
Nut
Platten,
Screw,
Nut
Screw,
Nut,
Frame
Shaft
Spring
Cylinder
Platten
Ass'y.
Ass'y.
Set
Crank
Screw
Window
Plate
L.H.
Platten
Model
1099LP
1099LP-1
1099PB
1099PB-1
1099PBT
1099PBW
Screw
Lock
Ass'y.
Table
Rib
2455
2456
1166
1069
1021
1172
1710
1055
2401
1113
7025
7014
Shaft
8038
8038
8038
8037
8034 8028
BKT,
BKT,
Stud
Set
Spacer;-
Spring
Screw,
Post
Platten, Screw,
Cylinder
Shaft,
Ass'y
L.H.
R.H.
Screw
Platten
Platten
1021-1
Limit
R.H.
Frame
Rocker
=
010";
-2
=
015",
etc.
1836
ASS'Y
(2)1244-4
2400
2455
(2)1167
1166
(2)1172
1055
(2)1262
0:—^
(3)1966
2456
2401
056
5167
ASS'Y
SEE
(2)1864
7019
069
I
D—@J:—I
TABLE
836
ASS'Y
5179
ASS'Y
(2)1710
7025
FEED
FRAME
GROUP
I
FEED
FRAME
GROUP
II
5020
1146
1177 1184-1
1190
5163
3055
1061
5235
7013
5162-V
1838
4544
5169
131-31
Spring
1176
Nut,
Screw,
Nut, Main
Lift
Collar
Spring Knee
Key
Vertical
Nut
Pad, Horizontal
Pin
Ret'ng.
Spring Spring
Arm
1335
1855
1334
1120
1035 1008
1992
Pedal
1208
1037
Pedal
Link
Pin
Link
Ass
Lift
Screw
Hook
Screw
Screw Nut
Ass*y.
Set
Knee
Screw
Offset
Ass'y.
*y.
Arm
Screw
Ass'y,
Pedal
Rod,
Rod
Knee
Press
(2
1 I
20
5163
ASS'Y
5179 ASS'Y
1035
3055
ASS'Y
%
131-31
9
1184-1
70
5
4544
62V
3
5020
ASS'Y
FEED
FRAME
GROUP
H
REGULATING
GROUP
1025
1186
5012
Pin
Regulating
Push
Rod
1023
1024
Fork
Ass'y
Pin
Spring
5177
Regulator
1109
5173 5178
1223
1222
1977
Ass*y
Screw,
Dial Dial
Shoe
Screw
Screw
-
Regulator
&
Ratchet
Plate
Complete
Ass*y
Ass'y
5178
5177
ASS'Y
<1
5
ASS
ASS
1977
73
Y
Y
86
(2)
1109
REGULATING
5012
ASS'Y
1024
GROUP
PRESSERFOOT
ASS'Y.
Complete
Ass'y.**
Partial
Ass'y.*
See
See
3067
1075
3068
1133
1237
See
1976
See
1099 See 1079
1107 7026
1864
Table
Table
Table
Table
Table
1099
SERIES
Presserfoot
Consists
See
Table
2900
1866
1238
1102
1933
Shoe
Wedge
Screw
Bushing,
Screw
Pin
Spring
Set
Screw
Bracket
Screw Guide Screw
Screw, Bridge
Screw
of;
Shoe
Bridge
Ass'y.
Presserfoot
Pin
-
Screw
Needle
Screw
Screw
Adjustment
Mtg.
(Partial)
"Chain-Off"
Guide
Model
1099LP
1099LP-1 1099PB
1099PB-1
1099PBT 1099PBW
Shoe
2506-1*
2506-1*
2507 2514
2514 2506-1
*Option
Spring
Shoe
1304
1304
1304
1832
1832
1304
for
Thread
Guide
M M
MM
2603
2600B 2600B 2607
Breaker
TABLE
Bracket
M M M
1242 1242 1242
1242
2528-1
Presserfoot
2350
2350 2350 2350
2350 2350
Partial
Ass'y.*
8500
8500
8500
8500 8500
8500
Complete
Ass'y.**
8609
8609 8612
8613
86X3
8611
1864
(2)1
I I
237
SEE
SEE
SEE
SEE
107
02
TABLE
TABLE
TABLE
TABLE
2900
PARTIAL
COMPLETE
ASS'Y
PRESSERFOOT
ASS'Y
8500
SEE
GROUP
TABLE
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