Urban Islands 21118, 21119, 2118CE, 21119CE OPERATING INSTRUCTIONS
ASSEMBLY & OPERATING INSTRUCTIONS
MODEL #21118 UI 4 BURNER 304 STAINLESS STEEL, ROTISSERIE, BUILT-IN, L.P. (PROPANE)
MODEL #21119 UI 4 BURNER 304 STAINLESS STEEL, ROTISSERIE, BUILT-IN, N.G. (NATURAL GAS)
MODEL #21118CE UI 4 BURNER 304 STAINLESS STEEL, ROTISSERIE, BUILT-IN, L.P. (PROPANE)
MODEL #21119CE UI 4 BURNER 304 STAINLESS STEEL, ROTISSERIE, BUILT-IN, N.G. (NATURAL GAS)
TABLE OF CONTENTS PAGE #
SAFETY INSTRUCTIONS……………………...…………………………………………………….………………………..………………………...2
THE LOCATION FOR YOUR GRILL…………..…………………………………………………………….....……….…………………........2
CHECKING FOR GAS LEAKS………………………………………………………………………………………...…..……………………..2
NATURAL GAS SAFETY…………………………………….……………………….……..………………….……………….…..…….……...3
PROPANE GAS SAFETY…………………………………………………………………………………………………….….………………..4
INSTALLATION INSTRUCTIONS…………………………………………………………………………………………..………………….…….....5
SPECIFICATIONS FOR BARBECUE STRUCTURE…………………………….……………………………...………..……………………5
CONNECTING TO GAS SOURCE…………………………………………………..………………...…………………………………….......6
NATURAL GAS CONNECTIONS……………………………………………..….………….….….….……….…….……………………….….6
PROPANE GAS CONNECTIONS………………………………………...….……..…..….…….………….…….…...…….…….…….….......6
OUTDOOR NATURAL GAS BBQ INSTALLATION SPECIFICATIONS………………………………….….….…..…………………..……7
OUTDOOR PROPANE GAS BBQ INSTALLATION SPECIFICATIONS…….….….….…….………………………………..…..………….8
LP GAS TANK RETENTION......................................................................................................................................................................9
INSPECTING / CLEANING BURNERS AND GAS VALVE ORIFICES…………….….…….…….………………..……….……....….…….......10
BURNER CLEANING................................................................................................................................................................................10
BURNER SHUTTER CLIP INSPECTION / ADJUSTMENT…………………….……………………………..….….….….……..........…....10
BURNER REPLACEMENT INTO INSERT…………………………………………………….….…...…..…..….…..……..…..…….........…11
IGNITOR / ELECTRODE CHECK……………………………………………………………………………….…..…….………………..…...11
BURNER OPERATION CHECK………………………….………………….….….….….….….….….….….….…….……………….…....…11
COOKING COMPONENT INSTALLATION………………………………………………………………………………..………………...…….….13
LIGHTING & OPERATING INSTRUCTIONS……………………….….…….………………...…….....….………………....…...…………..……..14
LIGHTING PROCEDURES……………………………………………………….……………..…...….….…..…......…......….…............…...14
OPERATING PROCEDURE…………………………………………………….…………..….….……………………….…….…..…...….….15
COOKING TEMPERATURES…………………………………………….…..….…..……..…….…….…..……...……………..….………….15
ROTISSERIE COOKING……………………………………………………………………….….…….……………………..…..……….........……..16
LIGHTING & OPERATING INSTRUCTIONS…………………………………………………….….….....…..…..…...…….…....……..……16
CLEANING & MAINTENANCE…………………………………………………………………………………………..……………..………………17
TROUBLESHOOTING………………………………................................................................................................................. ..........................18
IF GRILL FAILS TO OPERATE PROPERLY...........................................................................................................................................18
YELLOW FLAME.......................................................................................................................................................................................19
FLASH BACK.............................................................................................................................................................................................19
LOCATIONS OF SERIAL NUMBER..................................................................................................................................................................20
PARTS LIST……………………………………………………………………………………………………………….………………......................21
EXPLODED ILLUSTRATION………………………………………………………………………….……….…….……….…….….….……………22
LIMITED WARRANTY…………………………………….………….…….……….……………….…………….………...….…...…..…...…………23
REGISTERING YOUR GRILL...................................................................................................................................................................23
- READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND BE SURE YOUR GRILL IS PROPERLY INSTALLED, ASSEMBLED AND
CARED FOR. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS BODILY INJURY AND/OR PROPERTY DAMAGE.
IF YOU HAVE QUESTIONS CONCERNING ASSEMBLY OR OPERATION, CONSULT YOUR DEALER, GAS APPLIANCE SERVICE
REPRESENTATIVE OR YOUR GAS COMPANY.
- NOTE TO INSTALLER:
LEAVE THESE INSTRUCTIONS WITH THE CONSUMER AFTER INSTALLATION.
- NOTE TO THE CONSUMER:
RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.
- THIS OUTDOOR COOKING GAS APPLIANCE IS NOT INTENDED TO BE INSTALLED IN OR ON RECREATIONAL VEHICLES AND/OR
BOATS.
*FOR WARRANTY PURPOSES, PLEASE RECORD YOUR MODEL NUMBER, SERIAL NUMBER, DATE OF PURCHASE & A COPY OF YOUR
RECEIPT OR INVOICE IN THE BACK OF YOUR MANUAL ON PAGE 23.
- CE: LP NOMINAL HEAT INPUT: MAIN BURNER: Qn=16.2kw. BACK BURNER: Qn=4.05kw. LP TOTAL HEAT INPUT:
Qn=20.25kw(1473.8g/h). ELECTRICAL SUPPLY: 240V, 50Hz, 60W. LP GAS CATERGORIES: I3+(28-30/37): G30 Butane at 28-30mbar and
G31 Propane at 30mbar. I3B/P(30): G30 Butane and G31 Propane at 30mbar. I3B/P(50): G30 Butane and G31Propane at 50mbar. NG
NOMINAL HEAT INPUT: MAIN BURNER: Qn=15.4kw. BACK BURNER: Qn=3.85kw. NG TOTAL HEAT INPUT: Qn=19.25kw(1401.5g/h). NG
GAS CATERGORIES: I2H: G20 at 20mbar. I2E: G20 at 20/25mbar. I2E+: G20/25 at 20/25mbar.
Revision: 05/2016
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SAFETY INSTRUCTIONS
READ CAREFULLY BEFORE ASSEMBLY AND OPERATION OF YOUR GRILL
This gas grill must be installed in accordance with local codes or, if in an area without local codes, with the latest edition of the National Fuel Gas
Code ANSI Z223.1. In Canada, installation must conform to the standard CAN/ CGA 1-b149.1 and/or .2 (Installation Code for Gas Burning
Appliances and Equipment) and any local codes. Outside the United States, installation must conform with the latest edition of CE Norms EN498.
Parts that are sealed by the manufacturer or agent must not be altered by the user.
WARNING: Fuels used in gas or oil-fired appliances and the products of combustion of such fuels, contain chemicals known to the State of
California to cause cancer, birth defects and/or reproductive harm. This warning is issued pursuant to California Health & Safety Code Sec.
25249.6.
THE LOCATION FOR YOUR GRILL
DO NOT use your gas grill in garages, porches, breezeways, sheds or other enclosed areas. Your gas grill is to be used OUTDOORS ONLY,
with at least 21 inches/54 cm clearance from the back and side of any combustible surface. The grill should not be placed under or on top of any
surface that will burn. Do not obstruct the flow of combustion and ventilation air around the grill housing.
PROTECT CHILDREN: Keep children away from the grill during use and until the grill has cooled after you are finished. Do not allow children to
operate the grill.
WARNING! FOR YOUR SAFETY...
- DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
- DO NOT store empty or full spare gas cylinders and/or chemicals under or near this or any
other appliance.
- Keep the fuel hose and electrical cord away from hot surfaces. Protect the fuel hose from
dripping grease. Avoid unnecessary twisting of the hose. Visually inspect the hose prior to each
use for cuts, cracks excessive wear or other damage and replace if necessary.
- NEVER test for gas leaks with a lighted match or open flame.
- NEVER light grill with lid closed or before checking to ensure burner tubes are fully seated
over gas valve orifices.
- NEVER lean over cooking surface while lighting grill. Use barbecue tools with wood handles
and good quality insulated oven mitts when operating grill.
DANGER! IF YOU SMELL GAS...
1. Shutoff gas to the appliance at its’ source.
2. Extinguish any open flame.
3. Open grill lid to release any accumulation of fumes.
4. If gas odor persists, immediately contact your gas supplier or your fire department.
CHECKING FOR GAS LEAKS
NEVER TEST FOR GAS LEAKS WHILE THE GRILL IS LIT! Prior to the first use and at the beginning of each new season (or, if using LP,
whenever gas cylinder is changed), it is a must that you check for gas leaks. Follow these steps:
1. Make a soap solution by mixing one part liquid detergent and one part water.
2. Turn off heat control valve(s), and then turn on gas at source.
3. Apply the soap solution to all gas connections: bubbles will appear in the soap solution if connections are not properly sealed. Tighten or repair
as necessary.
4. If you have a gas leak that you cannot repair, turn off the gas at the source, disconnect fuel line from the grill and immediately call
your grill dealer and gas supplier for professional assistance.
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SAFETY INSTRUCTIONS (CONT.)
NATURAL GAS SAFETY
Your Natural Gas (G20) grill is designed to operate on natural gas ONLY, at a pressure of 4” water column (W.C.)/10 mbar regulated at the
natural gas regulator attached at the back of the grill. Check with your gas utility for local gas pressure and with your local municipality for building
code requirements. In the United States, the natural gas orifice size is 1.93mm. Outside the United States, the natural gas orifice size is 1.60mm.
Check with your gas utility or with local building codes for instructions to install gas supply line, or call a licensed and knowledgeable installer.
It is recommended that an “ON-OFF” shutoff valve be installed at the gas supply source:
- Outdoors after gas line piping exits outside wall or before gas line piping enters ground.
- Indoors in the branch fuel line in an accessible location near the supply line.
Pipe sealing compound or pipe thread tape of the type resistant to the action of natural gas must be used on all male pipe thread. Apply
compound or tape to at least the first three threads when making the connection.
Disconnect your gas grill from fuel source when the gas supply is being tested at high pressures. This appliance and its individual shutoff valve
must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of 1/2 psig (3.5
kPa)/37 mbar.
Turn off your gas grill when the gas supply is being tested at low pressures. This appliance must be isolated from the gas supply piping system by
closing its individual valve.
WARNING: Gas valves are preset at the factory to operate on LP or natural gas. If you wish to convert to a different gas type, be sure to contact
your grill dealer, licensed plumber or authorized service center for further details. Conversion kits are not sold to the general public and require a
professional to perform service. Failure to properly convert a unit can cause serious injury to yourself and/or others, irreparable damage to your
grill and void of warranty.
SAFETY! BEWARE OF SPIDERS
CAUTION: BURNERS MUST BE INSPECTED AND CLEANED BEFORE FIRST USE.
Spiders and small insects occasionally spin webs or make nests in the burners during warehousing, transit and/or after long periods of non-use.
These webs can lead to a gas flow obstruction, which could result in a fire in and around the burner tubes. This type of fire is known as “FLASH-
BACK” and can cause serious damage to your grill and create an unsafe operating condition for the user. Although an obstructed burner tube is
not the only cause of “FLASH BACK” it is the most common cause, and frequent inspection and cleaning of the burners is necessary.
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SAFETY INSTRUCTIONS (CONT.)
PROPANE GAS SAFETY
Your Propane gas (G31) grill is designed to operate on propane gas ONLY, at a pressure regulated at 11” water column (W.C.)/27.4 mbar when
equipped with the correct propane orifices on the valves and a propane regulator on the supply line. In the United States, the liquid propane orifice
size is 1.18mm. Outside the United States, the liquid propane orifice size is 1.05mm.
Your propane gas grill is designed to be used with a standard 20 lb/7 kg gas cylinder. In the United States, the gas cylinder must be constructed
and marked in accordance with specifications of the US Department of Transportation for Propane Gas Cylinders. Outside the United States, the
gas cylinder must be approved under CE NORMS: EN417 and test code 215. Gas cylinder must be constructed and marked with CE regulations
for the European country of destination, where it will be used.
Always keep cylinder securely fastened in an upright position.
Never connect an unregulated propane gas cylinder to the grill.
Do not subject Propane cylinders to excessive heat.
CAUTION: Never store a Propane gas cylinder inside a building or in the vicinity of any gas-burning appliance.
WARNING: Gas valves are preset at the factory to operate on LP or natural gas. If you wish to convert to a different gas type, be sure to contact
your grill dealer, licensed plumber or authorized service center for further details. Conversion kits are not sold to the general public and require a
professional to perform service. Failure to properly convert a unit can cause serious injury to yourself and/or others, irreparable damage to your
grill and void of warranty.
SAFETY! BEWARE OF SPIDERS
CAUTION: BURNERS MUST BE INSPECTED AND CLEANED BEFORE FIRST USE.
Spiders and small insects occasionally spin webs or make nests in the burners during warehousing, transit and/or after long periods of non-use.
These webs can lead to a gas flow obstruction, which could result in a fire in and around the burner tubes. This type of fire is known as “FLASH-
BACK” and can cause serious damage to your grill and create an unsafe operating condition for the user. Although an obstructed burner tube is
not the only cause of “FLASH BACK” it is the most common cause, and frequent inspection and cleaning of the burners is necessary.
• Do not store a spare or disconnected liquid propane cylinder under or near
this barbecue.
• A dented or rusty liquid propane cylinder may be hazardous and should be
check by your liquid propane provider.
• Do not use a liquid propane cylinder with a damaged valve.
WARNING
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INSTALLATION INSTRUCTIONS
PLEASE READ THESE INSTRUCTIONS BEFORE INSTALLING YOUR GAS GRILL
Your Built-in Gas Grill comes to you fully assembled. We strongly recommend professional installation and hookup of the Gas BBQ grill. These
instructions will provide you with the measurements necessary for you or your builder to construct a masonry structure to house your outdoor gas
grill.
NOTE TO INSTALLER: Leave these instructions with the consumer for future reference. The grill must be installed in accordance with all local
building codes. Adapter from 1/2” NPT to BSP 21 mm & regulator are available from Bull dealers and distributors.
NOTE: Please remove the cotter pins from the burners before installing unit into an island. See page 10 for cotter pin removal.
SPECIFICATIONS FOR BARBECUE STRUCTURE
1. Your choice of masonry can be used for cabinet construction for the built-in gas grill; however it must be non-combustible material. Keep in
mind when choosing a location for your grill that it should NOT be located under any overhead combustible construction. Upper and lower level
vents must be provided for combustion air on both sides of built-in cabinet. Vents on BBQ insert must remain unobstructed to allow for combustion
air and ventilation. Upper vents must be located within 5 inches from the top of the island enclosure to the bottom of the vent. Lower vents must be
located within 1 inch from the bottom of the island enclosure to the bottom of the first vent openings and no more than 5 inches from the bottom of
the island enclosure to the top of the vent. If not using Bull vents, the vents you use must meet ANSI Standard codes. The upper vents must have
openings that have a total free area of not less than 1 sq in per lb of stored fuel capacity per vent and the lower vents must have openings that
have a total free area of not less than 1/2 sq in per lb of stored fuel capacity per vent. Both upper and lower vent openings must have minimum
dimensions so as to permit the entrance of a 1/8 in diameter rod.
2. The BBQ grill requires a wall opening of the following dimensions: See PAGES 7 & 8 for different models.
3. Place gas grill assembly into wall opening as shown in illustration on pages 7 & 8. BBQ rests on side and back edges of the BBQ insert.
4. For propane gas LP TANK STORAGE AREA MUST BE ISOLATED FROM GRILL AND VENTED.
5. Do not use any combustible materials for this construction. Minimum horizontal clearance to adjacent combustible surface from side and back of
the grill must be 21 inches/54 cm. A 6 inch clearance is required behind grill to allow front portion of hood to open and for ventilation purposes.
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INSTALLATION INSTRUCTIONS (CONT.)
CONNECTING TO GAS SOURCE
Refer to the following instructions and illustrations for typical gas supply connections. We strongly suggest professional installation and hook-up of
the Gas BBQ. All regulators must meet EN16129 standard.
IMPORTANT: Before connecting grill to gas source, make sure BBQ Grill control knobs are in “OFF” position.
NATURAL GAS CONNECTIONS
IMPORTANT: Bull Outdoor Products does not recommend the use of any quick connect
fittings or lines to the unit. Use of these types of fittings or lines could cause low gas flow
and greatly reduce the performance of the unit.
- Pipe sealing compound or pipe thread tape of the type resistant to the
action of natural gas must be used on all male pipe thread.
- Apply compound or tape to at least the first three threads when making the connection.
- Remove plastic cap from regulator installed on grill.
- Attach stainless steel flex line 3/8”/9.5 mm flare-female end to the regulator.
- Attached the other end of flex line to shut-off valve through a nipple.
- Attach a shut-off valve to gas supply pipe.
PERFORM GAS LEAK CHECK – REFER TO PAGE 2
PROPANE GAS CONNECTIONS
CAUTION: Changing the gas tanks must be done away from any source of ignition.
- In the United States, the LP gas pressure regulator and hose assembly supplied with this
unit must be used without alteration and must be less than 59in/1.5meters in length. If this
assembly needs to be replaced, use only the type 1 specified in the parts list supplied with
this unit. Use a LP tank with a type 1 cylinder valve.
- Outside the United States, the LP gas pressure regulator is not supplied with the grill but
Cavagna Group BS3016 Type 634PR regulator or equivalent can be purchased from Bull
dealers or hardware stores.
- Make sure the tank is firmly secured in an upright position.
- In the United States, turn the black coupling nut of the hose and regulator assembly in a
clockwise direction (see picture to the right).
- Outside the United States, turn the coupling nut of the hose and regulator assembly in a
clockwise direction with an adjustable wrench (see picture below).
- Make sure it is completely threaded onto the cylinder valve before turning gas supply on.
PERFORM GAS LEAK CHECK – REFER TO PAGE 2
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INSTALLATION INSTRUCTIONS (CONT.)
OUTDOOR NATURAL GAS BBQ INSTALLATION SPECIFICATIONS
NOTE:
- Vents must be provided for combustion air and ventilation on both sides of built-in cabinet.
- When choosing a location for your gas grill keep in mind that it should never be located under any overhead combustible construction.
- The sides and back of the grill should not be any closer than 21 inches/54 cm to combustible construction.
- DO NOT store empty or full spare tanks under or near this or any other appliance.
- There must be a minimum of 6” counter space behind the grill in order to allow the grill hood to clear properly.
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