Upright X26 Ultra Narrow, X20N, X26N, X26UN, X31N Service Manual
...
X26
Ultra Narrow
Serial Numbers 20000 - Current
Publication Number: 114101-000
X26 Ultra Narrow
Serial Number 20000 – Current
When contacting UpRight for service or parts information, be sure to include the MODEL and SERIAL NUMBERS
from the equipment nameplate. Should the nameplate be missing, the SERIAL NUMBER is also stamped on top of the
chassis above the front axle pivot.
Stamped Serial Number
UpRight, Inc.
801 South Pine Street
Madera, California 93637
TEL: 559-662-3900
FAX: 559-673-6184
PARTS: 1-888-UR-PARTS
PARTS FAX: 1-800-669-9884
FRONT
Call Toll Free in U.S.A.
1-800-926-LIFT
REAR
UpRight
Unit S1, Park West Industrial Park
Friel Avenue
Nangor Road
Dublin 12, Ireland
TEL: +353 1 620 9300
FAX: +353 1 620 9301
F
OREWORD
This manual contains instructions for the maintenance of the machine. Referring to the Operator Manual
will aid in understanding the operation and function of the various components and systems of the
machine, and help in diagnosing and repair of the machine.
All information contained in this manual is based on the latest product information available at the time of
printing. We reserve the right to make changes at any time without notice. No part of this publication may
be reproduced, stored in retrieval system, or transmitted, in any form by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of the publisher. This
includes text, figures and tables.
This manual consists of five (5) parts.
O
PERATOR
A copy of the Operator Manual that is stored on every UpRight Aerial Work Platform.
S
ECTION
Contains generic information relevant to all UpRight Aerial Work Platforms.
S
ECTION
Detailed information specific to this UpRight Aerial Work Platform.
M
1 - G
2 - S
ANUAL
ENERAL
ERVICE AND
I
NFORMATION
R
EPAIR
S
ECTION
Causes and solutions to typical problems.
S
ECTION
Electric and Hydraulic schematics.
3 - T
4 - S
ROUBLESHOOTING
CHEMATICS
Service Manual Page i
Foreword
N
OTES
:
Page ii Service Manual
PERATOR
O
M
ANUAL
WARNING
All personnel shall carefully read, understand and follow all safety rules, operating instructions,
and the Scaffold Industry Association’s MANUAL OF RESPONSIBILITIES of ANSI A92.6-1999
before performing maintenance on or operating any UpRight Aerial Work Platform.
Safety Rules
Safety Rules
Safety RulesSafety Rules
Electrocution Hazard
Electrocution Hazard Tip Over Hazard
Electrocution HazardElectrocution Hazard
Tip Over Hazard Collision Hazard
Tip Over HazardTip Over Hazard
Collision Hazard Fall Hazard
Collision HazardCollision Hazard
Fall Hazard
Fall HazardFall Hazard
NEVER operate the machine within ten
(10) feet of power lines.
THIS MACHINE IS NOT INSULATED.
NEVER
•
curbs, or debris.
NEVER
•
ALWAYS
•
NEVER
•
NEVER
•
NEVER
•
LOOK
•
DISTRIBUTE
•
NEVER
•
NEVER
•
INSPECT
•
hoses, loose wire connections, and wheel bolts.
NEVER
•
IF ALARM SOUNDS
•
surface.
IN CASE OF EMERGENCY
•
NEVER
•
NEVER
•
NEVER
•
turer’s written consent.
VERIFY
•
NEVER
•
AFTER USE
•
operate the machine without first surveying the work area for surface hazards such as holes, drop-offs, bumps,
operate the machine if all guardrails are not properly in place and secured.
close and secure the entrance after entering the platform.
use ladders or scaffolding on the platform.
exceed the maximum platform load. See “Specifications” on page 20.
attach overhanging loads or increase platform size.
up, down and around for overhead obstructions and electrical conductors.
all platform loads evenly on the platform.
use damaged equipment. (Contact UpRight for instructions. See toll free phone number on inside cover.)
change operating or safety systems.
the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, damaged cables or
climb down elevating assembly when the platform is elevated.
while the platform is elevated, STOP, carefully lower the platform. Move the machine to a firm, level
perform service on the machine while the platform is elevated without blocking the elevating assembly.
recharge batteries near sparks or open flame; batteries that are being charged emit explosive hydrogen gas.
replace any component or part with anything other than original UpRight replacement parts without the manufac-
that all labels are in place and legible before using.
tow the machine. Transport by truck or trailer only.
, secure the machine against unauthorized use by turning the Chassis Key Switch OFF and removing the key.
NEVER operate the boom or drive with
the platform elevated unless on firm,
push the Emergency Stop Switch to cut power to all machine functions.
level surface.
NEVER position the machine without
first checking for overhead obstructions
or other hazards.
NEVER climb, stand or sit on the
platform guardrails or midrail.
California Proposition 65 Warning
Battery posts, terminals and related accessories contain lead compounds, chemicals known to the State of
California to cause cancer and reproductive harm. Wash hands after handling.
114100-000R1 X26 Ultra Narrow - Operator Manual Page 1
C
ONTENTS
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Pre-Operation Safety Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
System Function Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Platform Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Extend the Platform Extension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Retract The Platform Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Travel With the Platform Lowered. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Elevating the Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Travel with Work Platform Elevated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Lowering the Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Emergency Lowering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Guardrails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Lowering Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Raising Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Parking Brake Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Release the Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Engage the Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
After Use Each Day. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Transporting the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Lifting By Crane. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Moving By Forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Driving or Winching onto a Truck or Trailer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Blocking The Elevating Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Scissor Brace Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Scissor Brace Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Testing the Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Hydraulic Fluid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Check Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Daily Inspection and Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Daily Preventative Maintenance Check List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Maintenance Table Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Maintenance Report. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Page 2 114100-000R1 X26 Ultra Narrow - Operator Manual
I
2
3
5
6
7
8
1
9
4
11
10
NTRODUCTION
G
ENERAL
Introduction
This manual covers the X26 Ultra Narrow Aerial Work Platform. This manual must be stored on the
machine at all times.
Read, understand and follow all safety rules and operating instructions before attempting to operate the
machine.
D
ESCRIPTION
Figure 1:
!
WARNING
DO NOT use the machine
not properly in place and secured
1. Platform Controls
2. Manual Case
3. Platform Extension
4. Platform
5. Elevating Assembly
6. Chassis
7. Batteries
8. Charger Outlet Plug
9. Chassis Controls
10. Emergency Lowering Valve Knob
11. Hydraulic Fluid Reservoir
if all guardrails are
!
.
Power Module
X 26 Ultra Narrow
114100-000R1 X26 Ultra Narrow - Operator Manual Page 3
Rear
Control Module
Controls and Indicators
1
532 4
1
3
4
5
6
2
1. Circuit Breaker
2. Chassis Key Switch
3. Chassis Lift/Lower Switch
4. Chassis Emergency Stop Switch
5. Hour Meter/Voltage Indicator
1. Steering Switch
2. Interlock Switch (on front
of Control Handle)
3. Control Handle
4. Platform Emergency Stop
Switch
5. Lift/Drive Selector Switch
6. Horn Button (optional)
Platform Controls
Chassis Controls
C
ONTROLS
The operator shall know the location of each control and indicator and have a thorough knowledge of the
function and operation of each before attempting to operate the unit.
AND
I
NDICATORS
Figure 2:
Controls and Indicators
P
RE
-O
PERATION
NOTE:
1. Open modules and inspect for damage, fluid leaks or missing parts.
2. Check the level of the hydraulic fluid with the platform fully lowered. See “Hydraulic Fluid” on page 14.
3. Check that fluid level in the batteries is correct. See “Battery Maintenance” on page 14.
4. Verify that the batteries are charged.
5. Check that the A.C. extension cord has been disconnected from the charger plug.
6. Check that all guardrails are properly in place and secured.
7. Inspect the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, dam-
S
AFETY
Carefully read, understand and follow all safety rules, operating instructions, labels,
Industry Association’s MANUAL OF RESPONSIBILITIES of ANSI A92.6-1999
steps each day before use.
Add recommended hydraulic fluid if necessary. See “Specifications” on page 20.
aged cables or hoses, loose wire connections and wheel bolts.
I
NSPECTION
and the Scaffold
. Perform the following
Page 4 114100-000R1 X26 Ultra Narrow - Operator Manual
S
YSTEM
System Function Inspection
F
UNCTION
Refer to Figure 1 and Figure 2 for the locations of various controls and indicators.
I
NSPECTION
!
WARNING
STAND CLEAR of the machine while performing the following checks.
Before operating the machine, survey the work area for surface hazards such as holes, drop-offs, bumps,
curbs, or debris.
LOOK up, down and around for overhead obstructions and electrical conductors.
Protect the control cable from possible damage while performing checks.
1. Move the machine, if necessary, to an unobstructed area to allow for full elevation.
2. Turn the Chassis and Platform Emergency Stop Switches ON by pulling the buttons out.
3. Turn and hold the Chassis Key Switch to CHASSIS. Push the Chassis Lift/Lower Switch to the LIFT position and elevate the platform approximately 2,1 m (
4. Install the scissor brace as described on page 12.
5. Visually inspect the elevating assembly, lift cylinder, cables, and hoses for cracked welds and structural
damage, loose hardware, hydraulic leaks, and loose wire connections. Check for missing or loose parts.
6. Verify that the Depression Mechanism Supports have rotated into position under the machine.
7. Check Level Sensor operation (see “Level Sensor” on page 13).
8. Remove the scissor brace as described on page 12.
9. Turn and hold the Chassis Key Switch to CHASSIS. Push the Chassis Lift/Lower Switch to the LIFT position and fully elevate the platform.
• Check for erratic operation.
10. Partially lower the platform by pushing Chassis Lift/Lower Switch to LOWER, and check for proper operation of the audible lowering alarm.
11. Check the Emergency Lowering Valve for proper operation (see “Emergency Lowering” on page 7).
12. Lower the platform.
13. Push the Chassis Emergency Stop Switch to check for proper operation. All machine functions should
be disabled. Pull out the Chassis Emergency Stop Switch to resume.
14. Turn the Chassis Key Switch to DECK.
15. Check that the route is clear of surface hazards such as holes, drop-offs, bumps, curbs, or debris, and is
level and capable of supporting the wheel loads.
16. Mount the platform and properly close and secure the entrance.
17. Turn the Lift/Drive Switch to DRIVE.
18. Check for speed and directional control.
• While engaging the Interlock Switch, slowly position the Control Handle to FORWARD then
REVERSE. The farther you push or pull the Control Handle from center the faster the machine will
travel.
• Perform this test in both HI and LOW DRIVE.
19. Push the Steering Switch RIGHT, then LEFT, to check for steering control.
20. Turn the Lift/Drive Switch to LIFT to check platform lift controls.
• While engaging the Interlock Switch, move the Control Handle to UP to raise the platform.
• While engaging the Interlock Switch, move the Control Handle to DOWN to lower the platform. The
platform should descend and the audible lowering alarm should sound.
21. Push the Platform Emergency Stop Switch to check for proper operation. All machine functions should
be disabled. Pull out the Platform Emergency Stop Switch to resume.
!
7 ft.
).
114100-000R1 X26 Ultra Narrow - Operator Manual Page 5
Operation
1
2
O
PERATION
Before operating the work platform, ensure that the Pre-Operation Safety Inspection and System Function
Inspection have been completed and that any deficiencies have been corrected.
aged or malfunctioning machine.
P
LATFORM
E
XTENSION
The operator must be thoroughly trained on this machine.
Never operate a dam-
1. Mount the platform and properly close and
secure the entrance.
2. Depress the foot lever located at the rear of
the platform extension. Push the platform
extension forward until the pin engages the
front stop.
3. To retract the platform extension, depress
the foot lever and pull the platform extension
toward the rear of the machine until the pin
engages the rear stop.
T
RAVEL
LATFORM
P
1. Check that the route is clear of surface hazards such as holes, drop-offs, bumps, or
debris.
2. Check that the route is level, and is capable
of supporting the wheel loads.
3. Verify that the Chassis Key Switch is turned
to DECK and the Chassis Emergency Stop
Switch is ON (pulled out).
4. Mount the platform and properly close and secure the entrance.
5. Check clearances above, below, and to the sides of machine.
6. Pull the Platform Emergency Stop Switch out to the ON position.
7. Turn the Lift/Drive Switch to DRIVE.
W
ITH THE
L
OWERED
1. Platform Extension
2. Foot Lever (deck lock assembly)
Figure 3:
Platform Extension
Turn Lift/Drive Switch to HI for traveling on level ground, or to LOW when extra torque is required for climbing
NOTE:
grades.
8. Engage the Interlock Switch and move the Control Handle to FORWARD or REVERSE to travel in the
desired direction. The speed of the machine will vary depending on how far from center the Control
Handle is moved.
S
TEERING
1. Turn the Lift/Drive Switch to DRIVE.
2. While engaging the Interlock Switch, push the Steering Switch to the RIGHT or LEFT to turn the wheels
in the desired direction. Observe the tires while maneuvering the machine to ensure proper direction.
Steering is not self-centering. Wheels must be returned to the straight ahead position by operating the Steering
NOTE:
Switch.
Page 6 114100-000R1 X26 Ultra Narrow - Operator Manual
Operation
Emergency
Lowering Valve
Knob
E
LEVATING
1. Locate a firm, level surface.
2. Turn the Lift/Drive Switch to LIFT.
3. While engaging the Interlock Switch, push the Control Handle FORWARD.
4. If the machine is not level the level sensor alarm will sound and the machine will not lift or drive.
level sensor alarm sounds the platform must be lowered and the machine moved to a firm, level
surface before attempting to elevate the platform.
The Depression Mechanism supports will deploy automatically as the platform elevates and will retract after
NOTE:
the platform has been lowered completely and has been driven.
T
RAVEL
The machine will travel at reduced speed when the platform is elevated.
NOTE:
1. Check that the route is clear of surface hazards such as holes, drop-offs, bumps, curbs, or debris.
2. Check that the route is level, and is capable of supporting the wheel loads.
3. Check clearances above, below, and to the sides of platform.
4. Turn the Lift/Drive Switch to DRIVE.
5. Engage the Interlock Switch and move the Control Handle to FORWARD or REVERSE to travel in the
desired direction. The speed of the machine will vary depending on how far from center the Control Handle is moved.
6. If the machine is not level the level sensor alarm will sound and the machine will not lift or drive.
level sensor alarm sounds the platform must be lowered and the machine moved to a firm, level
surface before attempting to elevate the platform.
WITH
THE
W
P
LATFORM
ORK
P
LATFORM
E
LEVATED
If the
If the
L
OWERING
1. Turn the Lift/Drive Switch to LIFT.
2. Check around the base of the platform to ensure that no one is in contact with the machine. Engage the
Interlock Switch and pull back on the Control Handle to lower the platform.
E
MERGENCY
!
WARNING
If the platform should fail to lower, NEVER climb down the
elevating assembly.
Stand clear of the elevating assembly while operating the
Emergency Lowering Valve Knob.
The Emergency Lowering Valve Knob is located at the rear
of the machine, behind the ladder.
1. Open the Emergency Lowering Valve by pulling and holding the knob.
2. To close, release the knob. The platform will not elevate if
the Emergency Lowering Valve is open.
THE
L
P
LATFORM
OWERING
Figure 4:
Emergency Lowering Knob
!
114100-000R1 X26 Ultra Narrow - Operator Manual Page 7
Operation
G
UARDRAILS
The guardrails may be lowered for the
purpose of passing through a standard
doorway.
to proper position before using the
machine.
!
DO NOT use the machine if all guardrails
are not properly in place and secured.
OWERING PROCEDURE
L
1. Ensure that the platform extension is
fully retracted and the deck lock pin is
engaged (see “Platform Extension” on
page 6).
2. Place the Platform Controls on the
deck of the platform extension.
3. Lower the platform extension guardrail;
a. Pull to retract the retaining pins.
b. Hold the midrail with one hand as
Guardrails must be returned
WARNING
• As the retaining pin is pulled, the
rail will drop slightly and hold the
pin in the retracted position.
you retract the final retaining pin.
Figure 5:
5
1. Platform Extension
2. Platform Controls
3. Platform Extension Retaining Pins
4. Side-rail Retaining Pins
5. Rear Top-rail Retaining Pins
4
Guardrails
!
3
2
1
4
Engaged Retracted
!
CAUTION
The guardrail could drop suddenly when the final retaining pin is retracted. Keep hands away from the
slide tubes to prevent injury.
c. Push down on the platform extension guardrail to lower it completely.
• The retaining pins will remain in the retracted position.
4. Lower the side guardrails and rear guardrail as a single unit;
• Repeat steps 3a through 3c.
5. Lower the rear top-rail;
• Pull the two retaining pins and lower the rear top-rail completely.
AISING PROCEDURE
R
1. Raise the side guardrails and rear guardrail as one unit;
• Pull up on the side guardrails and raise them until all the retaining pins engage.
2. Raise the rear top-rail;
• Pull up on the rear top-rail until the retaining pins engage.
3. Raise the platform extension guardrail;
• Pull up on the platform extension guardrail and raise it until all the retaining pins engage.
4. Hang the controller on the platform extension guardrail.
!
Page 8 114100-000R1 X26 Ultra Narrow - Operator Manual
Operation
2
3
3
4
1
1
1. Motor Mount
2. Drive Motor
3. Brake Release Nut
4. Wheel
FRONT
P
ARKING
Perform the following only when the machine will not operate under its own power and it is necessary to
move the machine or when winching onto a transport vehicle (see “Transporting the Machine” on page 10).
IMPORTANT: Do Not release the parking brakes if the machine is on a slope.
B
RAKE
R
ELEASE
!
WARNING
Never winch or move the machine faster than 0,3 m/sec. (1 ft./sec.).
Never operate the machine with the parking brakes released. Serious injury or damage could result.
The parking brakes are integral to the drive motors. Each drive motor has two brake release nuts. Release
and engage the parking brakes one wheel at a time. Turn the brake release nuts in stages (½ turn at a
time) to prevent possible binding of the brake mechanism.
ELEASE THE PARKING BRAKE
R
The front wheel motors each have two brake
release nuts.
IMPORTANT: Turn the nuts alternately in ½ turn increments
to insure uniform adjustment and prevent binding.
1. Chock the rear wheels to prevent the machine
from rolling.
2. Using a 13 mm socket wrench, turn the brake
release nuts clockwise until they contact the
motor body.
3. Alternately turn each nut clockwise in ½ turn
increments until resistance is felt (approximately
two turns).
4. The brake is released.
!
Figure 6:
Parking Brake Release
NGAGE THE PARKING
E
1. Chock the rear wheels to prevent the machine
from rolling.
2. Using a 13 mm socket wrench, alternately turn
the brake release nuts counter-clockwise in ½ turn increments.
• Repeat until there is approximately 3.2 mm (
motor body.
3. Verify that the brakes have fully engaged before operating the machine by testing their ability to hold the
E
26%
ACH
machine on a 14.5° (
A
FTER
1. Ensure that the platform is fully lowered.
2. Park the machine on a firm, level surface, preferably under cover, secure against vandals, children and
3. Turn the Chassis Key Switch to OFF and remove the key to prevent unauthorized operation.
U
SE
unauthorized operation.
RAKE
B
) grade.
D
AY
1/8 in.
) between the brake release nuts and the drive
114100-000R1 X26 Ultra Narrow - Operator Manual Page 9
Transporting the Machine
Front
Rear
T
RANSPORTING
Always use a transport vehicle when moving a machine to a work site. Towing the machine over long distances will damage the machine and void the warranty.
L
IFTING
THE
BY C
M
RANE
ACHINE
DANGER
! !
See specifications for the weight of the machine
and be certain that the crane is of adequate
capacity to lift the machine.
Secure straps to chassis tie down/lifting points
only (see Figure 7).
M
OVING
! !
Forklifting is for transport only.
See specifications for the weight of the machine
and be certain that the forklift is of adequate
capacity to lift the machine.
Forklift from the rear of the machine using the
forklift pockets provided. If necessary, the
machine may be forklifted from the side by lifting
under the Chassis Modules (refer to Figure 8).
BY F
DANGER
ORKLIFT
Figure 7:
Secure Crane Straps
FRONT
Front Tie Down/Lift
Point
Forklift Here
Rear Tie
Down/Lift Point
Figure 8:
REAR
Tie Down and Lift Points
Rear Tie
Down/Lift Point
Forklift Pockets
Page 10 114100-000R1 X26 Ultra Narrow - Operator Manual
D
RIVING OR
W
INCHING
ONTO
A T
RUCK
Transporting the Machine
OR
T
RAILER
!
WARNING
Never winch faster than 0,3 m/sec. (1 ft./sec.).
Never operate the machine with the parking brakes released. Serious injury or damage could result.
1. Loading the machine onto the truck or trailer;
A. To
a. Turn the Lift/Drive Switch to DRIVE LOW (hi-torque mode) and drive the machine up the ramp and
into transport position.
b. Set the wheels straight and turn off the machine.
c. Chock the wheels.
B. To
a. Drive the machine up to the ramp.
b. Attach the winch cable to the tie down/lifting points.
c. Release the parking brakes (refer to “Parking Brake Release” on page 9).
d. Winch the machine into transport position
e. Chock the wheels.
f. Re-engage the parking brakes.
2. Secure the machine to the transport vehicle with chains or straps of adequate load capacity attached to
the chassis tie down/lifting points (refer to Figure 8).
the machine onto the transport vehicle:
Drive
Winch
the machine onto the transport vehicle:
!
CAUTION
Overtightening chains or straps attached to the Tie Down points may result in damage to the machine
114100-000R1 X26 Ultra Narrow - Operator Manual Page 11
Maintenance
M
AINTENANCE
!
WARNING
Never perform service while the platform is elevated without first blocking the elevating assembly.
DO NOT stand in the elevating assembly area while deploying or storing the brace.
B
LOCKING
CISSOR BRACE INSTALLATION
S
1. Park the machine on a firm, level surface.
2. Pull Chassis Emergency Stop Switch to the
ON position.
3. Pull Platform Emergency Stop Switch to the
ON position.
4. Turn and hold the Chassis Key Switch to
CHASSIS.
5. Push the Chassis Lift/Lower Switch to LIFT to
elevate the platform until the scissor brace
can be rotated to the vertical position.
6. From the rear of the machine, lift the scissor
brace from its stowed position. Rotate upward
and outward, then down until it is hanging vertically below its attachment point.
7. Lower the platform by pushing the Chassis
Lift/Lower Switch to LOWER and gradually
lower the platform until the scissor brace is
supporting the platform.
T
HE
E
LEVATING
!
A
SSEMBLY
Figure 9:
Counterclockwise
Scissor Brace
Rotate Brace
Clockwise to
Block
to Store
Brace Rests
on Weldment
CISSOR BRACE
S
1. Using the Chassis Controls, gradually elevate
the platform until the scissor brace is clear.
2. Rotate the scissor brace outward and upward
over its mounting point until it rests in the
stowed position.
3. Lower the platform by pushing the Chassis
Lift/Lower Switch to LOWER to completely
lower the platform.
Page 12 114100-000R1 X26 Ultra Narrow - Operator Manual
TORAGE
S
when in
Blocking
Position
L
EVEL
S
Maintenance
ENSOR
!
WARNING
Never perform service while the platform is elevated without first blocking the elevating assembly.
DO NOT stand in the elevating assembly area while deploying or storing the brace.
The Level Sensor Is located on the chassis between the scissor sections and is covered with a protective
metal box. To verify the sensor is working properly there are two LED's under the sensor; green indicates
the sensor is ON (has power), red indicates the sensor is LEVEL.
ESTING THE LEVEL SENSOR
T
1. Place machine on firm level surface.
2. Use the Chassis Controls to raise the platform to
approximately 2,1 m (
3. Install the scissor brace (see “Blocking The Elevating
Assembly” on page 12).
4. Remove the Level Sensor electrical box cover near the
front of machine.
5. Push the Level Sensor off of level.
6. The alarm should sound, and the red LED should turn
OFF.
• If the alarm does not sound, take the machine out of
service until the Level Sensor has been adjusted or
repaired.
7. Replace the Level Sensor electrical box cover.
8. Store the scissor brace and lower the Platform.
7ft.
).
!
Figure 10:
Level Sensor
114100-000R1 X26 Ultra Narrow - Operator Manual Page 13
Maintenance
H
YDRAULIC
The hydraulic fluid reservoir is located in the control module door.
Never add fluid if the platform is elevated.
NOTE:
HECK HYDRAULIC FLUID
C
1. Make sure that the platform is fully lowered.
2. Open the chassis door.
3. Remove the filler cap from the hydraulic fluid
reservoir.
4. Check the fluid level on the dipstick on the
filler cap.
5. Add the appropriate fluid to bring the level to
the FULL mark. See “Specifications” on
page 20.
B
ATTERY
F
M
AINTENANCE
LUID
Figure 11:
Hydraulic Fluid Reservoir and Dipstick
!
WARNING
Hazard of explosive gas mixture. Keep sparks, flame, and smoking material away from batteries.
Always wear safety glasses when working near batteries.
Battery fluid is highly corrosive. Thoroughly rinse away any spilled fluid with clean water.
Always replace batteries with UpRight batteries or manufacturer approved replacements weighing
30 kg (66 lbs.) each.
• Check the battery fluid level daily, especially if the machine is being used in a warm, dry climate.
• If electrolyte level is lower than 10 mm
tap water with high mineral content, as it will shorten battery life.
• Inspect the battery regularly for signs of cracks in the case, electrolyte leakage and corrosion of the
terminals.
• Inspect cables regularly for worn spots or breaks in the insulation and for broken cable terminals.
• Keep the terminals and tops of the batteries clean.
• Refer to the Service Manual to extend battery life and for complete service instructions.
!
3
/
in.
) above the plates add distilled water only. DO NOT use
(
8
Page 14 114100-000R1 X26 Ultra Narrow - Operator Manual
B
4
1
2
3
1. Battery Charger
2. Charge Indicator
3. Charger Plug
4. Batteries
ATTERY
C
Maintenance
HARGING
Figure 12:
Battery Charger
Charge the batteries at the end of each work shift or sooner if the batteries have been discharged.
!
WARNING
Charge the batteries in a well ventilated area.
!
Do not charge the batteries when the machine is near a source of sparks
or flames.
Permanent damage to the batteries will result if the batteries are not
immediately recharged after discharging.
Never leave the battery charger operating for more than two days.
Never disconnect the cables from the batteries when the charger is
operating.
Keep the charger dry.
1. Check the battery fluid level. If the battery fluid level is lower than
3
/
in.
10 mm
2. Connect an extension cord (1,5 mm
diameter; 15 m (
) above the plates add distilled water only.
(
8
12 gauge
[
²
50 ft.
) maximum length) to the charger plug located
] minimum conductor
at the left side of the chassis.
Figure 13:
Charge Indicator Lights
3. The charger turns on automatically after a short delay. Look through
the charge indicator cutout to check the state of charge.
• 0 - 50% charge:
• First Light -BLINKING-
• Second and Third Light -OFF-
• 50% - 75% Charge:
• First Light -ON-
• Second Light -BLINKING-
• Third Light -OFF-
• 75% - 100% Charge:
• First and Second Light -ON-
• Third Light - BLINKING-
• Charge Complete
• All Lights -ON-
• The charger automatically shuts down to low current after charging is complete and all lights turn ON.
• The charger continues at low current (equalizing charge) for 3-4 hours, then charging current shuts off
completely.
• Lights remain ON until the AC power supply is disconnected.
114100-000R1 X26 Ultra Narrow - Operator Manual Page 15
The battery charger circuit must be used with a GFI (Ground Fault Interrupt) outlet.
NOTE:
DO NOT operate the machine while the charger is plugged in.
NOTE:
Daily Inspection and Maintenance Schedule
D
AILY
I
NSPECTION
The Complete Inspection consists of periodic visual and operational checks, along with periodic minor
adjustments that assure proper performance. Daily inspection will prevent abnormal wear and prolong the
life of all systems. Perform the inspection and maintenance items daily. Inspection and maintenance shall
be performed by personnel who are trained and familiar with mechanical and electrical procedures.
AND
M
AINTENANCE
S
CHEDULE
!
WARNING
Before performing preventative maintenance, familiarize yourself with the operation of the machine.
Always block the elevating assembly whenever it is necessary to perform maintenance while the
platform is elevated.
The daily preventative maintenance checklist has been designed for machine service and maintenance.
Please photocopy the Daily Preventative Maintenance Checklist and use the checklist when inspecting
the machine.
!
Page 16 114100-000R1 X26 Ultra Narrow - Operator Manual
D
AILY
AINTENANCE
M
P
REVENTATIVE
T
ABLE KEY
M
AINTENANCE
AINTENANCE
M
Daily Preventative Maintenance Check List
C
HECK
EPORT
R
L
IST
\
Y = Yes/Acceptable
N = No/Not Acceptable
R = Repaired/Acceptable
COMPONENT INSPECTION OR SERVICES Y N R
Battery
Chassis
Control Cable
Controller Check switch operation
Drive Motors Check for operation and leaks
Elevating Assembly Inspect for structural cracks
Emergency Hydraulic
System
Check electrolyte level
Check battery cable condition
Check hoses for pinch or rubbing points
Check welds for cracks
Check the exterior of the cable for pinching,
binding or wear
Operate the emergency lowering valve and
check for serviceability
Date: _______________________________________
Owner: _____________________________________
Model No: ___________________________________
Serial No: ___________________________________
Serviced By: _________________________________
COMPONENT INSPECTION OR SERVICES Y N R
Entire Unit Check for and repair collision damage
Hydraulic fluid Check fluid level
Hydraulic Pump Check for hose fitting leaks
Hydraulic System Check for leaks
Labels
Platform Deck and
Rails
Tires and Wheels Check for damage
Check for peeling, missing, or unreadable
labels & replace
Check welds for cracks
Check condition of platform
114100-000R1 X26 Ultra Narrow - Operator Manual Page 17
Labels
L
ABELS
These labels shall be present and in good condition before operating the machine. Be sure to read, understand and follow these labels when operating the machine.
BATTERY
MAINTAIN BATTERY FLUID
AT RECOMMENDED LEVEL
3) 005221-000
4) 066552-000
5) 101251-000
MAXIMUM DISTRIBUTED
PLATFORM LOAD 500 LBS.
OR TWO OCCUPANTS
MAXIMUM SIDE LOAD 100 LBS.
10) 060197-000
11) 061205-005
12) 061220-002
20) 010076-001
25) 066556-000
26) 066559-000
BATTERY
CHARGER
32) 066522-000
33) 066556-001
34) 107051-000
6) 101250-000
7) 014222-003-99
8) 066555-000
9) 066553-000
13) 066550-000
15) 066554-000
16) 066561-000
17) 066558-000
29) 062562-001
35) 101252-005
36) 068639-000
31) 101222-005
Page 18 114100-000R1 X26 Ultra Narrow - Operator Manual
Labels
REAR
Figure 14:
Safety Labels Locations
CONTROL MODULE
POWER MOUDLE
FRONT
114100-000R1 X26 Ultra Narrow - Operator Manual Page 19
Specifications
S
PECIFICATIONS
ITEM X26 ULTRA NARROW
Platform Size
Platform Extension In
Platform Extension Out
Max. Platform Capacity
Standard
on Extension
Max. No. of occupants
Standard (total)
on Extension
Height
Working Height
Max. Platform Height
Min. Platform Height
Dimensions
Weight
Overall Width
Overall Height
Overall Height, Rails Lowered
Overall Length, Extension In
Overall Length, Extension Out
Drivable Height 7,9 m [26 ft.]
Drive Speed
Platform Lowered
Platform Raised
Energy Source 24 Volt Battery Pack (4-235 A Hour, 6 Volt Batteries, min. wt. 30 kg [66 lbs.] each)
Motor 24 Volt 4 Horse Power DC Electric Motor
System Voltage 24 Volt DC
Battery Charger 25 A, 110/220 VAC
Hydraulic Reservoir Capacity 15 L [4 US Gallons]
Maximum Hydraulic Pressure 207 bar [3000 psi]
Hydraulic Fluid
Normal Temperature (0° C [>32° F])
Low Temperature (0° C [<32° F])
Extreme Temperature (-17° C [<0° F])
Lift System
Lift Speed Lift, 42 sec./Lower 40 sec.
Control System
Drive System Dual Front Wheel Hydraulic Motors
Tires 381 mm [15 in.] Diameter Solid Rubber, non-marking
Parking Brake Dual Spring Applied, Hydraulic Release
Turning Radius 203 mm [8 in.] Inside
Maximum Gradeability 14.5° [26%]
Wheel Base 1,9 m [74.75 in.]
Guardrails 1,1 m [43.25 in.] High
Toe Boards 15,2 cm [6 in.]
Ground Clearance 8,9 cm [3.5 in.]
0,71 m x 2,21 m [28 in. x 87 in.]
0,71 m x 3,2 m [28 in. x 126 in.]
226,8 kg [500 lbs.]
110 kg [250 lbs.]
2 people
1 person
9,8 m [32 ft.]
7,9 m [26 ft.]
1,1 m [43 in.]
2358,7 kg [5200 lbs.]
0,82 m [32.5 in.]
2,2 m [86 in.]
1,99 m [78.25 in.]
2,35 m [92.5 in.]
3,26 m [128.5 in.]
0 to 3,2 km/h [0 to 2.0 mph]
0 to 0,8 km/h [0 to 0.50 mph]
ISO #32
ISO #32
ISO #15
One Single Stage
Lift Cylinder
Proportional Control Handle with Interlock Switch, Rotary Lift/Drive Switch,
and Red Mushroom Emergency Stop Switch
*Specifications are subject to change without notice. Hot weather or heavy use may affect performance.
Refer to the Service Manual for complete parts and service information.
Page 20 114100-000R1 X26 Ultra Narrow - Operator Manual
T
ABLE
Section 1
G
ENERAL
This section contains generic instructions for the repair and maintenance of UpRight Aerial Work Platforms. Referring to the Operator Manual will aid in understanding the operation and function of the various
components and systems of the machine, and help in diagnosing and repair of the machine.
OF
C
ONTENTS
1-1 Hazard Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 Workshop Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-3 Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1-4 Date Code Identification on Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1-5 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1-6 UpRight Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1-7 Hydraulic Manifold Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1-8 Cylinder Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1-9 Electric Motors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-10 Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
1-11 Floor Loading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
1-12 Hydraulic Fluid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17
1-13 Long Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
I
NFORMATION
L
IST OF
L
IST OF
F
IGURES
Figure 1-1: UpRight Connector Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Figure 1-2: UpRight Male Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Figure 1-3: UpRight Female Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Figure 1-4: Locking Finger, UpRight Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Figure 1-5: Heavy Duty UpRight Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Figure 1-6: Electric Motor Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Figure 1-7: Electric Motor Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Figure 1-8: Contact Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
Figure 1-9: Occupied Surface Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
T
ABLES
Table 1-1: Torque Specifications for Hydraulic Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Table 1-2: Torque Specifications for SAE Fasteners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Table 1-3: Torque Specifications for Metric Fasteners, U.S. Customary Units . . . . . . . . . . . . . . . . . . . 1-4
Table 1-4: Torque Specifications for Metric Fasteners, SI Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Table 1-5: Specific Gravity and Battery Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Table 1-6: Battery Charging, UpRight Electric and BiEnergy Machines . . . . . . . . . . . . . . . . . . . . . . . 1-14
Table 1-7: Battery Charger Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Service Manual Page 1-1
Section 1 - General Information Hazard Indicators
1-1 H
AZARD
! !
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
!
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
!
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
I
NDICATORS
DANGER
WARNING
CAUTION
!
!
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in damage to the machine.
1-2 W
ORKSHOP
Detailed descriptions of standard workshop procedures, safety principles and service operations are not
included. Please note that this manual does contain warnings and cautions against some specific service
methods which could cause personal injury, or could damage a machine or make it unsafe. Please understand that these warnings cannot cover all conceivable ways in which service, whether or not recommended by UpRight, Inc., might be done, or of the possible hazardous consequences of each conceivable
way, nor could UpRight Inc. investigate all such ways. Anyone using service procedures or tools, whether
or not recommended by UpRight Inc., must satisfy themselves thoroughly that neither personal safety nor
machine safety will be jeopardized.
!
WARNING
Be sure to read, understand and follow all safety rules, operating instructions, and the Scaffold
Industry Association’s MANUAL OF RESPONSIBILITIES of ANSI A92.6-1999 before performing
maintenance on or operating any UpRight Aerial Work Platform.
!
WARNING
Never perform service on the machine in the elevating assembly area while platform is elevated without
first blocking the elevating assembly.
DO NOT stand in elevating assembly area while deploying or storing brace.
Refer to the Operator Manual for elevating assembly blocking instructions.
P
ROCEDURES
!
!
Page 1-2 Service Manual
Torque Specifications Section 1 - General Information
1-3 T
Table 1-1:
ORQUE
H
YDRAULIC
NOTE:
S
PECIFICATIONS
C
OMPONENTS
Always lubricate threads with clean hydraulic fluid prior to installation
Use the following values to torque hydraulic components used on UpRight Aerial Work Platforms.
Torque Specifications for Hydraulic Components
Type: SAE Port Series Cartridge Poppet Fittings Hoses
Ft/Lbs Nm Ft/Lbs Nm In/Lbs Nm
#4 N/A N/A N/A N/A 135-145 15-16
#6 N/A N/A 10-20 14-27 215-245 24-28
#8 25-30 34-41 25-30 34-41 430-470 49-53
#10 35-40 47-54 35-40 47-54 680-750 77-85
#12 85-90 115-122 85-90 115-122 950-1050 107-119
#16 130-140 176-190 130-140 176-190 1300-1368 147-155
F
ASTENERS
This standard applies to the preloading of fasteners measured by installation torque.
For other preloading methods or fasteners consult UpRight Engineering Department.
NOTE:
This general standard applies to all SAE and Metric fasteners unless otherwise specified.
Table 1-2:
HREAD
T
ONDITION
C
• For lubricated or zinc plated fasteners use K =,15
• For dry unplated fasteners use K =,20
ORQUE TABLES
T
Torque Specifications for SAE Fasteners
SAE J429 Grade 5 SAE J429 Grade 8 SAE J429 Grade 5 SAE J429 Grade 8
Nominal
Thread Size
1/4 -20 2,000 75 100 2850 107 143
5/16 - 18 3,350 157 210 4700 220 305 5/16-24 3,700 173 230 5200 245 325
3/8-16 4,950 23 31 6950 32.5 44 3/8-24 5,600 26 35 7900 37 50
7/16-14 6,800 37 50 9600 53 70 7/16-20 7,550 42 55 10700 59 78
1/2-13 9,050 57 75 12800 80 107 1/2-20 10,200 64 85 14400 90 120
9/16-12 11,600 82 109 16400 115 154 9/16-18 13,000 92 122 18300 129 172
5/8-11 14,500 113 151 20300 159 211 5/8-18 16,300 128 170 23000 180 240
3/4-10 21,300 200 266 30100 282 376 3/4-16 23,800 223 298 33600 315 420
Unified Coarse Thread Series
Clamp
7/8-9 29,435 321 430 41550 454 606 7/8-14 32,480 355 473 45855 500 668
1-8 38,600 483 640 54540 680 900 1-12 42,270 528 704 59670 745 995
Tightening
Load
lbs. in-lbs. in-lbs. lbs. in-lbs. in-lbs. lbs. in-lbs. in-lbs. lbs. in-lbs. in-lbs.
lbs. ft-lbs. ft-lbs. lbs. ft-lbs. ft-lbs. lbs. ft-lbs. ft-lbs. lbs. ft-lbs. ft-lbs.
To rq ue
K=,15 K=,20 K=,15 K=,20 K=,15 K=,20 K=,15 K=,20
Clamp
Load
Tightening
To rq ue
Nominal Thread
Size
1/4 -28 2,300 85 115 3250 120 163
Unified Fine Thread Series
Clamp
Load
Tightening Torque
Clamp
Load
Tightening Torque
Service Manual Page 1-3
Section 1 - General Information Torque Specifications
10.9
10.9
Table 1-3:
Torque Specifications for Metric Fasteners, U.S. Customary Units
8.8
Clamp
Load
Grade 10.9
Tightening Torque
Grade 8.8
Nominal
Thread
Clamp
Size
mm lbs. in-lbs. in-lbs. lbs. in-lbs. in-lbs. lbs. in-lbs. in-lbs.
3.5------1,10922.930.5
Load
3------82314.619.5
4------1,43633.945.2
5 1,389 41.0 54.7 1,987 58.7 78.2 2,322 68.6 91.2
6 1,966 69.7 92.9 2,813 100.0 132.8 3,287 116.8 155.8
7 2,826 116.8 155.8 4,044 167.3 223.0 4,727 195.6 260.2
8 3,579 14.1 18.8 5,122 20.1 26.9 5,986 23.6 31.4
10 11,742 27.9 37.2 8,117 39.9 53.3 9,486 46.7 62.3
12 8,244 48.7 64.9 11,797 69.7 92.2 13,787 81.1 108.4
14 11,246 77.4 103.3 16,093 110.6 147.5 18,808 129.1 172.6
16 15,883 125.4 166.7 21,971 173.3 230.9 25,677 202.1 269.2
18 19,424 171.9 229.4 26,869 238.2 317.2 31,401 278.1 371.0
20 2,304 243.4 325.3 34,286 337.8 449.9 40,070 394.6 525.9
22 30,653 331.9 442.5 42,403 458.8 612.2 49,556 536.2 715.4
24 35,711 420.4 562.0 49,400 583.4 778.1 57,733 682.2 909.4
27 46,435 617.3 84.8 64,235 853.4 1138.1 75,069 997.2 1329.8
30 56,753 837.9 1117.4 78,509 1159.4 1545.2 91,751 1354.9 1807.0
33 70,208 1140.3 1520.1 97,121 1576.9 2102.8 113,503 1843.9 2457.5
36 82,651 1464.1 1952.3 114,334 2025.3 2700.9 133,620 2367.6 3156.0
Tightening Torque
K =,15 K =,20 K =,15 K =,20 K =,15 K =,20
ft-lbs. ft-lbs. ft-lbs. ft-lbs. ft-lbs. ft-lbs.
Clamp
Load
12.9
Grade 12.9
Tightening Torque
Table 1-4:
Torque Specifications for Metric Fasteners, SI Units
8.8
Grade 8.8
Nominal
Thread
Size
mm N N-m N-m N N-m N-m N N-m N-m
Clamp
Load
3------36601,652,2
3,5------49322,593,45
4------63873,835,11
5 6177 4,63 6,18 8840 6,63 8,84 10330 7,75 10,3
6 8743 7,87 10,5 12512 11,3 15 14623 13,2 17,6
7 12570 13,2 17,6 17990 18,9 25,2 21025 22,1 29,4
8 15921 19,1 25,5 22784 27,3 36,5 26626 32 42,6
10 52230 37,8 50,5 36105 54,1 72,2 42195 63,3 84,4
12 36670 66 88 52475 94,5 125 61328 110 147
14 50025 105 140 71587 150 200 83663 175 234
16 70650 170 226 97732 235 313 114218 274 365
18 86400 233 311 119520 323 430 139680 377 503
20 10250 330 441 152513 458 610 178238 535 713
22 136350 450 600 188618 622 830 220433 727 970
24 158850 570 762 219743 791 1055 256808 925 1233
27 206550 837 115 285728 1157 1543 333923 1352 1803
30 252450 1136 1515 349223 1572 2095 408128 1837 2450
33 312300 1546 2061 432015 2138 2851 504885 2500 3332
36 367650 1985 2647 508582 2746 3662 594368 3210 4279
Tightening Torque
K =,15 K =,20 K =,15 K =,20 K =,15 K =,20
Clamp
Load
Grade 10.9
Tightening Torque
Clamp
Load
12.9
Grade 12.9
Tightening Torque
Page 1-4 Service Manual
Date Code Identification on Hoses Section 1 - General Information
1-4 D
GGGG
AAAATTTTEEEESSSS
PPPP
AAAARRRRKKKKEEEERRRR
DDDD
AAAAYYYYCCCCOOOO
1-5 S
ATE
uses an eight digit code:
i.e.: XX 01 07 01 - means Plant XX January 07 2001.
uses a 4 digit code indicating Quarter and Year
i.e.: 2Q01 - means Second Quarter of 2001.
stamps month, day and year on each hose.
PECIAL
C
ODE
The following is a list of special tools which may be required to perform certain maintenance procedures on
the machine.
• 0-69 bar (
• 0-207 bar (
• 0-414 bar (
• Small UpRight Connector Field Kit (UpRight P/N 030899-000)
• Large UpRight Connector Field Kit (UpRight P/N 030898-000)
• Inclinometer (UpRight P/N 010199-000-00)
• MOS90 Calibrator (UpRight P/N 057128-000)
• Optimizer with adapter (UpRight P/N 100329-000)
• Flow Meter Kit (UpRight P/N 067040-000)
• Quadragauge with fitting (UpRight P/N 063971-000)
• 0-25 kg (
T
OOLS
0-1000 psi
0-3000 psi
0-6000 psi
0-50 Lbs.
I
DENTIFICATION
Plant, Month, Day, Year
) Hydraulic Pressure Gauge with Adapter Fittings
) Hydraulic Pressure Gauge with Adapter Fittings
) Hydraulic Pressure Gauge with Adapter Fittings
) Chain Tension Scale (UpRight P/N 107078-000)
ON
H
.
.
OSES
UPR
IGHT LIFT TOOL LIST
• Gland Nut Wrench (UpRight P/N 062521-000)
• Strap Wrench (UpRight P/N 062482-000)
• Tierod Tensioner (2 required) (UpRight P/N 062738-000)
• Tensioner Bracket (2 required) (UpRight P/N 062739-000)
Service Manual Page 1-5
Section 1 - General Information UpRight Connectors
Large KitSmall Kit
1-6 U
PRIGHT
UpRight connectors are designed so that connector parts, contacts or electrical cables may be replaced
without replacing the entire connector.
M
ALE
1. Disconnect the male connector
(plug) from the female connector
(receptacle).
2. Using the flat end of the Removal
Tool (or flat blade screwdriver), pry
the Locking Wedge from the Male
Connector. Care should be taken
that the Sealing Gasket is not damaged during this procedure.
3. Check all parts for damage. Replace
all parts which are damaged or
worn.
4. Replace or re-crimp the wires and
contacts. Refer to “Crimping” procedure.
C
C
ONNECTOR
ONNECTORS
(P
LUG
Figure 1-1:
UpRight Connector Kits
)
Figure 1-2:
UpRight Male Connector
F
EMALE
1. Disconnect the male connector (plug)
from the female connector (receptacle).
2. Using the notched end of the Removal
Tool (or a wire hook), pull the Locking
Wedge from the Female Connector.
3. Check all parts for damage. Replace all
parts which are damaged or worn.
4. Replace or re-crimp the wires and contacts. Refer to “Crimping” procedure.
Page 1-6 Service Manual
C
ONNECTOR
(R
ECEPTACLE
)
Figure 1-3:
UpRight Female Connector
Loading...