Upright X26 Ultra Narrow Operator's Manual
Operator Manual
Guide de l’opérateur
Betriebsanleitung
X26 Ultra Narrow
SERIAL NO. 20000 to Current
WARNING
All personnel shall carefully read, understand and follow all safety rules,
operating instructions, and National Safety Instructions/Requirements
before operating or performing maintenance on any UpRight Aerial Work
Platform.
The first section of this Operator Manual is the English language version.
AVERTISSEMENT
Tout le personnel doit lire attentivement, bien comprendre et suivre toutes
les règles de sécurité, le mode d’emploi et les règles nationales de sécurité avant d’entretenir ou d’utiliser une plate-forme élévatrice UpRight.
La deuxième section du guide de l’opérateur est la version française.
WARNUNG
Alle Bediener müssen die Sicherheitsregeln, Betriebsanleitungen sowie
geltenden Sicherheitsanweisungen/-anforderungen gründlich durchlesen,
verstehen und befolgen, bevor sie an irgendeiner UpRight-Hocharbeitsbühne Wartungsarbeiten ausführen oder diese in Betrieb nehmen.
Der dritte Abschnitt dieser Betriebsanleitung ist deutschsprachig.
P/N 114100-020
X26 Ultra Narrow
European Specifications
Serial Number 20000 – Current
E
NGLISH
When contacting UpRight for service or parts information, be sure to include the MODEL and SERIAL NUMBERS from the equipment
nameplate. Should the nameplate be missing, the SERIAL NUMBER is also stamped on top of the chassis above the front axle pivot.
F
RANÇAIS
Lors des communications avec UpRight pour des informations au sujet de l’entretien ou des pièces, ne pas oublier d’inclure les
NUMÉROS DE MODÈLE et DE SÉRIE inscrits sur la plaque signalétique. Si la plaque signalétique manque, le NUMÉRO DE SÉRIE est
également estampé sur le dessus du châssis, au-dessus de l’axe pivot avant.
D
EUSTCH
Stellen Sie sicher, dass Sie die MODELL- und SERIENNUMMERN auf dem Gerätetypenschild angeben, wenn Sie sich mit UpRight
bezüglich Wartungs- oder Ersatzteilinformationen in Verbindung setzten. Sollte das Typenschild fehlen, finden Sie die SERIENNUMMER
auch auf dem Fahrwerk über der vorderen Schwenkachse.
Stamped Serial Number
Estampille de numéro de série
Eingestanzte Seriennummer
UpRight, Inc.
1775 Park Street
Selma, California 93662 USA
TEL: 559/891-5200
FAX: 559/896-9012
PARTS: 1-888-UR-PARTS
PARTS FAX: 559/896-9244
Call Toll Free in U.S.A.
1-800-926-LIFT
Model______________ Serial number:___________
Machine weight _______kg Mfg. date:_________
Maximum wheel load:________
Maximum allowable incline of machine when elevated:_____deg.
Occupants and equipment must not exceed the rated maximum
load:_____kg Maximum platform occupants: _____
Maximum allowable sIde force on platform:_____N
Maximum platform height:______m
Maximum platform reach:______m
Maximum allowable wind speed: ______m/s=Beaufort scale_____
Maximum hydraulic system pressure:_____bar
Maximum system voltage: _______Vdc
This machine is manufactured to comply with
Machinery directive 89-392/CEE
CAUTION: CONSULT OPERATOR'S MANUAL BEFORE USE.
061205-003
UpRight
Unit S1, Park West Industrial Park
Friel Avenue
Nangor Road
Dublin 12, Ireland
TEL: +353 1 620 9300
FAX: +353 1 620 9301
PERATOR
O
M
ANUAL
WARNING
All personnel shall carefully read, understand and follow all safety rules and operating instructions
before operating or performing maintenance on any UpRight aerial work platform.
Safety Rules
Electrocution Hazard Tip Over Hazard Collision Hazard Fall Hazard
THIS MACHINE IS NOT
INSULATED!
USE OF THE AERIAL WORK PLATFORM
for the job. It is designed for repair and assembly jobs and assignments at overhead workplaces (ceilings, cranes, roof structures, buildings etc.). All other uses of the aerial work platform are prohibited!
THIS AERIAL WORK PLATFORM IS NOT INSULATED!
cal equipment!
Exceeding the specified permissible maximum load
The use and operation of the aerial work platform as a lifting tool or a crane
NEVER
DISTRIBUTE
NEVER
and avoiding them.
OPERATE
NEVER
IN CASE OF EMERGENCY
IF ALARM SOUNDS
Climbing up the railing of the platform, standing on or stepping from the platform onto buildings, steel or prefab concrete structures, etc.,
is prohibited!
Dismantling the entry gate or other railing components
locked!
It is prohibited
To extend the height or the range by placing of ladders, scaffolds or similar devices on the platform
NEVER
INSPECT
cables or hoses before using.
VERIFY
NEVER
To bypass any safety equipment
NEVER
Modifications to the aerial work platform
AFTER USE
exceed the manual force allowed for this machine. See “Manual Force” on page 4 for details.
all platform loads evenly on the platform.
operate the machine without first surveying the work area for surface hazards such as holes, drop-offs, bumps, curbs, or debris;
machine only on surfaces capable of supporting wheel loads.
operate the machine when wind speeds exceed this machine’s wind rating. See “Beaufort Scale” on page 4 for details.
push Emergency Stop Switch to deactivate all powered functions.
while platform is elevated, STOP, carefully lower platform. Move machine to a firm, level surface.
to keep the entry gate in an open position when the platform is raised!
perform service on machine while platform is elevated without blocking elevating assembly.
the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, loose wire connections, and damaged
that all labels are in place and legible before using.
use a machine that is damaged, not functioning properly, or has damaged or missing labels.
charge batteries near sparks or open flame. Charging batteries emit explosive hydrogen gas.
, secure the work platform from unauthorized use by turning the Keyswitch OFF and removing key.
NEVER operate the boom or drive with
the platform elevated unless on firm,
is prohibited
are prohibited
level surface.
: This aerial work platform is intended to lift persons and his tools as well as the material used
is prohibited!
is prohibited!
and presents a danger for the persons on the aerial work platform and in its working range.
For this reason it is imperative to keep a safe distance from live parts of electri-
or permissible only at the approval by UpRight.
NEVER position the machine without
first checking for overhead obstructions
See “Platform Capacity” on page 4 for details.
Always make certain that the entry gate is closed and securely
or other hazards.
is prohibited!
NEVER climb, stand or sit on the
platform guardrails or midrail.
is prohibited!
114100-020 X26 Ultra Narrow - Operator Manual Page 1
C
ONTENTS
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Special Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Platform Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Manual Force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Beaufort Scale. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lift Overload Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Pre-Operation Safety Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
System Function Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Platform Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Travel With the Platform Lowered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Elevating the Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Travel with Work Platform Elevated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Lowering the Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Emergency Lowering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Guardrails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Lowering Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Raising Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Parking Brake Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Release the Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Engage the Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
After Use Each Day. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Transporting the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Lifting By Crane. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Moving By Forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Driving or Winching onto a Truck or Trailer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Blocking The Elevating Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Scissor Brace Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Scissor Brace Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Testing the Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Hydraulic Fluid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Check Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Daily Inspection and Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Daily Preventative Maintenance Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Maintenance Table Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Maintenance Report. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Page 2 114100-020 X26 Ultra Narrow - Operator Manual
I
WARNING
!
!
2
3
5
6
7
8
1
9
4
11
10
NTRODUCTION
G
ENERAL
Introduction
This manual covers the X26 Ultra Narrow Aerial Work Platform. This manual must be stored on the
machine at all times.
Read, understand and follow all safety rules and operating instructions before attempting to operate the
machine.
D
ESCRIPTION
Figure 1:
DO NOT use the machine
not properly in place and secured
1. Platform Controls
2. Manual Case
3. Platform Extension
4. Platform
5. Elevating Assembly
6. Chassis
7. Batteries
8. Charger Outlet Plug
9. Chassis Controls
10. Emergency Lowering Valve Knob
11. Hydraulic Fluid Reservoir
if all guardrails are
.
Power Module
X 26 Ultra Narrow
114100-020 X26 Ultra Narrow - Operator Manual Page 3
Rear
Control Module
Special Limitations
DANGER
! !
DANGER
! !
DANGER
! !
DANGER
! !
S
PECIAL
The elevating function shall ONLY be used when the work platform is level and on a firm surface.
The work platform is NOT intended to be driven over uneven, rough, or soft terrain.
P
LATFORM
DO NOT exceed the maximum platform capacity or the platform occupancy limits for this machine.
M
L
IMITATIONS
Travel with the platform raised is limited to creep speed range.
Elevating the Work Platform is limited to firm, level surfaces only.
C
APACITY
The maximum capacity for the MACHINE, including occupants is determined by model and options, and
is listed in “Specifications” on page 22.
ANUAL
Manual force is the force applied by the occupants to objects such as walls or other structures outside the
work platform.
F
ORCE
The maximum allowable manual force is limited to 200 N (
of 400 N (
DO NOT exceed the maximum amount of manual force for this machine.
B
EAUFORT
Never operate the machine when wind speeds exceed 25 km/h (
BEAUFORT
RATING
3 3,4~5,4 12,25~19,4 11.5~17.75 7.5~12.0 Papers and thin branches move, flags wave.
4 5,4~8,0 19,4~28,8 17.75~26.25 12.0~18 Dust is raised, paper whirls up, and small branches sway.
5 8,0~10,8 28,8~38,9 26.25~35.5 18~24.25 Shrubs with leaves start swaying. Wave crests are apparent in ponds or swamps.
6 10,8~13,9 38,9~50,0 35.5~45.5 24.5~31 Tree branches move. Power lines whistle. It is difficult to open an umbrella.
7 13,9~17,2 50,0~61,9 45.5~56.5 31.~38.5 Whole trees sway. It is difficult to walk against the wind.
m/s km/h ft/s mph
L
IFT
All models include a feature that alerts the operator when the platform load is exceeded. If the alarm
sounds during the lift function, lower the platform and reduce the platform load.
O
VERLOAD
90 lbs.
) for two or more occupants.
S
CALE
WIND SPEED
A
LARM
GROUND CONDITIONS
45 lbs.
) of force per occupant, with a maximum
15 mph
) [Beaufort scale 4].
Never operate the machine with a platform load greater than the rated capacity.
Page 4 114100-020 X26 Ultra Narrow - Operator Manual
C
ONTROLS
Controls and Indicators
AND
I
NDICATORS
The operator shall know the location of each control and indicator and have a thorough knowledge of the
function and operation of each before attempting to operate the unit.
Figure 2:
Chassis Controls
Controls and Indicators
1. Circuit Breaker
2. Chassis Key Switch
3. Chassis Lift/Lower Switch
4. Chassis Emergency Stop Switch
5. Hour Meter/Voltage Indicator
Platform Controls
1. Steering Switch
2. Interlock Switch
(on front of Control Handle)
3. Control Handle
4. Platform Emergency Stop Switch
5. Lift/Drive Selector Switch
6. Horn Button
114100-020 X26 Ultra Narrow - Operator Manual Page 5
Pre-Operation Safety Inspection
P
RE
-O
PERATION
S
AFETY
I
NSPECTION
NOTE:
Carefully read, understand and follow all safety rules, operating instructions, labels,
Instructions/Requirements
1. Open modules and inspect for damage, fluid leaks or missing parts.
2. Check the level of the hydraulic fluid with the platform fully lowered. See “Hydraulic Fluid” on page 16.
Add recommended hydraulic fluid if necessary. See “Specifications” on page 22.
3. Check that fluid level in the batteries is correct. See “Battery Maintenance” on page 16.
4. Verify that the batteries are charged.
5. Check that the A.C. extension cord has been disconnected from the charger plug.
6. Check that all guardrails are properly in place and secured.
7. Inspect the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, damaged cables or hoses, loose wire connections and wheel bolts.
. Perform the following steps each day before use.
and National Safety
Page 6 114100-020 X26 Ultra Narrow - Operator Manual
S
WARNING
!
!
YSTEM
System Function Inspection
F
UNCTION
Refer to Figure 1 and Figure 2 for the locations of various controls and indicators.
STAND CLEAR of the machine while performing the following checks.
Before operating the machine, survey the work area for surface hazards such as holes, drop-offs, bumps,
curbs, or debris.
LOOK up, down and around for overhead obstructions and electrical conductors.
Protect the control cable from possible damage while performing checks.
1. Move the machine, if necessary, to an unobstructed area to allow for full elevation.
2. Turn the Chassis and Platform Emergency Stop Switches ON by pulling the buttons out.
3. Turn and hold the Chassis Key Switch to CHASSIS. Push the Chassis Lift/Lower Switch to the LIFT position and elevate the platform approximately 2,1 m (
4. Install the scissor brace as described on page 14.
5. Visually inspect the elevating assembly, lift cylinder, cables, and hoses for cracked welds and structural
damage, loose hardware, hydraulic leaks, and loose wire connections. Check for missing or loose parts.
6. Verify that the Depression Mechanism Supports have rotated into position under the machine.
7. Check Level Sensor operation (see “Level Sensor” on page 15).
8. Remove the scissor brace as described on page 14.
9. Turn and hold the Chassis Key Switch to CHASSIS. Push the Chassis Lift/Lower Switch to the LIFT position and fully elevate the platform.
• Check for erratic operation.
10. Partially lower the platform by pushing Chassis Lift/Lower Switch to LOWER, and check for proper operation of the audible lowering alarm.
11. Check the Emergency Lowering Valve for proper operation (see “Emergency Lowering” on page 9).
12. Lower the platform.
13. Push the Chassis Emergency Stop Switch to check for proper operation. All machine functions should
be disabled. Pull out the Chassis Emergency Stop Switch to resume.
14. Turn the Chassis Key Switch to DECK.
15. Check that the route is clear of surface hazards such as holes, drop-offs, bumps, curbs, or debris, and is
level and capable of supporting the wheel loads.
16. Mount the platform and properly close and secure the entrance.
17. Turn the Lift/Drive Switch to DRIVE.
18. Check for speed and directional control.
• While engaging the Interlock Switch, slowly position the Control Handle to FORWARD then
REVERSE. The farther you push or pull the Control Handle from center the faster the machine will
travel.
• Perform this test in both HI and LOW DRIVE.
19. Push the Steering Switch RIGHT, then LEFT, to check for steering control.
20. Turn the Lift/Drive Switch to LIFT to check platform lift controls.
• While engaging the Interlock Switch, move the Control Handle to UP to raise the platform.
• While engaging the Interlock Switch, move the Control Handle to DOWN to lower the platform. The
platform should descend and the audible lowering alarm should sound.
21. Push the Platform Emergency Stop Switch to check for proper operation. All machine functions should
be disabled. Pull out the Platform Emergency Stop Switch to resume.
I
NSPECTION
7 ft.
).
114100-020 X26 Ultra Narrow - Operator Manual Page 7
Operation
1
2
O
PERATION
Before operating the work platform, ensure that the Pre-Operation Safety Inspection and System Function
Inspection have been completed and that any deficiencies have been corrected.
aged or malfunctioning machine.
P
LATFORM
E
XTENSION
The operator must be thoroughly trained on this machine.
Never operate a dam-
1. Mount the platform and properly close and
secure the entrance.
2. Depress the foot lever located at the rear of
the platform extension. Push the platform
extension forward until the pin engages the
front stop.
3. To retract the platform extension, depress
the foot lever and pull the platform extension
toward the rear of the machine until the pin
engages the rear stop.
T
RAVEL
P
LATFORM
1. Check that the route is clear of surface hazards such as holes, drop-offs, bumps, or
debris.
2. Check that the route is level, and is capable
of supporting the wheel loads.
3. Verify that the Chassis Key Switch is turned
to DECK and the Chassis Emergency Stop
Switch is ON (pulled out).
4. Mount the platform and properly close and secure the entrance.
5. Check clearances above, below, and to the sides of machine.
6. Pull the Platform Emergency Stop Switch out to the ON position.
7. Turn the Lift/Drive Switch to DRIVE.
W
ITH THE
L
OWERED
1. Platform Extension
2. Foot Lever (deck lock assembly)
Figure 3:
Platform Extension
NOTE:
Turn Lift/Drive Switch to HI for traveling on level ground, or to LOW when extra torque is required for climbing
grades.
8. Engage the Interlock Switch and move the Control Handle to FORWARD or REVERSE to travel in the
desired direction. The speed of the machine will vary depending on how far from center the Control
Handle is moved.
S
TEERING
1. Turn the Lift/Drive Switch to DRIVE.
2. While engaging the Interlock Switch, push the Steering Switch to the RIGHT or LEFT to turn the wheels
in the desired direction. Observe the tires while maneuvering the machine to ensure proper direction.
NOTE:
Steering is not self-centering. Wheels must be returned to the straight ahead position by operating the Steering
Switch.
Page 8 114100-020 X26 Ultra Narrow - Operator Manual
Operation
WARNING
!
!
Emergency
Lowering Valve
Knob
E
LEVATING
1. Locate a firm, level surface.
2. Turn the Lift/Drive Switch to LIFT.
3. While engaging the Interlock Switch, push the Control Handle FORWARD.
4. If the machine is not level the level sensor alarm will sound and the machine will not lift or drive.
level sensor alarm sounds the platform must be lowered and the machine moved to a firm, level
surface before attempting to elevate the platform.
NOTE:
The Depression Mechanism supports will deploy automatically as the platform elevates and will retract after
the platform has been lowered completely and has been driven.
T
RAVEL
NOTE:
The machine will travel at reduced speed when the platform is elevated.
1. Check that the route is clear of surface hazards such as holes, drop-offs, bumps, curbs, or debris.
2. Check that the route is level, and is capable of supporting the wheel loads.
3. Check clearances above, below, and to the sides of platform.
4. Turn the Lift/Drive Switch to DRIVE.
5. Engage the Interlock Switch and move the Control Handle to FORWARD or REVERSE to travel in the
desired direction. The speed of the machine will vary depending on how far from center the Control Handle is moved.
6. If the machine is not level the level sensor alarm will sound and the machine will not lift or drive.
level sensor alarm sounds the platform must be lowered and the machine moved to a firm, level
surface before attempting to elevate the platform.
WITH
THE
W
P
LATFORM
ORK
P
LATFORM
E
LEVATED
If the
If the
L
OWERING
1. Turn the Lift/Drive Switch to LIFT.
2. Check around the base of the platform to ensure that no one is in contact with the machine. Engage the
Interlock Switch and pull back on the Control Handle to lower the platform.
3. The platform will stop when it reaches the PPE cutout height. Inspect around the machine to ensure no
one is in contact with the machine. After a four-second time delay, lower the platform as in step 2.
E
MERGENCY
If the platform should fail to lower, NEVER climb down the
elevating assembly.
Stand clear of the elevating assembly while operating the
Emergency Lowering Valve Knob.
The Emergency Lowering Valve Knob is located at the rear
of the machine, behind the ladder.
1. Open the Emergency Lowering Valve by pulling and holding the knob.
2. To close, release the knob. The platform will not elevate if
the Emergency Lowering Valve is open.
THE
L
P
LATFORM
OWERING
Figure 4:
Emergency Lowering Knob
114100-020 X26 Ultra Narrow - Operator Manual Page 9
Operation
WARNING
!
!
CAUTION
!
!
G
UARDRAILS
The guardrails may be lowered for the purpose of passing through a standard doorway.
Guardrails must be returned to
proper position before using the
machine.
Figure 5:
5
1. Platform Extension
2. Platform Controls
3. Platform Extension Retaining Pins
4. Side-rail Retaining Pins
5. Rear Top-rail Retaining Pins
Guardrails
4
DO NOT use the machine if all guardrails
3
are not properly in place and secured.
L
OWERING PROCEDURE
1. Ensure that the platform extension is fully
retracted and the deck lock pin is
engaged (see “Platform Extension” on
page 8).
2
2. Place the Platform Controls on the deck
of the platform extension.
4
3. Lower the platform extension guardrail;
a. Pull to retract the retaining pins.
Retaining Pin Detail
• As the retaining pin is pulled, the
rail will drop slightly and hold the
pin in the retracted position.
b. Hold the midrail with one hand as you
retract the final retaining pin.
Engaged
Retracted
The guardrail could drop suddenly when the final retaining pin is retracted. Keep hands away from the
slide tubes to prevent injury.
1
c. Push down on the platform extension guardrail to lower it completely.
• The retaining pins will remain in the retracted position.
4. Lower the side guardrails and rear guardrail as a single unit;
• Repeat steps 3a through 3c.
5. Lower the rear top-rail;
• Pull the two retaining pins and lower the rear top-rail completely.
R
AISING
P
ROCEDURE
1. Raise the side guardrails and rear guardrail as one unit;
• Pull up on the side guardrails and raise them until all the retaining pins engage.
2. Raise the rear top-rail;
• Pull up on the rear top-rail until the retaining pins engage.
3. Raise the platform extension guardrail;
• Pull up on the platform extension guardrail and raise it until all the retaining pins engage.
4. Hang the controller on the platform extension guardrail.
Page 10 114100-020 X26 Ultra Narrow - Operator Manual
Operation
WARNING
!
!
2
3
3
4
1
1
1. Motor Mount
2. Drive Motor
3. Brake Release Nut
4. Wheel
FRONT
P
ARKING
Perform the following only when the machine will not operate under its own power and it is necessary to
move the machine or when winching onto a transport vehicle (see “Transporting the Machine” on page 12).
IMPORTANT: Do Not release the parking brakes if the machine is on a slope.
Never winch or move the machine faster than 0,3 m/sec. (1 ft./sec.).
Never operate the machine with the parking brakes released. Serious injury or damage could result.
The parking brakes are integral to the drive motors. Each drive motor has two brake release nuts. Release
and engage the parking brakes one wheel at a time. Turn the brake release nuts in stages (½ turn at a
time) to prevent possible binding of the brake mechanism.
B
RAKE
R
ELEASE
Figure 6:
Parking Brake Release
R
ELEASE THE PARKING
The front wheel motors each have two brake
release nuts.
IMPORTANT: Turn the nuts alternately in ½ turn increments
to insure uniform adjustment and prevent binding.
1. Chock the rear wheels to prevent the machine
from rolling.
2. Using a 13 mm socket wrench, turn the brake
release nuts clockwise until they contact the
motor body.
3. Alternately turn each nut clockwise in ½ turn
increments until resistance is felt (approximately
two turns).
4. The brake is released.
E
NGAGE THE PARKING
1. Chock the rear wheels to prevent the machine
from rolling.
2. Using a 13 mm socket wrench, alternately turn
the brake release nuts counter-clockwise in ½ turn increments.
• Repeat until there is approximately 3.2 mm (
motor body.
3. Verify that the brakes have fully engaged before operating the machine by testing their ability to hold the
machine on a 14,5° (
26%
B
B
RAKE
) grade.
RAKE
) between the brake release nuts and the drive
1/8 in.
A
FTER
1. Ensure that the platform is fully lowered.
2. Park the machine on a firm, level surface, preferably under cover, secure against vandals, children and
3. Turn the Chassis Key Switch to OFF and remove the key to prevent unauthorized operation.
U
SE
E
unauthorized operation.
114100-020 X26 Ultra Narrow - Operator Manual Page 11
ACH
D
AY
Transporting the Machine
DANGER
! !
DANGER
! !
Front
Rear
T
RANSPORTING
Always use a transport vehicle when moving a machine to a work site. Towing the machine over long distances will damage the machine and void the warranty.
L
IFTING
THE
BY C
M
RANE
ACHINE
See specifications for the weight of the machine
and be certain that the crane is of adequate
capacity to lift the machine.
Secure straps to chassis tie down/lifting points
only (see Figure 7).
M
OVING
Fork-lifting is for transport only.
See specifications for the weight of the machine
and be certain that the forklift is of adequate
capacity to lift the machine.
Forklift from the rear of the machine using the
forklift pockets provided. If necessary, the
machine may be forklifted from the side by lifting
under the Chassis Modules (refer to Figure 8).
BY F
ORKLIFT
Figure 7:
Secure Crane Straps
FRONT
Front Tie Down/Lift
Point
Forklift Here
Rear Tie
Down/Lift Point
Figure 8:
REAR
Tie Down and Lift Points
Rear Tie
Down/Lift Point
Forklift Pockets
Page 12 114100-020 X26 Ultra Narrow - Operator Manual
Transporting the Machine
WARNING
!
!
CAUTION
D
RIVING
Never winch faster than 0,3 m/sec. (1 ft./sec.).
Never operate the machine with the parking brakes released. Serious injury or damage could result.
1. Loading the machine onto the truck or trailer;
OR
W
INCHING
ONTO
A T
RUCK
OR
T
RAILER
A. To
a. Turn the Lift/Drive Switch to DRIVE LOW (hi-torque mode) and drive the machine up the ramp and
into transport position.
b. Set the wheels straight and turn off the machine.
c. Chock the wheels.
B. To
a. Drive the machine up to the ramp.
b. Attach the winch cable to the tie down/lifting points.
c. Release the parking brakes (refer to “Parking Brake Release” on page 11).
d. Winch the machine into transport position
e. Chock the wheels.
f. Re-engage the parking brakes.
2. Secure the machine to the transport vehicle with chains or straps of adequate load capacity attached to
the chassis tie down/lifting points (refer to Figure 8).
Overtightening chains or straps attached to the Tie Down points may result in damage to the machine
the machine onto the transport vehicle:
Drive
Winch
the machine onto the transport vehicle:
114100-020 X26 Ultra Narrow - Operator Manual Page 13
Maintenance
WARNING
!
!
M
AINTENANCE
Never perform service while the platform is elevated without first blocking the elevating assembly.
DO NOT stand in the elevating assembly area while deploying or storing the brace.
B
LOCKING
T
HE
E
LEVATING
A
SSEMBLY
S
CISSOR
1. Park the machine on a firm, level surface.
2. Pull Chassis Emergency Stop Switch to the
ON position.
3. Pull Platform Emergency Stop Switch to the
ON position.
4. Turn and hold the Chassis Key Switch to
CHASSIS.
5. Push the Chassis Lift/Lower Switch to LIFT to
elevate the platform until the scissor brace
can be rotated to the vertical position.
6. From the rear of the machine, lift the scissor
brace from its stowed position. Rotate upward
and outward, then down until it is hanging vertically below its attachment point.
7. Lower the platform by pushing the Chassis
Lift/Lower Switch to LOWER and gradually
lower the platform until the scissor brace is
supporting the platform.
B
RACE INSTALLATION
Figure 9:
Scissor Brace
Rotate Brace
Clockwise to
Block
Counterclockwise
to Store
S
CISSOR
1. Using the Chassis Controls, gradually elevate
the platform until the scissor brace is clear.
2. Rotate the scissor brace outward and upward
over its mounting point until it rests in the
stowed position.
3. Lower the platform by pushing the Chassis
Lift/Lower Switch to LOWER to completely
lower the platform.
Page 14 114100-020 X26 Ultra Narrow - Operator Manual
B
RACE
S
TORAGE
Brace Rests
on Weldment
when in
Blocking
Position
Maintenance
WARNING
!
!
L
EVEL
Never perform service while the platform is elevated without first blocking the elevating assembly.
DO NOT stand in the elevating assembly area while deploying or storing the brace.
The Level Sensor Is located on the chassis between the scissor sections and is covered with a protective
metal box. To verify the sensor is working properly there are two LED's under the sensor; green indicates
the sensor is ON (has power), red indicates the sensor is LEVEL.
T
ESTING THE LEVEL SENSOR
1. Place machine on firm level surface.
2. Use the Chassis Controls to raise the
3. Install the scissor brace (see “Blocking
4. Remove the Level Sensor electrical box
5. Push the Level Sensor off of level.
6. The alarm should sound, and the red
7. Replace the Level Sensor electrical box
8. Store the scissor brace and lower the
S
ENSOR
platform to approximately 2,1 m (
The Elevating Assembly” on page 14).
cover near the front of machine.
LED should turn OFF.
• If the alarm does not sound, take the
machine out of service until the Level
Sensor has been adjusted or
repaired.
cover.
Platform.
7 ft.
).
Figure 10:
Level Sensor
114100-020 X26 Ultra Narrow - Operator Manual Page 15
Maintenance
WARNING
!
!
H
YDRAULIC
The hydraulic fluid reservoir is located in the control module door.
NOTE:
Never add fluid if the platform is elevated.
F
LUID
Figure 11:
Hydraulic Fluid Reservoir and Dipstick
C
HECK HYDRAULIC
1. Make sure that the platform is fully lowered.
2. Open the chassis door.
3. Remove the filler cap from the hydraulic
fluid reservoir.
4. Check the fluid level on the dipstick on the
filler cap.
5. Add the appropriate fluid to bring the level to
the FULL mark. See “Specifications” on
page 22.
B
ATTERY
Hazard of explosive gas mixture. Keep sparks, flame, and smoking material away from batteries.
Always wear safety glasses when working near batteries.
Battery fluid is highly corrosive. Thoroughly rinse away any spilled fluid with clean water.
Always replace batteries with UpRight batteries or manufacturer approved replacements weighing
30 kg (66 lbs.) each.
M
F
LUID
AINTENANCE
• Check the battery fluid level daily, especially if the machine is being used in a warm, dry climate.
3
• If electrolyte level is lower than 10 mm
tap water with high mineral content, as it will shorten battery life.
• Inspect the battery regularly for signs of cracks in the case, electrolyte leakage and corrosion of the
terminals.
• Inspect cables regularly for worn spots or breaks in the insulation and for broken cable terminals.
• Keep the terminals and tops of the batteries clean.
• Refer to the Service Manual to extend battery life and for complete service instructions.
) above the plates add distilled water only. DO NOT use
(
/
in.
8
Page 16 114100-020 X26 Ultra Narrow - Operator Manual
B
WARNING
!
!
4
1
2
3
1. Battery Charger
2. Charge Indicator
3. Charger Plug
4. Batteries
ATTERY
C
HARGING
Maintenance
Figure 12:
Battery Charger
Charge the batteries at the end of each work shift or sooner if the batteries have been discharged.
Charge the batteries in a well ventilated area.
Do not charge the batteries when the machine is near a source of
sparks or flames.
Permanent damage to the batteries will result if the batteries are not
immediately recharged after discharging.
Never leave the battery charger operating for more than two days.
Never disconnect the cables from the batteries when the charger is
operating.
Keep the charger dry.
1. Check the battery fluid level. If the battery fluid level is lower than
10 mm
3
) above the plates add distilled water only.
(
/
in.
8
2. Connect an appropriate extension cord to the charger outlet plug in
the left module door. Plug the extension cord into a properly
grounded outlet of proper voltage and frequency
Figure 13:
Charge Indicator Lights
3. The charger turns on automatically after a short delay. Look
through the charge indicator cutout to check the state of charge.
• 0 - 50% charge:
• First Light -BLINKING-
• Second and Third Light -OFF-
• 50% - 75% Charge:
• First Light -ON-
• Second Light -BLINKING-
• Third Light -OFF-
• 75% - 100% Charge:
• First and Second Light -ON-
• Third Light - BLINKING-
• Charge Complete
• All Lights -ON-
• The charger automatically shuts down to low current after charging is complete and all lights turn ON.
• The charger continues at low current (equalizing charge) for 3-4 hours, then charging current shuts off
completely.
• Lights remain ON until the AC power supply is disconnected.
NOTE:
The battery charger circuit must be used with a GFI (Ground Fault Interrupt) outlet.
NOTE:
DO NOT operate the machine while the charger is plugged in.
114100-020 X26 Ultra Narrow - Operator Manual Page 17
Daily Inspection and Maintenance Schedule
WARNING
!
!
D
AILY
I
NSPECTION
The Complete Inspection consists of periodic visual and operational checks, along with periodic minor
adjustments that assure proper performance. Daily inspection will prevent abnormal wear and prolong the
life of all systems. Perform the inspection and maintenance items daily. Inspection and maintenance shall
be performed by personnel who are trained and familiar with mechanical and electrical procedures.
Before performing preventative maintenance, familiarize yourself with the operation of the machine.
Always block the elevating assembly whenever it is necessary to perform maintenance while the
platform is elevated.
The daily preventative maintenance checklist has been designed for machine service and maintenance.
Please photocopy the Daily Preventative Maintenance Checklist and use the checklist when inspecting
the machine.
AND
M
AINTENANCE
S
CHEDULE
Page 18 114100-020 X26 Ultra Narrow - Operator Manual
M
AINTENANCE
D
AILY
P
REVENTATIVE
T
ABLE KEY
M
AINTENANCE
M
AINTENANCE
Daily Inspection and Maintenance Schedule
C
HECK
R
EPORT
L
IST
\
Y = Yes/Acceptable
N = No/Not Acceptable
R = Repaired/Acceptable
COMPONENT INSPECTION OR SERVICES Y N R
Battery
Chassis
Control Cable
Controller Check switch operation
Drive Motors Check for operation and leaks
Elevating Assembly Inspect for structural cracks
Emergency Hydraulic
System
Check electrolyte level
Check battery cable condition
Check hoses for pinch or rubbing points
Check welds for cracks
Check the exterior of the cable for pinching,
binding or wear
Operate the emergency lowering valve and
check for serviceability
Date: _______________________________________
Owner: _____________________________________
Model No: ___________________________________
Serial No: ___________________________________
Serviced By: _________________________________
COMPONENT INSPECTION OR SERVICES Y N R
Entire Unit Check for and repair collision damage
Hydraulic fluid Check fluid level
Hydraulic Pump Check for hose fitting leaks
Hydraulic System Check for leaks
Labels
Platform Deck and
Rails
Tires and Wheels Check for damage
Check for peeling, missing, or unreadable
labels & replace
Check welds for cracks
Check condition of platform
114100-020 X26 Ultra Narrow - Operator Manual Page 19
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