Upsen Queen Star Series, RM Series, RM10KS, RM6KS, RM31 10KS User Manual

USER MANUAL

Queen Star Series Online UPS 6K-20KVA

Contents

1. Brief introduction.......................................................................1-6

1.1 System and model description.............................................................1

1.2 Description of commonly used symbols.............................................2

1.3 Appearance.......................................................................................2-5

1.4 Product specification and performance............................................5-6

2. Safety Instruction..........................................................................7

3. Installation................................................................................8-14

3.1 Unpacking and inspection...................................................................8

3.2 Input and output power wiring and protective earth ground

installation....................................................................................8-10

3.3 Operating procedure for connecting the long backup time model UPS

with the external battery.............................................................10-11

3.4 Parallel operation.........................................................................11-14

4. Operation and Operating mode............................................15-22

4.1 Operation......................................................................................15-16

4.2 Operating mode............................................................................16-22

5. Battery maintenance...................................................................23

6. Notes for battery disposal and battery replacement................24

7. Troubleshooting.....................................................................25-26

Appendix 1 Description of Display panel.................................27-28

Appendix2 Indicator and alarm...............................................29-30

8. Chapter Operation (LCD model) ........................................31-42

8.1 Operation Display Panel....................................................................31

8.2 Operation Mode...........................................................................32-36

8.3 Operating Instructions..................................................................36-38

8.4 Checking UPS function.....................................................................38

8.5 Setting the output voltage and frequency.....................................38-39

8.6 Troubleshooting...........................................................................39-42

1. Brief introduction

1.1 System and model description

The On-Line-Series is an uninterruptible power supply incorporating double-converter technology. It provides perfect protection specifically for strict load. The double-converter principle eliminates all mains power disturbances. A rectifier converts the alternating current from the socket outlet to direct current. This direct current charges the batteries and powers the inverter. In the event of power failure, the maintenance-free batteries power the inverter. Thus the inverter generates a sine wave AC power, which permanently supplies the loads.

Designed with the proven on-line, double conversion architecture, this series of UPS offers the greatest degree of availability in power protection and provides continuous high-quality AC power to connect strict load, especially for the basic equipments in some areas as: finance, communication, government, traffic, manufacture, education and so on.

This manual is applicable to the following models:

Type Model Input Battery

Standard

Long back

up time

6KVA 6K Single phase + N Inbuilt 10KVA 10K Single phase + N Inbuilt 6KVAL 6KL Single phase + N External battery bank

10KVAL 10KL Single phase + N External battery bank 10KVAL 31 10KL Thr ee-phase + N + PE External battery bank 12KVAL 31 12KL Thr ee-phase + N + PE External battery bank 15KVAL 31 15KL Thr ee-phase + N + PE External battery bank 20KVAL 31 20KL Thr ee-phase + N + PE External battery bank

Alert you to pay special

Do not dispose w

ith

1. Brief introduction

1.2 Description of commonly used symbols

The following symbols will be used in this manual and may appear during the course of your practical applications. Therefore, all users should be familiar with them and understand their meanings.

Notation and Explanation

Notation

Caution of high voltage

Idle or shut down the UPS

Alternating current source (AC)

Direct current source (DC)

1.3 Appearance

Explanation Notation

attention

Turn on the UPS

Turn off the UPS

Explanation

Protective ground

Alarm silence

Overload indication

Battery check

Recyclable

ordinary trash

Battery

BACK VIEW OF 6K

1. Brief introduction

BACK VIEW OF 6KL

BACK VIEW OF 10K

1. Brief introduction

BACK VIEW OF 10KL

BACK VIEW OF 31 10KL

1. Brief introduction

BACK VIEW OF 31 12KL/31 15KL/31 20KL

1.4 Product specification and performance

●General specification

Power Rating Model

6KVA/4.8KW 6K 50

6KVA/4.8KW 6KL 50

10KVA/8KW 10K 50

10KVA/8KW 10KL 50

10KVA/8KW 31 10KL 50

12KVA/9.6KW 31 12KL 50

15KVA/12KW 31 15KL 50

20KVA/16KW 31 20KL 50

Frequency

(Hz)

Voltage (VAC) Current Voltage Current

Note: Output voltage can be set: 200V/208V/220V/230V/240V.

Frequency can be set as 60Hz.

Input Output

(120-274)

(120-274) (120-274)

(120-274) (120-274) (120-274)

(120-274) (120-274)

32Amax 220VAC 27A 560x260x717 61.5 32Amax 220VAC 27A 533x260x501 21 50Amax 50Amax 50Amax 220VAC 45A 533x260x501 24 80Amax 220VAC 54A 560x260x717 39.5 80Amax

100Amax 220VAC 91A 560x260x717 39.5

Dimensions

(L*W*H)mm

220VAC 45A 560x260x717 67.5

220VAC 45A 533x260x501 23

220VAC 68A 560x260x717 39.5

Weight

(kg)

1. Brief introduction

Current

●Electrical performance

Model Voltage Frequency Power Factor

6K(L)/10K(L) Single-phase(220VAC/230VAC)

31 10KL/31 12KL/

31 15KL/31 20KL

Voltage

regulation

±1% 0.8 lag

Power

factor

Three-phase (380VAC/220VAC、 380VAC/230VAC)

Frequency Distortion Overload capacity

Line mode: (1)、Synchronized 46 ~ 54Hz; (2)、50Hz (Line 40~ 46 and 54~ 60Hz) Battery mode: 50Hz

Input

Output

THD<2%

Full load

(Linear

load)

50/60Hz >0.99(Full load)

50/60Hz >0.95(Full load)

105%-125%load

transfers to bypass

mode after 1 minutes;

125-135% load

transfers to bypass

mode after 30second

crest ratio

3:1

maximum

●Operating environment

Temperature Humidity Altitude Storage temperature

0℃-40℃ <95% <1000m 0℃-40℃

Note: If the UPS is installed or used in a place whe re the altitude is above

than 1000m, the output power must be decrease in use, please refer to the following:

Altitude(M) 1000 1500 2000 2500 3000 3500 4000 4500 5000

Load 100% 95% 91% 86% 82% 78% 74% 70% 67%

2. Safety Instruction

● Even if the interruptible Power System (UPS) is not connected to utility power, the output socket of the UPS may still present 220V/230V output voltage.

● If it is necessary to replace the external battery cord or power cord, please purchase the original material from the service center or distributor of our company so as to avoid overheat or spark resulting in fire due to insufficient capacity.

● Do not let battery or batteries get close to any heating source and do not incinerate battery or batteries, they may explode.

● Do not open or mutilate the battery or batteries, released electrolyte is highly poisonous and harmful to the skin and eyes.

● Do not short the positive and negative of battery electrode. Otherwise, it may cause electric shock or fire.

● To avoid the risk of being shocked, please do not attempt to open the case of the UPS.

● A battery can present a risk of electric shock and high short circuit current.

● Do not plug household appliance such as hair dryers to UPS.

3. Installation

3.1 Unpacking and inspection

1) Unpack the packaging and check the package contents. The shipping

package contains:

● A UPS

● A user manual

● A communication cable

2) Inspect the appearance of the UPS to see if there is any damage during

transportation. Do not turn on the unit and notify the carrier and dealer immediately if there is any damage or lacking of some parts.

3.2 Input and output power wiring and protective earth ground

installation

3.2.1 Notes for installation

1) The UPS must be installed in a location with good ventilation, far away

from water, inflammable gas and corrosive agents.

2) The UPS should not be tilted. The air inlet port at the lower part of the

front panel and the fan outlet port on the rear panel should not be blocked so as to ensure good ventilation (Allow at least 0.5m of space on each side).

3) In case if the UPS is unpacked, installed and used at very low

temperatures, condensation of water drops may appear. It is necessary to wait until the UPS is fully dried inside out before proceeding to installation and use. Otherwise, there may be a risk of electric shock.

3.2.2 Installation

Installation and wiring must be performed in accordance with the local electric code and the following instructions by professional personnel. For safety, please cut off the mains power breaker before installation. The battery breaker also needs to be cut off if it is a long backup time model.

1) Open the terminal block cover located on the rear panel of the UPS

(please refer to the appearance diagram).

2) For 6K(L) UPS, it is recommended to select the UL1015 10AWG (6mm

wire or other insulated wire which complies with AWG Standard for the UPS input and output wirings.

)

3. Installation

3) For 10K(L)/31 10KL UPS, it is recommended to select the UL1015

8AWG (10 mm2) wire or other insulated wire which complies with AWG Standard for the UPS input and output wirings.

4) For 31 12KL/31 15KL/31 20KL UPS, it is recommended to select the

UL1015 6AWG (25mm2) wire or other insulated wire which complies with AWG Standard for the UPS input and output wirings.

Note: Do not use the wall receptacle as the input power source for the

UPS, as its rated current is less than the UPS’s maximum input current. Otherwise the receptacle may be burned and destroyed. (Please refer to section 1.4)

5) Connect the input and output wires to the corresponding input and output

terminals according to the following diagram.

Note: You must make sure that the input and output wires and the input and

output terminals are connected tightly.

6) The protective earth ground wire refers to the wire connection between

the equipment which consumes electro-equipment and the ground wire. The wire diameter of protective earth ground wire should be at least as above mentioned for each model and green wire or green wire with yellow ribbon wire is used.

7) After having completed the installation, make sure the wiring is correct.

8) Please install the leak current protective breaker at the output power

distribution panel of the UPS if necessary.

9) To connect the load with the UPS, please turn off all the loads first, then

perform the connection and finally turn on the loads one by one.

10) No matter the UPS is connected to the utility power or not, the output

of the UPS may have electricity. The parts inside the unit may still have hazardous voltage after turning off the UPS. To make the UPS have no output, power off the UPS, and then disconnect the utility power supply.

11) Suggest charging the batteries for 8 hours before use. After connection,

turn the input breaker in the “ON” position, the UPS will charge the batteries automatically. You can also use the UPS immediately without charging the batteries first, but the backup time may be less than the standard value.

3. Installation

12) If it is necessary to connect the inductance load such as a monitor or a laser printer to the UPS, the start-up power should be used for calculating the capacity of the UPS, as its start-up power consumption is too big when it is started.

Input and Output Terminal Block wiring diagram of 6K(L)/10K(L)

Input and Output Terminal Block wiring diagram of

31 10KL/31 12KL/31 15KL/31 20KL

3.3 Operating procedure for connecting the long backup time

model UPS with the external battery

3.3.1 The nominal DC voltage of external battery pack is 192VDC. Each battery pack consists of 16 pieces of 12V “maintenance-free” batteries in series. To achieve longer backup time, it is possible to connect multi-battery packs, but the principle of “same voltage, same type” should be strictly followed.

3.3.2 For 6KL/10KL/31 10KL/31 12KL/31 15KL/31 20KL, the procedure of installing battery bank should be complied with strictly. Otherwise you may encounter the hazardous of electric shock.

3. Installation

1) A DC breaker must be connected between the battery pack and the

UPS. The capacity of breaker must be not less than the data specified in the general specification as follow.

Model 6K 6KL 10K 10KL 31 10KL 31 12KL 31 15KL 31 20KL Battery voltage Battery

current

Note: 240VDC battery voltage can be choose for 6K(L)/10K(L).

192VDC 192VDC 192VDC 192VDC

34A max. 34A max. 56A max. 56A max.

192VDC

56A max. 62A max. 78A max. 104A max.

192VDC 192VDC

192VDC

2) Set the battery pack breaker in “OFF” position and connect the 16 pieces of batteries in series.

3.3.3 To complete the connection by plugging the connector of the external battery cable into the external battery socket of the UPS. Do not attempt to connect any loads to the UPS now. You should connect the input power wire to the right position first. And then set the breaker of the battery pack in the “ON” position. After that set the input breaker in the “ON” position. The UPS begins to charge the battery packs at the time.

3.4 Parallel operation

3.4.1 Brief introduction of the redundancy

N+X is currently the most reliable power supply structure. N represents the minimum UPS number that the total load needs; X represents the redundant UPS number, i.e. the fault UPS number that the system can handle simultaneously. The bigger the X is, the higher reliability of the power system is. For occasions where reliability is highly required, N+X is the optimal mode. As long as the UPS is equipped with parallel cables, up to 3 of them can be connected in parallel to realize output power sharing and power redundancy.

3.4.2 Parallel installation

1) Users need to opt a standard 25-pin communication cable, which should have 25 cores, corresponding stitches and shield, as the UPS parallel cable. The length of the parallel cable is appropriate to be less than 3 m.

2) Strictly follow the stand-alone wiring requirement to perform the input wiring of each UPS.

3. Installation

Model No.

Capa

city of breaker

6K(L)

≥40A/250VAC

10K(L)/3

10KL

≥60A/250VAC

31 12KL /31

15KL/3

20KL

≥100A/250VAC

3) Connect the output wires of each UPS to an output breaker panel first, and then connect the wiring to the load via the breaker panel.

4) The parallel UPS must be equipped with battery individually.

5) Please refer the figure followed to see the wiring of parallel operation. The capacity of the breaker must be not less than the specification as follow.

*The requirement of the output wiring is as follows:

●When the distance between the UPSs in parallel and the breaker panel is less than 20 meters, the difference between the wires of input & output of the UPSs is required to be less than 20%;

●When the distance between the UPSs in parallel and the breaker panel is greater than 20 meters, the difference between the wires of input & output of the UPSs is required to be less than 10%.

3.4.3 Operation and maintenance

1) To perform the general operation, follow the stand-alone operating

requirement.

2) Start up: The units transfer to INV mode simultaneously as they start up sequentially in utility power mode.

Shutdown: the units shut down sequentially in INV mode. When the last one completes the shutdown action, each unit will shut down the inverter simultaneously and transfer to bypass mode.

3) To perform the maintenance, follow the stand-alone requirement.

+ 30 hidden pages

Upsen Queen Star Series, RM Series, RM10KS, RM6KS, RM31 10KS User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual