Upswung Sentry Swing Installation And Maintenance Manual

Sentry Swing Residential Electro-mechanical Vehicular Swing Gate Operator
The SentrySwing Opener and electronic control unit for automation of residential swing gates.
Upswung LLC declines all responsibility for any inaccuracies contained in this manual and
reserves the right to make modifications – without prior notice. Any gate automated operator
should be installed by qualified personnel and inspected by the local Building Department
authorities. Upswung LLC and its associates accepts no responsible for injury or damages due
to the installation and/or operation of Sentry Swing Gate openers.
CE DECLARATION OF CONFORMITY OF MACHINES
Warnings for the installer General
(Directive 89/392/EEC, Annex II, Part B)
Manufacturer: FAAC S.p.A. Address: Via Benini, 1 – 40069 Zola Predosa Bologna – Italy Declares that: Domoswing A.K.A. Estate Swing (USA) mod operator
Is built to be integrated into a machine or to be assembled with other machinery to create a machine under the provisions of Directive
89/392/EEC, and subsequent amendments 91/368/EEC, 93/44/EEC.
Conforms to the essential safety requirements of the following EEC directives:
Bologna, January 1, 2002
Managing Director A. Bassi
o 73/23/EEC and subsequent amendment 93/68/EEC, 89/336/EEC and subsequent amendment 92/31/EEC and 93/68/EEC. o And also declares the it is prohibited to put into service the machinery until the machine in which it will be integrated or of which it
will become a component has been identified and declared as conforming to the conditions of Directive 89/392/EEC and subsequent amendments assimilated under national laws under DPR #459 of July 24, 1996.
safety obligations
1. Attention! To ensurethe safetyof people, it is important that you read all the following instructions. Incorrect installation or incorrect use of the product could cause serious harm to people.
2. Carefully read the instructions before beginning to install the product.
3. Store these instructions for future reference.
4. This product was designed and built strictly for the use indicated in the documentation. Any other use, not expressly indicated here, could compromise the good condition/operation of the product and/or be a source of danger.
5. FAAC declines all liability caused by improper use or use other than that for which automated system was intended.
6. Do not install the equipment in an explosive atmosphere; the presence of inflammable gas or fumes is a serious danger to safety.
7. The mechanical parts must conform to the provisions of Standards EN 12604 and EN 12605.
For non-EU countries, to obtain an adequate level of safety, the standards mentioned above must be observed, in addition to national legal regulations.
8. FAAC is not responsible for failure to observe Good Technique in the construction of the closing elements to be motorized, of for any deformation that may occur during use.
9. The installation must conform to Standards EN 12453 and EN 12445. The safety level of the automated system must be C+D.
10. Before attempting any job on the system, cut out electrical power and disconnect the batteries.
11. The main power supply of the automated system must be fitted with an all-pole switch with contact opening distance of 3 mm or greater. Use of a 6A thermal breaker will all-pole circuit break is recommended.
12. Make sure that a differential switch with threshold of 0.03 A is fitted upstream of the system.
13. Make sure that the earthing system is perfectly constructed, and connect metal parts of the means of the closure to it.
14. The automated system is supplied with an intrinsic anti-crushing safety device consisting of a torque control. Nevertheless, its tripping threshold must be checked as specified in the Standards indicated at point 10.
15. The safety devices (EN 12978 standard) protect any danger areas against mechanical movement risks, such as crushing, dragging, and shearing.
16. Use of at least one indicator-light (e.g. FAACLIGHT 12VDC) is recommended for every system, as well as a warning sign adequately secured to the frame structure, in addition to the devices mentioned at point “15”.
17. FAAC declines all liability as concerns safety and efficient operation of the automated system, is system components not produced by FAAC are used.
18. For maintenance, strictly use original parts by FAAC.
19. Do not in any way modify the components of the automated system.
20. The installer shall supply all information concerning manual operation of the system in case of an emergency, and shall hand over to the user the warnings handbook supplied with the product.
21. Do not allow children or adults to stay near the product while it is operating.
22. Keep remote controls or other pulse generators away from children, to prevent the automated system from being activated involuntarily.
23. Transit through the leaves is allowed only when the gate is fully open.
24. The user must not attempt any kind of repair or direct action whatever and contact qualified personnel only.
25. Do not short-circuit the poles of the batteries and do not try to recharge the batteries with power supply units other than Master or Slave cards.
26. Do not throw exhausted batteries into containers for other waste but dispose them in the appropriate containers to enable them to be recycled.
27. Anything not expressly specified in these instructions is not permitted.
Sentry Swing Summary
The Sentry Swing is only to be used for vehicular swing gates in a Class I setting.
Class I: A vehicular gate opener (or system) intended for use in a home of one-to-four
single family dwelling, or a garage or parking area associated therewith. The FAAC Sentry Swing automated system was designed and built for controlling vehicle
access. Do not use for any other purpose. TheSentry Swing automated system automates residential swing-leaf gates with leaves of up to 12’ in length. It consists of a locking electro­mechanical linear operator, powered by a 12V DC battery,coupled with controlboard recharging the battery. The SLAVE equipment(required on 2-leaf gates only) is controlled by the MASTER equipment to which all accessories and pulse generators are connected. The MASTER card
can be programmed and is used to set the following: function logics, work times (by self­learning) and pause times, leaf speed, and the sensitivity of the anti-crushing de-vice. The locking screw drive system will automatically lock when the motor is not operating. A releasesystem enables the gate to be moved by hand in case of a systemfailure.
Read all Instructions first BEFORE attempting
any Installation!
SECTION:
1. Review of specifications, warnings, parts, and tools
Specifications of the Sentry Swing and System Overview & Preliminary Checks 1.2
Sentry Swing Parts List 1.3
Tools Needed for Installation 1.4
2. Pre-installation charging
Control Board Layout 2.1 IMPORTANT: Charging Battery Prior to Use 2.2-.3
3. Basic Installation
IMPORTANT: 5” x 5” Setback 3.1 Installation of Mounting Hardware and Arm 3.2-.6
4. Mounting Control Box
1.1
Finding Location and Mounting
5. Pre-Learning Connections
Removable Terminal Strip 5.1 Installing temporary safety jumpers 5.2
Actuator Arm and Dual Power Connections Installing the Receiver and Transmitter 5.4
Power 5.5
6. Basic Programming
Programming Gate Movement Variables 6.1
i.e. auto close, speed, force, delays
Gate Movement Variables LED Chart
4.1
5.3
6.2
We strongly suggest studying every page of the instruction
opener or usage warnings. Although we have marked these as
manual before at-tempting installation.
SECTION:
7. Diagnostics & Troubleshooting
Simple Diagnostics 7.1
Trouble Shooting 7.2-.5 Logic Summaries and Flow Charts 7.6-.7
8. Alternate Mounting and Programming
Push-to-Open Installation 8.1-.5 Complete Learning Process 8.6-.10
9. Accessories 9
Accessory Terminals 9.1-.2 Photocell& Safety Device Guide 9.3-.4
Installing Accessories 9.5
Marks pages with very important warnings, please read the entire manual. Every step to the correct installation of your gate opener.
MODEL Sentry Swing
Power Supply 115V AC/ 12V DC Rated Absorbed Power (W) 48
Max Static Force (N) 1700 Load-free linear speed (in./sec.) 1.25
Rod effective stroke (in.) 11 Use frequency (cycles/hour) 5
Consecutive cycles on charged battery Max. 15 Battery recharge time 10 min. for each full cycle
Operating ambient temperature -4 to 131 Deg F Operator weight (lbs) 4.85
Protection class IP 44 Gate leaf max length (ft.) Up to 12
Gate leaf max weight (lbs.) Up to 550 Operator overall dimensions LxHxD(in.) See below
Length of operator power cable (ft.) 2.3
.
The system display to the below is a recommended standard system. Other approved
accessories can be installed. Photo sensors and a flashing light indicating gate movement is
Notes: 1) Do not extend operator connection cables
2) When laying electrical cables, use appropriate rigid and/or flexible tube
Do not run any wires in the same conduit as 110 AC power that may be in the area. This will cause
unwanted interference
recommended for safety purposes
1,2 Sentry Swing Operator
3 Photocells (not included) 4 Master control board
5 Slave control board 6 Push button opening device (not)
7 Receiver extension (not included) 8 12Vdc flashing lamp (not included) 9 Positive stop included. 10 AC transformer
IMPORTANTINSTALLATIONNOTES:
To ensure safety and an efficiently operating automated system, make sure the following conditions are observed.
The gate and post must be suitable for being automated. Check that the structure is sufficiently strong and rigid, and its dimensions and weights conform to those indicated on page 1. Make sure the leaves move smoothly without any irregular friction during
entire travel.
Make sure the hinges are in good condition. Ball bearing hinges are ideal for
gates weighing over 200 lbs. or over 10’ in length.
Make sure the gate is plumb and level.The fence post must be secured in the ground with concrete. This will
prevent alteration of alignments and leveling during installation and during cycles.
Basic Tools NeededPower Drill
Crescent Wrench3/8”, 1/4”, 5/16” Drill
Bits
HacksawFlat Head
Screwdriver
Master Kit
A. Control Box B. Operator Arm C. Gate Mount Bracket
D. Post Mount Brackets E. Transmitter F. Receiver G. Post Mounting nut, Manual
Release Key & Bracket Bushing
H. Transformer Mounting Hardware
4 - 1/4” Carriage bolts, washers, nuts 1 - 3/8”x 1” Carriage bolt, washer, nut 1 - 5/16”x1” bolt
washer, nut
Slave (additional Parts)
A. Control Box B. Operator Arm C. Gate Mount Bracket
D. Post Mount Brackets G. Post Mounting nut, Manual Release Key
& Bracket Bushing
50’ 2 conductor stranded direct burial wire Mounting Hardware
4 - 1/4” Carriage bolts, washers, nuts 1 ­3/8”x 1” Carriage bolt, washer, nut 1 ­5/16”x1” bolt washer, nut
Tape MeasureLevel
Wire StrippersC-clamps
Start and stop post, bracket or door stop. Although the FAAC features soft
start/stop it is still necessary to have a closed stop post for 3 reasons:
1) During the learn mode the gate will need to make contact with a closed stop point to learn its limits (open as well if doing 1 touch programming, unnecessary if doing manual programming.)
2) A closed stop point is necessary for proper operation of your opener cycles and stabilization of the closed position.
3) Having a start and stop point permanently in place may extend the life of the operator by absorbing some of the momentum of the gate during open and close cycles.
16 gauge 2 conductor stranded direct burial low voltage wire will be
required to run power to your operator. Length is determined by distance
betweentransformer power supply and the control box.
2 - 3/8” Carriage Bolts with nuts and washers will be needed to connect
the “L” shaped. Length will be determined by the size of your posts.
A metal support bracket may be needed to achieve the appropriate 5”x 5”
setback. The metal support bracket will be bolted or welded to your post to give a larger amount of space to mount the provided mounting bracket.
A voltage meter may be necessary to run diagnostic checks.
Control Board Wiring
F15A Bus connection
Warning !!: Study the control board and read this section thoroughly before attempting to operate your gate opener.
Warnings:
Before attempting any job on the control board (connections,
maintenance), turn off electrical power and unplug the support battery.
Install a surge protector upstream of your opener, the opener is not power
surge proof nor will power surge damage be covered under warrantee.
Always separate power from control and safety cables (push-buttons,
receivers, photocells, etc.). To avoid any electrical noise, use separate sheaths or a shielded cable (with earthed shield).
LED
P
P 1 P 2
F 1 J 1
J 2 J 3
J 4 J 5
Programming LEDs
Power ON and diagnostics LED “Function” programming push-
button “Value” programming push-button Battery and motor
fuse - F15A Accessories Terminal board
Transformer Terminal board Motor connection terminal
Battery connector
P
Power ON and diagnostic LED Battery
F 1
and motor fuse -
J 2
terminal boa
J 3
board Battery connector
ChargeBatteryPriortoUse.
Before beginning any electrical stages of installation we highly recommend charging the battery on the control board for 12 hours. This can be done anywhere there is an outlet available.
1. Plug the battery into the control board (fig 1). For charging purposes it is not necessary to hook the receiver to the battery or control board.
2. Insert the wires from the supplied AC transformer into terminal J2 of the Master board which is to the left of the battery terminal and fuse (fig 2).
BESIDES THE PROVIDED TRANS­FORMER TO THE CONTROL BOARD.
Master or Single Unit Charging ONLY
3. For a Dual gate opener unit, charge the slave board by wiring it to the
master board terminal strip. [terminal 6 of the master must connect with the right side of J2 on the slave and terminal 15 of the master must connect with the left side of the slave] (fig 3)
NEVER CONNECT POWER FROM ANY SOURCE DIRECTLY TO THE SLAVE BOARD. The slave board may ONLY be connected to the Master control board.
Let the unit charge for 12 hours, after remove both the transformer power and the battery. You can now proceed with the installation process.
From Master ON L Y
Dual Unit Slave Charging
Rear Mount 5” by 5”offset Setup
The 5” x 5” is a very important requirement to be aware of during installation of the post mounting bracket. The 5” x 5” setback allows the operator arm to achieve appropriate and equal leverage during opening and closing cycles. Brackets may be welded or bolted. Make sure if you weld the brackets to “tack” them on first to check travel before permanently welding them.
This page illustrates the installation and shows examples of the 5”x
5” setback. Install the brackets according to the installation
directions following this page.
To determine your 5” x 5” setback position measure from the center of the gate hinge back to-wards the inside of the gate, perpendicular to the gate, 5”.
Then making a 90 degree turn in the direction of the post, parallel to the
gate, measure 5”. We have includeda setback card with
the measurements in with your operator.
This point will be your rear pivot point for your opener arm. Position your mounting bracket so one of the holes
point.
Mounting SentryArm and Hardware
1. Set up closed stop points for your
gate. The closed stop points can be a plate on the end of the gate that
comes in contact with an adjacent post or an industrial door stop. (Many gates need an extension piece added tomakecontactwiththedoorstop.
Examples of industrial door stops
2. First clamp the “L” shaped post mounting bracket to the post. The side with two holes, rectangular in shaped, should be against the post.
3. Line up the center hole on the “tear” shaped post mounting bracket with the hole on the on the “L” shaped bracket. Insert the 3/8”x 1” bolt and loosely affix the nut and washer.
4. Measure the 5”x5” setback that was elaborated on
in the beginning of this section.
5. Using the rear hole on the “tear” shaped bracket, drill a 5/16” diameter hole in the “L” shaped bracket.
6. Inset the 5/16” bolt in the drilled rear hole. Tighten the nuts on both bolts and leave the combined brackets clamped to the post.
7. Check your operator arm. The pin should be stopped on the front part of the operator arm. If the pin is not, turn the manual release key in the front lock hole clockwise until it reaches the front stop position.
Extend the operator pin in this manner ONLY. Any other method may damage the arm.
NOTE: The front stop position IS NOT THE FULL
CLOSED POSITION, it is the common point of reference for counting manual
turns.
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