Upright MX Series, X Series Service And Maintenance Manual
Instant UpRight
Self-propelled Scissor Lift MX & X series
Service and Maintenance Manual
1 “Translation of the original instruction”
Before operating, please read and understand this manual
Dear Clients:
Thank you for purchasing this quality product!
Your new access equipment is the result of an innovative
approach and the pursuit of quality. It has been designed to be
functional, safe, comfortable and durable. It has style with
excellent operational features.
When your machine requires maintenance, only the genuine
spare parts should be used as supplied by Upright in order to
ensure safety and reliability.
thoroughly!
!
Note: The Company’s products are in continuous improvement, diagrams are
not modified generally unless the product has significant changes. For any
queries or discrepancies refer to Upright or appointed agent.
2 “Translation of the original instruction”
Essentials............................................................
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Brief Introduction
Safety Rules
Table of content
General Safety Rules....................................................
Specification
Hydraulic specifications........................................................
Hydraulic joint thread torque................................................
Regular maintenance procedures
Check table A program
A-1 Check the operating manual and safety manual....................................
A-2 Check the logo and label............................................
A-3 Perform pre-operation check............................................
A-4 Perform functional test..............................................
A-5 Check the hydraulic oil level............................................
A-6 Check for fuel leakage..............................................
A-7 Check the tire pressure..............................................
Check table B program
.25
B-1 Check the battery................................................
B-2 Check the electrical wiring..............................................
B-3 Check tire, wheel and groove nut torque..............................
B-4 Test emergency stop..............................................
B-5 Test the key switch..............................................
B-6 Test drive brakes............................................
B-7 Test drive speed - stowed position....................................
B-8 Test drive speed - raised position....................................
B-9 Check the electrical contactor............................................
B-10 Perform hydraulic oil analysis............................................
3 “Translation of the original instruction”
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C-1 Test platform overload pressure sensor and platform height sensor (if
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1-4 Method of removing the platform controller emergency stop
button..........................
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3-1 Method of removing scissor arm parts (take 80W as an
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B-11 Check the oil level in the drive hub......................................
B-12 Replace the hydraulic tank return filter....................................
B-13 Check that the brake structure is correct..........................................
Check table C program
equipped)........
Check table D program
D-1 Check the chassis slider and the platform slider....................................
D-2 Replace the hydraulic filter............................................
D-3 Replace the wheel oil............................................
D-4 Test function pump................................................
Check table E program
E-1 Test or replace hydraulic oil..........................................
E-2 Apply grease to steering shaft and wheel bearings................................
Repair procedures
Platform controller
1-1 Method of removing the platform controller circuit board ................................
1-2 Method of removing the handle........................................
1-3 Method of removing the platform control alarm..................................
Platform components
2-1 Method of removing the platform............................................
2-2 Method of removing the platform extension board....................................
Scissor arm components
example)............................
3-1 Method of removing scissor arm parts (take 100W as an
example)...........................
3-3 Method of replacing the pad............................................
3-3 Lifting cylinder..................................................
Chassis components
4-1 Hydraulic pump....................................................
4-2 Hydraulic tank..................................................
4 “Translation of the original instruction”
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Electrical schematic of electric drive A system............................................
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Schematic of electrical components of hydraulic drive A
system........................................
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Diagram of descend line, raised switch, 2m limit six core line of hydraulic drive A
system.................
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Connection diagram of descend line, raised switch, 2m limit six core line of hydraulic
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Wiring diagram of valve group connection line of lower control box to controller of
hydraulic drive A system......................
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Internal wiring diagram of base control box of hydraulic drive A
system
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Schematic of electrical components of hydraulic drive B
system........................................
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4-3 Method of removing the steering wheel seat parts....................................
4-4 Method of removing the motor............................................
4-5 Method of removing the steering cylinder........................................
4-6 Method of removing the rod............................................
Fault code
B system fault code ...................................................
Simplified diagram
Electrical diagram
Electrical schematic of electric drive B system............................................
Electrical schematic of hydraulic drive A system............................................
High current wiring diagram of hydraulic drive A system......................................
Wiring diagram of hydraulic drive A system............................................
drive A system.................
Schematic diagram of valve group connection line of lower control box to controller of
hydraulic drive A system......................
Upper control six core wire of hydraulic drive A system............................................
Internal wiring diagram of upper control box of hydraulic drive A
system
Electrical schematic of hydraulic drive B system............................................
High current wiring diagram of hydraulic drive B system......................................
Wiring diagram of hydraulic drive B system............................................
Upper control six core wire of hydraulic drive B system............................................
Wiring diagram of hydraulic drive B system..........................................
Schematic diagram hydraulic drive B system..........................................
5 “Translation of the original instruction”
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Internal wiring diagram of base control box of hydraulic drive B
system......................................
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Hydraulic diagram
Hydraulic schematic of X-W Series
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Essentials
Thank you for choosing and using our machines. We pay attention to the safety of users,
which by our endeavors we attempt to achieve it. We believe that as a user and operator
of our equipment, and you comply with the following requirements, the use of equipment
in the correct manner will ensure a greater level of safety: therefore it is essential that the
user
1. Is Compliant with user rules, workplace rules and government rules.
2. Reads, understands and complies with the instructions contained in this manual and
other manuals accompanying the machine.
3. Performs good safety practices by convention.
4. is Trained, Certified and Authorised to use the machine under the guidance of
experienced and knowledgeable supervisors.
Please contact us if there is content that is ambiguous in this manual or suggestions on
how we might improve the content to your satisfaction.
Web： www.instantupright.com
6 “Translation of the original instruction”
1. Safety Rules
Dangerous
Failure to follow the instructions and safety rules in this manual may result in
death or serious injury.
The machine maintenance work shall not be carried out unless the following conditions are
met:
Maintenance personnel for this machine are trained and qualified.
Read, understand and observe:
- Manufacturer's instructions and safety rules
- Employer safety rules and workplace regulations
- And any applicable government regulations
the Workshop that has the correct tools and working environment to carry out the necessary repairs.
7 “Translation of the original instruction”
1.1 Safety Rules
1.1.1Personnel Safety
Any person working on or around the
machine, beware of all known dangerous
operating safety hazards. Personnel
safety and continuous safe operation of
the machine should be the top priority.
Read each procedure carefully.
The meanings of the symbols
used in this manual and on
the machine are as follows:
Safety warning signs - used
to indicate potential
personal injury. Observe all
safety tips on the mark to
avoid possible injury or
death.
Indicates the emergency
hazard condition, if not
avoided, could result in
death or serious injury.
Indicates the potential
emergency hazard
condition, if not
avoided, could result in
death or serious injury.
Indicates the potential
emergency hazard
condition, if not
avoided, could result in minor or
moderate personal injury.
Note Indicates the potential
emergency hazard condition, if not
avoided, could result in property
damage.
If necessary, be sure to wear
protective glasses and wear
protective clothing.
When Lifting or loading the
SWL when the parts are
moving, parts that are free to
swing or are not fixed, may
cause a risk of injury. Always put on
protective shoes and clothing while
working.
8 “Translation of the original instruction”
1.1.2 Work Place Safety
Be sure to keep flame and lit
lighted cigarettes away from
flammable substances such as
battery gas and engine fuel.
Place an approved fire extinguisher in an
easily accessible area.
Be sure to maintain all the
tools and work areas for use.
Keep the working surface clean
and prevent debris from
entering the machine parts.
Be sure that all forklifts,
cranes and other lifting or
supporting equipment have
sufficient support strength and safety
stability for the objects they lift. Use in
good condition and have enough
strength for chains and belts.
Be sure to ensure that
disposable fasteners (ie, cotter
and self-locking nuts) can not
be reused. The second use of
these components may result in failure.
Be sure to correctly handle
waste oil or other liquids. Use
approved containers. To ensure
environmental safety.
Be sure to keep the
Workshops well ventilated
and bright.
9 “Translation of the original instruction”
Displacement
2． Hydraulic Specifications
Function Pump
Type: Gear pump
Per rotation
Velocity at 3000rpm 12L/min
Functional Manifold
System safety valve pressure
Raise safety valve pressure 190bar
Steering relief valve pressure
Steering flow regulator 3.5L/min
4cc
240bar
120bar
10 “Translation of the original instruction”
2.3 Hydraulic Joint Thread Torque
Metric O-ring flat seal torque, 74° metric torque
11 “Translation of the original instruction”
2.4 Hydraulic Hoses and Fittings Installation Procedures
1.Replace the "O" ring.
2.When the seal leaks, the "O" ring must be replaced. The "O" ring shall not be reused if the torque at
the joint or hose connector exceeds the tightening torque/force of the hand.
3.Apply a layer of oil to the "O" ring before installation.
4.Ensure that the cross-section seal "O" is place fitted and positioned correctly.
5.Straighten the pipe and nut joint seal and tighten the nut by hand.
6.In accordance with the above table, tighten the nut and joints according to the established size of
the corresponding torque.
7.Run all the functions of the machine and check the hose and fittings as well as the relevant parts to
ensure no leakage.
12 “Translation of the original instruction”
2.5 Specification
SAE Fastener Torque Chart
Use this Chart only for reference unless otherwise noted in other places in this
manual. *
Dimension Screw thread Class 5 Class 8 A574 High strength black oxidation bolts
Lubricant Dry
Metric Fasteners Torq ue Chart
Use this Chart only for reference unless otherwise noted in other places in this
manual.
13 “Translation of the original instruction”
14 “Translation of the original instruction”
Failure to implement the procedures
The machine has been disconnected from all
After completing a series of steps, specific result
3. Regular Maintenance Procedures
Please obey:
Maintenance and inspection should be carried
out by trained maintenance and qualified
personnel for this machine.
Perform maintenance inspections daily,
quarterly, semi-annual, annual and every two years
according to the maintenance inspection report.
Caution!
specified may result in death, serious injury or
substantial damage to the machine.
Damaged or malfunctioning machines should be
marked immediately and removed from use.
Before operating the machine, repair all damage
and malfunctions of the machine.
Use only Instant UpRight approved replacement
parts.
For machines that are idle for more than 3
months, quarterly checks must be made.
Unless otherwise specified, the following
procedure shall be followed when undertaking any
and all maintenance work.
. Place the machine on a solid horizontal surface
. The platform is in the stowed position
. The key switch is in the OFF position and the key is
unplugged
. The red "emergency stop" button for the ground
and platform controllers is in the OFF position
. The wheel is in a locked state
.
external AC power sources
About this section
This section contains detailed procedures for each
periodic maintenance check. Each program includes
instructions, safety warnings and step-by-step
instructions.
Symbol legend
Safety warning signs - Used to warn of potential
danger of personal injury
Prompts an emergency hazard situation that, if not
avoided, can result in death or serious injury
Prompts an emergency hazard situation that, if not
avoided, could result in minor or moderate personal
injury
Prompts a potentially hazardous situation that, if not
avoided, could result in property damage
Tip :
may appear
Tip
After completing a series of steps, an error result
appears
15 “Translation of the original instruction”
3.1 Regular Maintenance Procedures
personnel.
Pre-delivery preparation report
Maintenance Symbol Legend:
Note: This manual uses the following
symbols to help express the relevant
meaning in the instructions. When the
maintenance program appears in front
of one or more symbols, the meaning of
the expression is as follows.
Indicates that the tool is required to
execute this program.
Indicates that the execution of this
program requires new parts.
Indicating that the engine is
overheating and needs to be in cooled.
Indicates that the engine needs to be in
a heated state.
Indicates that this program requires the
The pre-delivery preparation report
contains a checklist of each type of
periodic inspection. Copy the
preparation report before delivery for
inspection. Save the completed form as
needed.
Maintenance schedule
According to the timetable, there are
five types of maintenance checks that
must be carried out. Daily, quarterly, six
monthly,Yearly and every two years.
Periodic maintenance procedures
section and maintenance inspection
reports are divided into five subsections,
A, B, C, D and E. Please follow the table
below to determine the program
combination for performing periodic
checks.
attention of authorised service
Check Check table
Every day or every 8 hours A
Every quarter or every 250 hours A+B
Every six months or every 500 hours A+B+C
Every year or every 1000 hours A+B+C+D
Every two years or every 2000 hours A+B+C+D+E
Maintenance Check Report
The maintenance check report contains a list of check items for each type of periodic
inspection.
Copy and maintain check reports for inspection, save the completed forms at least 4
years or save it in accordance with employers, workplaces and government regulations
and requirements.
16 “Translation of the original instruction”
Legend
3.2 Basic principle
The implementation of "pre-delivery" is the responsibility of the dealer.
Perform "pre-delivery" inspection before each delivery. The purpose of the inspection is
to find out if there is a significant problem before the machine is put into use.
Damaged or altered machines should not be used. If any damage is found or
non-approved parts fitted from original manufacturer’s parts, the machine should be
removed from service and reported.
According to the manufacturer's regulations, only qualified service technicians can
repair the machine.
In accordance with the requirements set out in the manufacturer's specifications and
duties manual, periodic maintenance inspections should be performed by qualified
service technicians.
3.3 Specification
Use the machine's operating manual.
"Pre-delivery preparation" consists of a pre-operation check, maintenance item, and
functional test.
Use this form to record the results. After completing each part, mark the corresponding
box. Follow the instructions in the operating instructions.
If any of the checks are marked as "N", the machine is deactivated, repaired and
rechecked. After repair, mark the box marked "R".
Y = Yes, has been completed
N = No, cannot complete
R= R = has been repaired
Note
17 “Translation of the original instruction”
All Checks before Operating are completed
The maintenance project is completed
Functional testing is completed
Model
Series Number
Date
Machine owner
Inspector (please write in block letters)
Inspector signature
Inspector duties
Inspector’s office
Prepare before delivery Y N R
18 “Translation of the original instruction”
Model
Machine owner
Inspector (please write in block letters)
Inspector duties
Inspector's office
Every day or every 8 hours
Every quarter or every 250 hours
Check: A+B
Every six months or every 500 hours
Every year or every 1000 hours
Every two years or every 2000 hours
Legend
4. Maintenance Check Report
Serial number
Date
Inspector signature
Copy this report for use with each check.
Select the appropriate checklist according to the type of inspection.
Check: A
Check: A+B+C
Check: A+B+C+D
Check: A+B+C+D+E
After completing each inspection procedure, mark the corresponding box.
Use the step-by-step check program in this section to learn how to check.
If any of the inspections are marked as "N", the machine is marked, repaired and
rechecked and reinspected. After repair, mark the box with "R".
Y = Yes, acceptable
N = No, stop using
19 “Translation of the original instruction”
Check table A Y N R
A-1 Check the Operating and safety manual/s
A-2 Check the logo and label
A-3 Perform pre-operation check
A-4 Perform Functional test/ check
A-5 Check the hydraulic oil level
A-6 Check for hydraulic oil leak
A-7 Check the tire pressure & nuts torqued
20 “Translation of the original instruction”
Check Table B Y N R
B-1 Check the battery connections & fluid level
B-2 Check the electrical wiring
B-3 Check tyre, wheel and groove nut torque
B-4 Test emergency stop function
B-5 Test the key switch function
B-6 Test drive brakes
B-7 Test drive speed - stowed position
B-8 Test drive speed - raised position
B-9 Check the electrical contactor
B-10 Perform hydraulic oil analysis
B-11 Check the oil level in the drive hub
B-12 Replace the hydraulic tank return filter
B-13 Be sure the brake mechanism is correct
Check table C Y N R
C-1 Test platform overload pressure sensor and
platform height sensor (if equipped)
Check table D Y N R
D-1 Check the chassis and the platform slide blocks
D-2 Replace the hydraulic filter
D-3 Replace the wheel oil
D-4 Test hydraulic pump functions correctly
Check table E Y N R
E-1 Test or replace hydraulic oil
E-2 Apply grease to steering shaft and wheel bearings
21 “Translation of the original instruction”
Check the operating manual and safety
4.1 Check Table A program
A-1
4.1.1 Check the Operator and Safety Manual /s
Keeping the Operator and safety Manuals in
good condition is critical to safe operation of the
machine. Each machine is equipped with
manuals, which should be kept in the box holder
provided on the platform. A blurred or
handwritten defect will not provide the
information needed for safe operation.
1.Check the holder box for storing the manual to
ensure it is fitted and is in good condition.
2.
manual to ensure that it exists, is complete and
placed in the storage holder box on the
platform.
3.Check each manual page to ensure that it is
clearly written and in good condition.
4.After using the manual, return it to the Holder
box.
If you need to change the manual, please
contact Instant UpRight or authorised dealer.
A-2
4.1.2 Check all Decals and Warning Labels
For safe operation of the machine, it is
necessary to keep all the safety and guidance
signs and labels in good condition. The
markings are used to alert the operator and
the person concerned to the many hazards
that may be present when using the
machine. They also provide users with some
operating and maintenance information. If
the writing is blurred, it will not be possible
to warn the staff of the need for a procedure
or the risk of being present and may produce
unsafe operating factors.
1. Refer to the label in the "Symbols" and
use the list and description of the label to
make sure that all Decals and labels are in
the appropriate position.
2.Check that all labels are clear and intact.
Replace any damaged or blurred decals &
Signs and labels immediately.
If you need to change the manual, please
contact Instant UpRight or authorised
dealer.
22 “Translation of the original instruction”
requires this procedure to be
for safe operation of the machine. The
procedure. Please refer to the "Operation
procedure. Please refer to the "Operation
A-3
4.1.3Perform Pre-operation Check
Instant UpRight
carried out every 8 hours or at minimum daily.
Completing the "pre-operation check" is essential
pre-operation check is the visual inspection of the
operator before each work shift. The purpose of
the inspection is to find out if there is a significant
problem with the machine before the operator
performs the functional test. Pre-operation
checks can also be used to determine if routine
maintenance procedures are required.
The corresponding operating manual contains
complete information about the execution of this
A-4
4.1.4 Perform Functional Tests
Instant UpRight requires this procedure to be
carried out every 8 hours or at minimum daily.
Completing the functional test is critical to safe
operation of the machine. Functional tests are
used to detect faults before starting to use the
machine.. If a fault is found, the machine must
be marked and taken out of service for repair
stopped. The use of faulty machines is forbidden
The corresponding operating manual contains
complete information about the execution of this
Manual" on the machine.
Manual" on the machine.
23 “Translation of the original instruction”
hydraulic oil leaks is critical to safe
machine. Hidden leaks can cause dangerous
conditions, reduce machine performance and
A-5
4.1.5Check the Hydraulic Oil Level
Keeping the hydraulic oil at the right oil level is
critical to the machine's work. If the hydraulic oil is
low or unsuitable, it will damage the hydraulic
system and parts. Through routine inspections,
the inspector can determine the change in the
hydraulic oil level, which can indicate a problem
with the hydraulic system.
Make sure that the arm is in the stowed position
and then visually inspect the oil level gauge on the
side of the hydraulic tank. Refuel as needed.
Result: The hydraulic oil level should be within 5
cm of the upper part of the oil level gauge.
A-6
4.1.6 Check the Hydraulic Oil Leak
Inspecting
operation and to maintain good performance of the
damage to machine parts.
The risk of physical injury.
Oil under pressure sprayed out of the hydraulic
system may penetrate and burn the skin.
1. Check whether there is any oil or oil residue on or
around the following parts:
ɑ Hydraulic tanks - filters, fittings, hoses, auxiliary
power units, filters
ɑhydraulic oil filter, fittings, hoses, pumps,
ɑ all the hydraulic cylinders
ɑ All hydraulic manifolds
ɑ scissor arms
ɑ underneath the drive chassis
ɑ ground area below the machine
24 “Translation of the original instruction”
serious injury.
wear, it is essential to maintain the
A-7
4.1.7 Check the Tire Pressure
The risk of physical injury. Excessive tyre
pressure may explode and may result in death or
Danger of tipping. Do not use temporary leak repair
methods on tyres to repair the product.
Warning! For machines with sponge
rubber heart tyres, this check is not required.
Caution
Caution! In order to maintain maximum stability,
to optimize the operation of the machine and to
reduce tyre
proper pressure in the pneumatic tyre.
25 “Translation of the original instruction”
cables and wiring may cause
substances. Avoid overflow or contact with acidic
and water to neutralize the overflow of the battery
Wear protective clothing and wear protective
free or sealed
battery: to ensure that the battery fixed firmly, the
battery is securely fastened and the cable is
4.2 Check Table B program
B-1
4.2.1 Check the battery
Instant UpRight specifications require this procedure to
be executed every 250 hours or quarterly, whichever
comes first.
The battery condition is good for normal mechanical
performance and safe operation. Improper electrolyte
liquid and damaged
damage to parts and hazards.
Risk of electric shock / burn. Exposure to live circuits
can result in death or serious injury. Remove all rings,
watches and other accessories.
The risk of physical injury. Batteries contain acidic
substances in the battery. With hydrogenated sodium
acid.
glasses.
corroded.
Note: Adding a terminal protector and anti-corrosion
sealant will help eliminate corrosion of the battery
terminals and cables.
cable wiring fastening. Proceed to step 4. Model with
maintenance-free or sealed battery: Make sure the
1.
2.Ensure that the wiring of the battery cable is not
3.Models without maintenance-
tightened. Proceed to step 12.
4.Allow the battery to fully charge and leave for at
least 6 hours.
5.Remove the battery vent cover and check the
specific gravity of each battery unit with a liquid
hydrometer. Write down the results.
6.Check the ambient air temperature and adjust
the specific gravity of each unit according to the
following:
a. Increase the reading of each unit by 0.004 for
each additional 5.5 ° C above 26.7 ° C.
b. Reduce the reading of each unit by 0.004 for
each reduction of 5.5 ° C below 26.7 ° C.
Result: All battery cells show an adjusted specific
gravity of 1.277 or higher. The battery is full. Proceed
to step 11.
Result: One or more battery cells show a specific
gravity of 1.217 or less. Proceed to step 8.
7.Make sure that the battery is balanced or fully
charged and allowed to stand for at least 6 hours.
8.Remove the battery vent cover and check the
specific gravity of each battery unit with a liquid
hydrometer. Write down the results.
26 “Translation of the original instruction”
15. Connect the battery charger to a properly
phase AC power
Result: After a brief delay, the transformer will be
9. Check the ambient air temperature and adjust the
Result: All battery cells show an adjusted specific
The difference between the different units in the
d level. If necessary, add
Install the ventilation cover and neutralize any
specific gravity of each unit according to the following:
a. Increase the reading of each unit by 0.004 for
each additional 5.5 ° C above 26.7 ° C.
b. Reduce the reading of each unit by 0.004 for
each reduction of 5.5 ° C below 26.7 ° C.
gravity of 1.277 or higher. The battery is full. Proceed to
step 13.
specific gravity reading is greater than 0.1, or the
specific gravity of one or more units is less than 1.177.
Replace the battery.
10.Check the battery aci
distilled water to 3mm below the bottom of the battery
fill tube. Do not add too much.
11.
electrolyte that may overflow.
All models:
12.Check each battery pack and make sure the battery
wiring is correct. Please refer to the battery wiring
diagram on the machine.
13.Check the battery charger socket and lead wire
insulation is damaged or excessive wear. Replace as
needed.
14. Thoroughly clean the outer surface of the battery
charger. If necessary, check and tighten all wiring on
the charger.
grounded 115V or 230V single-
supply.
humming, indicating that the charger has begun to
charge the battery.
Note: For best results, be sure to use a 14 AWG /
1.5mm three-phase heavy-duty wire with a ground
extension cord that is as short as possible. Please
refer to the battery charger operating instructions.
Note: If you have additional questions about the
operation of the battery charger, please contact the
Instant UpRight service department.
27 “Translation of the original instruction”
Maintaining the electrical wiring is critical to safe
Check the following areas for wiring, burned,
Harness connection
3.Check that all of the harness connectors are coated
B-2
4.2.2 Check the Electrical Wiring
Instant UpRight specifications require this procedure to
be executed every 250 hours or quarterly, whichever
comes first.
operation and good machine performance. Failure to
detect and replace burned, worn, corroded, or crushed
wiring may result in unsafe operating conditions and
damage to the parts.
Risk of electric shock / burn. Exposure to live circuits
can result in death or serious injury. Remove all rings,
watches and other accessories.
1.Check the ground bus below the chassis for damage
or loss.
2.
corroded, and loose.
3. Rear axle:
Drive motor
Hydraulic box:
Battery box:
Machine:
Limit switch
Ground control inside
End connection
电 Motor Controller
Battery charger
Battery
Fuse box
Center of drive chassis
Connecting rod assembly
Platform
Platform control
with an adequate insulating grease layer:
Ground controller
Platform controller
Functional manifold
Motor controller
Limit switch
Level sensor
Steering sensor
28 “Translation of the original instruction”
Check Tire, Wheel and Groove Nut
be executed every 250 hours or quarterly, whichever
them in good
critical for safe operation and good machine
cause the machine to tipping over. Failure to detect
Check the tire surface and sidewall for incisions,
Remove the slotted nut opening pin and check
to be executed every 250 hours or quarterly,
A functioning emergency stop system is very
important for the safe operation of the machine.
cut off the power and stop all functions of the
NOTE: In the case of safety considerations, in
controller and platform controller to the ON
Push the red "emergency stop" button on the
controller and platform controller to the ON
"emergency stop" button on the
Note: Even if the key switch is turned to the
platform controller, the ground controller's
B-3
4.2.3
Torq ue
Instant UpRight specifications require this procedure to
comes first.
Maintain tires and wheels to keep
condition, as well as suitable wheel fastener torque, is
performance. Damage to tires and / or wheels may
problems and repair in time may also cause damage to
machine parts.
1.
cracks, perforations and abnormal wear.
2.Check the wheels for damage, bending and cracks.
3.
whether the torque of each groove nut is suitable.
CAUTION: When removing the groove nut or checking
the groove nut torque, be sure to replace the cotter
pin.
4.Check whether each lug bolt torque is appropriate.
5.Install a new cot and secure it.
29 “Translation of the original instruction”
B-4
4.2.4 Test Emergency Stop
Instant UpRight specifications require this procedure
whichever comes first.
Incorrect operation "Emergency stop" button can not
machine, which will lead to dangerous situations.
addition to the red "emergency stop" button on the
platform, you can also choose to operate the ground
controller instead of the platform controller.
1.Turn the key switch to the ground controller and
pull the red "emergency stop" button on the ground
position.
2.
ground controller to the OFF position.
Result: All functions of the machine should not
operate.
3.Turn the key switch to the platform controller and
pull the red "emergency stop" button on the ground
position.
4.Push the red
platform controller to the OFF position.
Result: All functions of the machine should not
operate.
"emergency stop" button can also stop all machine
work.
are critical to safe operation of the machine. The
to be executed every 250 hours or quarterly,
abnormal noise. When a
not be fully operated, they seem to be working
speed drive. When the reference point on the
B-5
4.2.5 Test the Key Switch
B-6
4.2.6 Tes t Drive Brakes
Instant UpRight specifications require this procedure to
be executed every 250 hours or quarterly, whichever
comes first.
The key switch is working properly and function properly
machine can be operated from the ground controller or
the platform controller.The key switch is used to
determine from which controller to activate. When the
key switch can not activate the corresponding control
panel, it will lead to dangerous operating conditions.
Note: Perform this test on the ground with a platform
controller. Do not stand on the platform.
1.Pull the red "emergency stop" button on the ground
controller and platform controller to the ON position.
2.Turn the key switch to the platform controller.
3.Use the ground controller to check the platform's up /
down function.
Result: The machine function should not run.
4.Turn the key switch to the ground controller.
5.Check the function of the machine by the platform
controller.
6.Turn the key switch to the OFF position.
Result: All functions will not run.
Instant UpRight specifications require this procedure
whichever comes first.
The brake function is vital to safe operation of the
machine. The drive brakes should run smoothly and
without hysteresis and
single wheel brake that is released by electricity can
properly.
Note: This procedure is executed when the machine
on the platform controller is on the ramp and the
button is in the OFF position (the LED should be off)
and the platform extension table is fully indented.
1.Mark the test line on the ground as a reference.
2.Turn the key switch to the platform controller and
pull the red "emergency stop" button on the ground
controller and platform controller to the ON position.
3.Press the drive function selection button.
4.Press and hold the function enable button on the
joystick.
5.Select a point on the machine that is the point of
contact between the tire and the ground as a visual
reference point when the machine passes the test
leads.
6.Before the test line reaches the machine in full
machine passes through the test leads, release the
function to enable the switch or joystick.
7.Measure the distance between the test leads and
the machine reference points.
Note: On any slope where the machine can climb,
the brakes must be able to stabilize it.
30 “Translation of the original instruction”
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