Urban Canyon Flight UC10X User Manual

UC10x Installation Manual
UC100, UC101, UC102 and UC103
p. 509-493-XXXX
info@ucflight.com
www.ucflight.com
DRAFT
UC10x Installation Manual
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Contact Information
Urban Canyon Flight, Inc.
145 E Jewett Blvd STE 301
White Salmon, WA 98672 U.S.A.
Phone: (509) 493-XXXX - 8:00 AM – 5:00 PM (Pacific Time) Monday – Friday
Urban Canyon Flight Technical Support available 7:00 AM – 4:00 PM (Pacific Time) Monday – Friday
info@ucflight.com
Copyright
©2017 Urban Canyon Flight, Inc. All rights reserved. No part of this manual may be reproduced, copied, transmitted, disseminated or stored in any storage medium, for any purpose without the express written permission of Urban Canyon Flight Inc (“UCF”). UCF hereby grants permission to download a single copy of this manual and of any revision to this manual onto a hard drive or other electronic storage medium to be viewed for personal use, provided that such electronic or printed copy of this manual or revision must contain the complete text of this copyright notice and provided further that any unauthorized commercial distribution of this manual or any revision hereto is strictly prohibited. UCF reserves the right to revoke this permission at any time without cause, at which point the original manual and all electronic or hardcopies must be permanently deleted.
Information in this document is subject to change without notice. UCF reserves the right to change or improve its products and to make changes in the content without obligation to notify any person or organization of such changes. Visit the UCF website (www.ucflight.com) for current updates and supplemental information concerning the use and operation of this and other UCF products.
To report misuse of this copyright or any other breach, please contact us using the information above or email us at legal@ucflight.com.
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Table of Contents
1 DOCUMENT ............................................................................................................................................... 8
1.1 REVISION HISTORY ............................................................................................................................................................... 8
1.2 PRODUCT DOCUMENTS ........................................................................................................................................................ 8
2 LIMITED WARRANTY ............................................................................................................................... 9
2.1 UNPACK AND INSPECT BEFORE USE ................................................................................................................................. 9
2.2 DO NOT DISASSEMBLE .......................................................................................................................................................... 9
3 SOFTWARE LICENSE AGREEMENT..................................................................................................... 10
4 SAFETY AND SECURITY ......................................................................................................................... 11
4.1 FOR YOUR SAFETY ............................................................................................................................................................... 11
4.2 SAFE EXPOSURE LIMITS ..................................................................................................................................................... 11
4.3 USE ONLY PROVIDED AND/OR RECOMMENDED CABLES & ACCESSORIES ............................................................... 11
4.4 LICENSING ............................................................................................................................................................................ 11
4.5 PROFESSIONAL INSTALLATION DISCLAIMER ................................................................................................................. 11
4.6 DESIGN APPROVAL ............................................................................................................................................................. 12
4.7 INSTALLATION APPROVAL ................................................................................................................................................. 12
5 FCC CERTIFICATION AND COMPLIANCE ......................................................................................... 13
5.1 FCC ID .................................................................................................................................................................................. 13
5.2 FCC RADIATION EXPOSURE STATEMENTS .................................................................................................................... 13
5.3 FCC INTERFERENCE STATEMENTS .................................................................................................................................. 13
5.4 FCC OEM LABELING REQUIREMENTS FOR END-PRODUCT ..................................................................................... 14
5.5 FCC OEM END-PRODUCT USER MANUAL STATEMENTS........................................................................................... 14
5.6 FCC-COMPLIANT ANTENNA & CABLE ........................................................................................................................... 14
5.7 PRODUCT LABEL .................................................................................................................................................................. 15
5.8 ELECTRONIC LABELING (E-LABEL) ................................................................................................................................. 19
6 REGULATORY & TECHNICAL OVERVIEW ........................................................................................ 23
6.1 UC100 TRAFFIC AWARENESS BEACON SYSTEM (TABS) ............................................................................................. 23
6.2 UC101 MODE C TRANSPONDER ...................................................................................................................................... 24
6.3 UC102 MODE C TRANSPONDER WITH ADS-B OUT .................................................................................................... 25
6.4 UC103 MODE S TRANSPONDER WITH ADS-B OUT ..................................................................................................... 26
6.5 ENVIRONMENTAL QUALIFICATION FORM ..................................................................................................................... 27
7 GENERAL INFORMATION .................................................................................................................... 29
7.1 INTRODUCTION.................................................................................................................................................................... 29
7.2 GENERAL DESCRIPTION .................................................................................................................................................... 29
7.3 TECHNICAL STANDARD ORDER (TSO) APPROVALS ..................................................................................................... 29
7.4 FAA NEXTGEN / 2020 MANDATE .................................................................................................................................. 30
7.5 INCOMPLETE SYSTEM ......................................................................................................................................................... 31
7.6 NON-TSO FUNCTIONS ....................................................................................................................................................... 31
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8 EQUIPMENT DESCRIPTION ................................................................................................................ 33
8.1 SYSTEMS OVERVIEW AND PLANNING ............................................................................................................................. 33
8.2 INPUT AND OUTPUT INTERFACES .................................................................................................................................... 34
8.3 GPS/GNSS INPUT .............................................................................................................................................................. 36
8.4 ALTITUDE INPUT ................................................................................................................................................................. 38
8.5 RF SUPPRESSION BI-DIRECTIONAL BUS ......................................................................................................................... 38
8.6 AUTOMATIC AIR/GROUND DETERMINATION .............................................................................................................. 38
8.7 ANTENNA PORT ................................................................................................................................................................... 38
9 SUPPORTED REGISTERS AND PARAMETERS .................................................................................. 39
9.1 MODE S.................................................................................................................................................................................. 39
9.2 ADS-B ................................................................................................................................................................................... 41
10 ELECTRICAL CONNECTIONS .......................................................................................................... 43
10.1 POWER / DATA CONNECTOR PINOUT & DESCRIPTIONS ............................................................................................ 44
10.2 BASIC INTERCONNECT DIAGRAM WITH OPTIONS .................................................................................................... 46
10.3 BASIC INTERCONNECT DIAGRAM MINIMUM CONNECTIONS .................................................................................. 47
11 EQUIPMENT INSTALLATION .......................................................................................................... 49
11.1 GENERAL .............................................................................................................................................................................. 49
11.2 UNIT AND ACCESSORIES SUPPLIED .................................................................................................................................. 50
11.3 UC10X INSTALLATION ....................................................................................................................................................... 51
11.4 ANTENNA & ANTENNA CABLE INSTALLATION ............................................................................................................ 52
12 INSTALLATION SETUP AND TEST .................................................................................................. 57
12.2 TEST AND CALIBRATION ITEMS ........................................................................................................................................ 58
12.3 CALIBRATION EQUIPMENT ................................................................................................................................................ 59
12.4 POST INSTALLATION CHECKOUT AND OPERATION ..................................................................................................... 59
13 INSTRUCTIONS FOR CONTINUED AIRWORTHINESS ................................................................ 61
13.1 SCHEDULED MAINTENANCE ............................................................................................................................................. 61
13.2 SERVICE LIFE ........................................................................................................................................................................ 61
13.3 REPAIRABILITY ..................................................................................................................................................................... 61
13.4 FIELD FIRMWARE UPDATES .............................................................................................................................................. 61
13.5 ADS-B ................................................................................................................................................................................... 61
14 REFERENCED & IMPORTANT DOCUMENTS ............................................................................... 63
15 ACRONYMS ........................................................................................................................................... 68
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List of Figures
Figure 1. UC10x Product Labels (SCALE 2:1) ........................................................................................................... 15
Figure 2. UC10x Product Label Mechanical Drawing (SCALE 2:1) ....................................................................... 16
Figure 3. UC10x Mechanical Drawing with Label Location (SCALE 1:1) ............................................................ 17
Figure 4. FCC Part 15 Declaration of Conformity – Location on 4 x 3 x 1” Product Box ................................ 18
Figure 5. FCC Part 15 Declaration of Conformity – Language on Product Box ................................................. 18
Figure 6. Example Electronic Label for Model Number UC100 ............................................................................ 19
Figure 7. Example Electronic Label for Model Number UC101 ............................................................................ 20
Figure 8. Example Electronic Label for Model Number UC102 ............................................................................ 20
Figure 9. Example Electronic Label for Model Number UC103 ............................................................................ 21
Figure 10. System-Level Block Diagram ...................................................................................................................... 33
Figure 11. Alternate System-Level Block Diagram .................................................................................................... 34
Figure 12. Connector Pinout (as viewed into transponder) ...................................................................................... 44
Figure 13. Connector Pinout (as viewed into the cable) ........................................................................................... 44
Figure 14. UC10x Basic System-Level Interconnect Diagram (with options) ....................................................... 46
Figure 15. UC10x Basic System-Level Interconnect Diagram (minimum connections) ..................................... 47
Figure 16. Mounting Hole Pattern Drawing (SCALE 1:1) ....................................................................................... 51
Figure 17. Example over-the-cable ferrite beads to troubleshoot “reradiating” issue ......................................... 56
List of Tables
Table 1. Document Revision History ............................................................................................................................. 8
Table 2. Documents Related to UC10x Products ........................................................................................................ 8
Table 3. UC10x TSO Authorizations by Product ...................................................................................................... 29
Table 4. FAA NextGen / 2020 Mandate Compliance by Product ......................................................................... 30
Table 5. TSO Deviations ................................................................................................................................................ 31
Table 6. Failure Condition Classifications ................................................................................................................... 32
Table 7. Supported Baud Rates for RS-232 Communication ................................................................................... 35
Table 8. Summary of acceptable data sources ............................................................................................................. 36
Table 9. GPS products for 2020 Mandate (14 CFR 91.227 or AMC 20-24 compliant system) ......................... 37
Table 10. GPS products for TABS (TSO-C199) compliant system ........................................................................ 38
Table 11. Mode S Uplink Formats (UF) Supported .................................................................................................. 39
Table 12. Mode S Downlink Formats (DF) Supported............................................................................................. 39
Table 13. Mode S BDS Registers Supported ............................................................................................................... 39
Table 14. Mode S Fields/Parameters Supported ........................................................................................................ 40
Table 15. ADS-B BDS Registers Supported ............................................................................................................... 41
Table 16. ADS-B Parameters Supported .................................................................................................................... 41
Table 17. Interface Pinout .............................................................................................................................................. 45
Table 18. Key for Pinout Table ..................................................................................................................................... 45
Table 19. Simplified Interpretation of MOPS Antenna Requirements ................................................................... 53
Table 20. Example maximum cable length by cable type ......................................................................................... 54
Table 21. Referenced & Important Standards & Regulatory Documents .............................................................. 63
Table 22. Definition of Acronyms ................................................................................................................................ 68
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1 Document

1.1 Revision History

Table 1. Document Revision History
Revision
Date
Description
Author
00
01 Oct 2016
Initial Draft
A. Hasegawa
01
08 Sep 2017
Updated part number, TSO disclaimer for draft release, FCC information, basic interconnect diagram
C. Peckham
02
26 Sep 2017
Incorporated feedback from TCB: removed FCC logo from labels, fixed MPE 20cm typo, changed “contains module” to ”contains certified transmitter”
C. Peckham

1.2 Product Documents

Table 2. Documents Related to UC10x Products
Doc#
Title
UC10x-001-IM
UC10x Installation Manual
UC10x-001-DS
UC10x Datasheet
UC10x-001-ICD
UC10x Interface Control Document
UC10x-001-UG
UC10x User Guide
UC10x Installation Manual
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2 Limited Warranty

This Urban Canyon Flight product is warranted to be free from defects in materials or workmanship for a period of two (2) years from the date of purchase. Urban Canyon Flight willat its sole optionrefund, repair, or replace any components that fail in normal use during the warranty period. Such repairs or replacement will be made at no charge to the customer for parts or labor, provided that the customer shall be responsible for all costs related to transportation. This warranty does not cover failures due to abuse, misuse, accident or unauthorized alteration or repairs. To determine failure root cause, customer may be required to provide information regarding the interface, including but not limited to electrical block diagrams/schematics, mounting drawings and fasteners, cable drawings, and production and assembly techniques used. Providing this information will help to determine if failure occurred under normal use, and will help with product improvement.
The warranties and remedies contained herein are exclusive and in lieu of all other warranties express or implied or statutory, including any liability arising under any warranty of merchantability or fitness for a particular purpose, statutory or otherwise. This warranty gives you specific legal rights, which may vary from state to state. In no event shall Urban Canyon flight be liable for incidental, special, indirect or consequential damages, whether resulting from the use, misuse, or inability to use this product or from defects in the product. Some states do not allow the exclusion of incidental or consequential damages, so the above limitations may not apply to you.
Urban Canyon Flight retains the exclusive right to repair or replace the unit or software or offer a full refund of the purchase price at its sole discretion. Such remedy shall be your sole and exclusive remedy for any breach of warranty. To obtain warranty service, contact Urban Canyon Flight Authorized Service Center. For assistance in locating a Service Center near you, call Urban Canyon Flight Customer Service at one of the numbers shown below.

2.1 Unpack and Inspect Before Use

Unpack the unit with caution. Before installation, visually inspect for transport damages. If the unit is damaged, notify the shipping company to file a claim for the damage. To justify the claim, save the original packaging materials and shipping container. Store packing material within shipping container for reshipment, if necessary.

2.2 Do not disassemble

This product is not intended to be disassembled. Do not attempt to open the enclosure.
WARNING: Any attempt to disassemble or open the enclosure will void the warranty and may result in personal injury or permanent product damage.
Urban Canyon Flight
145 E Jewett Blvd STE 301
White Salmon, Washington 98672 U.S.A.
Phone: 509-493-XXXX
Fax: 509-493-XXXX
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3 Software License Agreement

By using an Urban Canyon Flight Transponder, you agree to be bound by the terms and conditions of the following license agreement. Please read this carefully.
Urban Canyon Flight grants you a limited license to use the software embedded in this device (the “Software”) in binary executable form in the normal operation of the product. Title, ownership rights and intellectual property rights in and to the Software remain in Urban Canyon Flight.
You acknowledge that the Software is the property of Urban Canyon Flight and is protected under the United States of America copyright laws and international copyright treaties. You further acknowledge that the structure, organization and code of the Software are valuable trade secrets of Urban Canyon Flight and that the Software in source code form remains a valuable trade secret of Urban Canyon Flight. You agree not to decompile, disassemble, modify, reverse assemble, reverse engineer or reduce to human readable form the Software or any part thereof or create any derivative works based on the Software. You agree not to export or re-export the Software to any country in violation of the export control laws of the United States of America.
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4 Safety and Security

4.1 For your safety

To prevent damage to your product or injury to you or to others, please read the following safety precautions in their entirety before using the product and visit our website at www.ucflight.com to obtain further / current safety and security information.

4.2 Safe Exposure Limits

It is the responsibility of the UC10x owner to ensure the maximum radiofrequency (RF) radiation exposure limits are not exceeded.
WARNING: A separation distance of 40 cm must be provided between the antenna and all persons.

4.3 Use only provided and/or recommended cables & accessories

Only use cables, antennas, and power sources provided with the Product, or recommended herein, or as required in appropriate regulatory documents such as applicable TSO(s) / MOPS.

4.4 Licensing

It is the responsibility of the UC10x owner to obtain proper licensing before using the transponder.
WARNING: This equipment has received an FAA transmit license for manned aircraft and a license for unmanned aircraft operating above 500 ft. AGL.

4.5 Professional Installation Disclaimer

The purpose of this document is to assist OEMs in integrating the UC10x family into their equipment designs.
The UC10x family is intended to be professionally integrated by OEMs into their equipment designs.
WARNING: Changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate the equipment. The installer shall be responsible for ensuring that the proper antenna is employed so that the antenna requirements of TSO-C112E (RTCA/DO-181E
§2.215) or TSO-C74d (RTCA/DO-144A §2.2.11) or TSO-C66c (RTCA/DO-189 §2.2.17), as applicable, are met and limits of 47 CFR 87.131 are not exceeded.
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4.6 Design Approval

The conditions and tests required for the TSO approval1 of the UC10x (UC100, UC101, UC102 and UC103) Transponders are minimum performance standards. The TSO identifies the minimum performance standards, tests, and other conditions applicable for issuance of design and production approval of the article. TSO approval is the responsibility of the aviation authority (FAA) and is in progress for UC10x2.

4.7 Installation Approval

The equipment should be installed in the aircraft in a manner consistent with acceptable workmanship and engineering practices and in the accordance with the instructions set forth in this publication. To ensure that the system has been properly and safely installed in the aircraft, the installer should make a thorough visual inspection and conduct an overall operational check of the system on the ground prior to flight.
The TC or STC provides installation approval from the FAA. This installation manual (IM) is intended to assist with installation and integration, but does not provide FAA-certified installation approval. This is a separate process.
1
FAA certifications in progress
2
TSO approval is for design and manufacturing. Thus, customers requiring TSO-approved units, will be required to purchase new units. In other words, there is no way to “retrofit” a non-TSO unit into a TSO unit at a later date, it is simply not practical.
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5 FCC Certification and Compliance

This section provides warning statements/disclaimers required by the FCC. Additionally, this section provides operating requirements and labeling requirements that comply with FCC requirements.
Compliance with this section does not guarantee authorization of use. Requirements of other regulatory bodies (such as FAA and ICAO), discussed in part elsewhere in this document, will be required depending on the specific use case. Understanding the regulations are the sole responsibility of the end user.
Changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate
the equipment.

5.1 FCC ID

The UC10x family FCC ID is 2ANAE-UC10X

5.2 FCC Radiation Exposure Statements

This equipment complies with FCC radiation exposure limits set for an uncontrolled environment. This equipment should be installed and operated with a minimum distance of 40 cm maintained between the radiator and any persons when the transponder is powered on and the radio in an active mode.
The antenna(s) used for this transmitter must not be co-located (within 40 cm) or operating in conjunction with any other antenna or transmitter.

5.3 FCC Interference Statements

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one of the following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
This device complies with Part 15 of the FCC Rules [and with Industry Canada (IC) license-exempt RSS standard(s)]. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
FCC CAUTION: Any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate this equipment.
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5.4 FCC OEM Labeling Requirements for End-Product

The device is labeled with its own FCC ID Certification Number. In the event that the device is installed within another device, and the FCC ID Certification Number is not visible, the end device into which the device is installed must display a label referring to the enclosed certified transmitter. The final end product must be labeled in a visible area with the following:
"Contains Certified Transmitter FCC ID: 2ANAE-UC10X"
or
"Contains FCC ID: 2ANAE-UC10X"
The OEM must only use approved antenna(s) listed above, which have been certified with the device.

5.5 FCC OEM End-Product User Manual Statements

The OEM integrator should not provide information to the end user regarding how to install or remove this RF certified transmitter or change RF related parameters in the user manual of the end product.
Other user manual statements may apply.
Compliance statement only valid if used with certified/approved antenna or antenna types. See list of approved antenna(s)/antenna characteristics.
Label must be placed on enclosure exterior and must be clearly visible.

5.6 FCC-Compliant Antenna & Cable

5.6.1 Minimum Cable Loss

The minimum cable loss is 0 dB (direct connection to antenna).
No external amplifier is allowed.

5.6.2 Maximum Cable Loss

The maximum cable loss is 1.5 dB.

5.6.3 Antenna Gain

Antenna Information: 1030-1090 MHz, linearly-polarized antenna, Gain: 5.2 dBi max3.
3
See section 11.4 Antenna for more information on antenna requirements.
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5.7 Product Label

Figure 1. UC10x Product Labels (SCALE 2:1)
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Figure 2. UC10x Product Label Mechanical Drawing (SCALE 2:1)
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5.7.1 Product Label Location

Figure 3. UC10x Mechanical Drawing with Label Location (SCALE 1:1)4
4
NOTE: this is a simplified drawing. Contact us for ASME Y14.5 / ISO 16792 fully-specified drawing appropriate for ISO9001/AS9100 Quality Management Systems (QMS) (in progress).
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5.7.2 Product Box Label

Figure 4. FCC Part 15 Declaration of Conformity – Location on 4 x 3 x 1” Product Box
Figure 5. FCC Part 15 Declaration of Conformity – Language on Product Box
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5.8 Electronic Labeling (E-Label)

The E-LABEL Act of 20145 allows manufacturers to display labeling electronically, using a display.
The UC10x is an incomplete system, and does not include a physical display.
OEMs integrating the UC10x into their equipment designs are required to provide a human interface to the pilot / remote pilot, and must provide an electronic label consistent with FCC requirements6 7. Figure 6, Figure 7, Figure 8, and Figure 9 below provide example electronic label for UC100, UC101, UC102, and UC103, respectively.
FCC CAUTION: It is the responsibility of the installer to confirm this label meets all requirements for their application and local regulatory requirements

5.8.1.1 Example UC100 E-Label

Figure 6. Example Electronic Label for Model Number UC100
5
For more background information on this relatively recent legislation, see H.R.5161 – E-LABEL Act, Public Law 113-
197, and FCC 15-92 NOTICE OF PROPOSED RULEMAKING, Adopted July 17, 2015.
6
See FCC Electronic Labeling Guidance contained in KDB 784748 D02 e labelling v01
7
This section focuses on human interface requirements for compliance with FCC regulations. Additional human interface requirements can be found in the TSO(s) and MOPS, and other locations, depending on product and use case. This is not intended to be a comprehensive list of requirements pertaining to the UC10x human interface.
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5.8.1.2 Example UC101 E-Label

Figure 7. Example Electronic Label for Model Number UC101

5.8.1.3 Example UC102 E-Label

Figure 8. Example Electronic Label for Model Number UC102
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5.8.1.4 Example UC103 E-Label

Figure 9. Example Electronic Label for Model Number UC103
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