Upright LX31, LX41, LX50 Operator's Manual
USA
TEL: (1) 800-926-5438 or (1) 559-662-3900
FAX: (1) 559-673-6184
Parts FAX: (1) 800-669-9884
801 South Pine Street
Madera, California 93637
http://www.upright.com
E
UROPE
TEL: +353 1 620 9300
FAX: +353 1 620 9301
Unit S1, Park West Industrial Park
Friel Avenue
Nangor Road
Dublin 12, Ireland
L
OCAL DISTRIBUTOR
:
067903-004R1
06-02
WARNING
All personnel shall carefully read, understand and follow all safety rules,
operating instructions, and the Scaffold Industry Association’s
MANUAL OF RESPONSIBILITIES of ANSI A92.6-1999 before performing
maintenance on or operating any UpRight Aerial Work Platform.
Operator Manual
LX31/41/50
SERIAL NO. 4022 to Current
067903-004R1
Call Toll Free in U.S.A.
1-800-926-LIFT
UpRight, Inc.
801 South Pine Street
Madera, California 93637
TEL: 559-662-3900
FAX: 559-673-6184
PA RT S: 1- 88 8- UR -PA RT S
PARTS FAX: 1-800-669-9884
UpRight
Unit S1, Park West Industrial Park
Friel Avenue
Nangor Road
Dublin 12, Ireland
TEL: +353 1 620 9300
FAX: +353 1 620 9301
When contacting UpRight for service or parts information, be sure to include the MODEL and SERIAL NUMBERS
from the equipment nameplate. Should the nameplate be missing, the SERIAL NUMBER is also stamped on top of
the chassis above the left front axle pivot.
LX31/41/50
Gasoline, Dual Fuel, and Diesel Models
Serial Numbers 4022 - Current
Call Toll Free in U.S.A.
1-800-926-LIFT
Page 20 Operator Manual
067903-004R1 LX Series Work Platform Specifications
S
PECIFICATIONS
Specifications subject to change without notice. Refer to the Service Manual for service information. Refer
to the Parts Manual for illustrated parts breakdown. Hot weather or heavy use may reduce performance.
Meets or exceeds all applicable requirements of OSHA and ANSI A92.6-1999.
ITEM LX31 LX41 LX50
Platform Size (Inside toeboards)
Standard
3,97 m x 1,73 m [
156 in x 68 in.
] 3,97 m x 1,73 m [
156 in x 68 in.
] 3,97 m x 1,73 m [
156 in x 68 in.
]
slide-out Deck Extended
4,8 m x 1,73 [
190 in. x 68 in.
] 4,8 m x 1,73 [
190 in. x 68 in.
] 4,8 m x 1,73 [
190 in. x 68 in.
]
Max. Platform Capacity
Standard
907 kg [
2,000 lbs.
] 680 kg [
1,500 lbs.
] 454 kg [
1,000 lbs.
]
Dual Deck
794 kg [
1750 lbs.
] 567 kg [
1,250 lbs.
] 340 kg [
750 lbs.
]
on Extension
227 kg [
500 lbs.
] 227 kg [
500 lbs.
] 227 kg [
500 lbs.
]
Max. No. of occupants
Standard
5 people 5 people 4 people
Dual Deck
4 people 3 people
Height
Working Hei ght
11,4 m [
37 ft.
] 14,33 m [
47 ft.
] 17 m [
56 ft.
]
Max. Platform Height
9,45 m [
31 ft.
] 12,34 m [
40 ft. 6 in.
] 15,09 m [
49 ft. 6 in.
]
Min. Platform Height
1,43 m [
56.3 in.
] 1,66 m [
65.3 in.
] 1,93 m [
76 in.
]
Drivable Height, Standard
9,4 m [
31 ft.
] 12,3 m [
40 ft. 6 in.
] 12,34 m [
49 ft. 6 in.
]
Drivable Height, Dual Deck
12,2 m [
40 ft.
]
Dimensions
Weight, Standard 2WD:
4WD:
4282 kg [
9,440 lbs.
]
4404 kg [
9,710 lbs.
]
4994 kg [
11,010 lbs.
]
5117kg [
11,280 lbs.
]
GAS: 5756 kg [
12,690 lbs.
] DIES: 5788 kg [
12,760 lbs.
]
GAS: 5879 kg [
12,960 lbs.
] DIES: 5910 kg [
13,030 lbs.
]
Weight, Dual Deck 2WD:
4WD:
4613 kg [
10,170 lbs.
]
4736 kg [
10,440 lbs.
]
5325 kg [
11,740 lbs.
]
5448 kg [
12,010 lbs.
]
GAS: 6087 kg [
13,420 lbs.
] DIES: 6119 kg [
13,490 lbs.
]
GAS: 6210 kg [
13,690 lbs.
] DIES:6241 kg [
13,760 lbs.
]
Overall Width
2,29 m [
90 in.
] 2,29 m [
90 in.
] 2,29 m [
90 in.
]
Overall Height, guardrails up
2,53 m [
99.8 in.
] 2,77 m [
109 in.
]3 m [
118.3 in.
]
Overall Height, guardrails lowered
1,64 m [
64.5 in.
] 1,87 m [
73.5 in.
] 2,1 m [
82.5 in.
]
Overall Length, deck in
4,06 m [
160 in.
] 4,06 m [
160 in.
] 4,06 m [
160 in.
]
Overall Length, deck extended
4,88 m [
192 in.
] 4,88 m [
192 in.
] 4,88 m [
192 in.
]
Surface Speed
Platform Lowered
0 to 5,0 km/h [
0 to 3.1 mph
] 0 to 5,0 km/h [
0 to 3.1 mph
] 0 to 5,0 km/h [
0 to 3.1 mph
]
Platform Raised
0 to 0,48 km/h [
0 to 0.5 mph
] 0 to 0,48 km/h [
0 to 0.5 mph
] 0 to 0,48 km/h [
0 to 0.5 mph
]
System Voltage
12 Volt DC 12 Volt DC 12 Volt DC
Hydraulic Tank Capacity
107,13 l [
28.3 US Gallons
] 107,13 l [
28.3 US Gallons
] 107,13 l [
28.3 US Gallons
]
Maximum Hydraulic System Pressure
206,8 bar [
3000 psi
] 206,8 bar [
3000 psi
] 206,8 bar [
3000 psi
]
Hydraulic Fluid
Normal Temperature (>32° F [0° C])
ISO #46 ISO #46 ISO #46
Low Temperature (<32° F [0° C])
ISO #32 ISO #32 ISO #32
Extreme Temperature (<0° F [-17°C])
ISO #15 ISO #15 ISO #15
Lift System
One Single Stage Lift Cylinder One Single Stage Lift Cylinder Two Single Stage Lift Cylinders
Lift Speed
Raise: 40 sec. Lower: 52 sec. Raise: 45 sec. Lower: 60 sec. Raise: 80 sec. Lower: 112 sec.
Power Source
Diesel or Gasoline 20 HP Kubota,
3 Cylinder, Water Cooled
Diesel or Gasoline 20 HP Kubota,
3 Cylinder, Water Cooled
Diesel or Gasoline 20 HP Kubota, 3 Cylinder, Water Cooled
Drive Control
Proportional Proportional Proportional
Control System
Smooth one-hand Joystick Smooth one-hand Joystick Smooth one-hand Joystick
Horizontal Drive
2WD:
4WD:
2 Wheel, Hyd. Motors
4 Wheel, Hyd. Motors
2 Wheel, Hyd. Motors
4 Wheel, Hyd. Motors
2 Wheel, Hyd. Motors
4 Wheel, Hyd. Motors
Tires
10-16.5 NHS 8 Ply 10-16.5 NHS 8 Ply 10-16.5 NHS 8 Ply
Tire Air Pressure
3,4 bar [
50psi.
]3,4 bar [
50psi.
]NA
Parking Brakes
Dual Disc, Spring Applied,
Hydraulic Release
Dual Disc, Spring Applied,
Hydraulic Release
Dual Disc, Spring Applied, Hydraulic Release
Turning Radius (inside)
1,22 m [
48 in.
] 1,22 m [
48 in.
] 1,22 m [
48 in.
]
Maximum Gradeability:
2WD:
4WD:
17° [
30%
]
19° [
35%
]
17° [
30%
]
19° [
35%
]
13,5° [
24%
]
13,5° [
24%
]
Wheel Base
2WD:
4WD:
2,9 m [
114.5 in.
]
2,95 m [
116 in.
]
2,9 m [
114.5 in.
]
2,95 m [
116 in.
]
2,9 m [
114.5 in.
]
2,95 m [
116 in.
]
Ground Clearance
0,24 m [
9.5 in.
]0,24 m [
9.5 in.
] 0,24 m [
9.5 in.
]
Guardrails
1.1 m [
43.5 in.
] high,
Fold Down with gate.
1.1 m [
43.5 in.
] high,
Fold Down with gate.
1.1 m [
43.5 in.
] high,
Fold Down with gate.
Toeboard
152 mm [
6 in.
] High 152 mm [
6 in.
] High 152 mm [
6 in.
] High
Page 1
O
PERATOR
M
ANUAL
WARNING
All personnel shall carefully read, understand and follow all safety rules, operating
instructions, and the Scaffold Industry Association’s MANUAL OF
RESPONSIBILITIES (ANSI A92.6) before performing maintenance on or operating
any UpRight Aerial Work Platform.
Safety Rules
•
NEVER
exceed the maximum platform load. See “Specifications” on page 20.
•
NEVER
operate the machine if all guardrails are not properly in place and secured with all fasteners properly torqued.
•
NEVER
operate the machine without first surveying the work area for surface hazards such as holes, drop-offs, bumps,
curbs, or debris.
•
ALWAYS
close and secure the entrance after entering the platform.
•
NEVER
use ladders or scaffolding on the platform.
•
NEVER
attach overhanging loads or increase platform size.
•
LOOK
up, down and around for overhead obstructions and electrical conductors.
•
DISTRIBUTE
all platform loads evenly on the platform.
•
NEVER
use damaged equipment. (Contact UpRight for instructions. See toll free phone number on inside back cover.)
•
NEVER
change operating or safety systems.
•
INSPECT
the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, damaged cables or
hoses, loose wire connections, and wheel bolts.
•
NEVER
climb down elevating assembly when the platform is elevated.
•
IF ALARM SOUNDS
while the platform is elevated, STOP, carefully lower the platform. Move the machine to a firm, level
surface.
•
IN CASE OF EMERGENCY
push the Emergency Stop button to cut power to all machine functions.
•
NEVER
perform service on the machine while the platform is elevated without blocking the elevating assembly.
•
NEVER
recharge batteries near sparks or open flame; batteries that are being charged emit explosive hydrogen gas.
•
NEVER
replace any component or part with anything other than original UpRight replacement parts without the manufac-
turer’s written consent.
•
VERIFY
that all labels are in place and legible before using.
•
NEVER
tow the machine. Transport by truck or trailer only.
•
AFTER USE
, secure the work platform against unauthorized use by turning the key switch off and removing the key.
California Proposition 65 Warning
Gasoline and diesel engine exhaust and some of their constituents are known to the State of California to
cause cancer, birth defects, and other reproductive harm.
Battery Posts, terminals and related accessories contain lead compounds, chemicals known to the State of
California to cause cancer and reproductive harm. Wash hands after handling.
NEVER operate the boom or drive with
the platform elevated unless on firm,
level surface.
NEVER position the platform without
first checking for overhead obstructions
or other hazards.
NEVER climb, stand or sit on the
platform guardrails or midrail.
Electrocution Hazard
Electrocution HazardElectrocution Hazard
Electrocution Hazard Tip Over Hazard
Tip Over HazardTip Over Hazard
Tip Over Hazard Collision Hazard
Collision HazardCollision Hazard
Collision Hazard Fall Hazard
Fall HazardFall Hazard
Fall Hazard
NEVER operate the machine within ten
(10) feet of power lines.
THIS MACHINE IS NOT INSULATED.
Page 2 Operator Manual
067903-004R1 LX Series Work Platform
C
ONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Pre-Operation & Safety Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
System Function Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Switching Fuels (Dual Fuel Only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Travel with Platform Lowered. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Travel with Work Platform Elevated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Raising and Lowering the Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Emergency Lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Serial # 4022 to 4274 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
LX31 and LX41, Serial # 4275 to Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
LX50, Serial # 4275 to Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Leveling the Platform
(Outrigger equipped machines only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Outrigger Switches and Indicator Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
To Level the Platform (Extend the Outriggers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
To Retract the Outriggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Towing or Winching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Parking Brake Release. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
After Use Each Day . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Fold Down Guardrails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Fold Down Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Erection Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Transporting Work Platform. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Preparation for Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Lifting By Crane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Driving or Winching onto a Truck or Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Blocking Elevating Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Brace Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Brace Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Diesel or Gasoline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Propane (LP Gas) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Daily Preventative Maintenance Check List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Labels 067903-004R1 LX Series Work Platform
Operator Manual Page 19
If horn sounds continuously
lower platform and relevel.
TIPPING HAZARD
TIPPING HAZARD
Check tire pressure daily.
Pressure must be
maintained at 50 P.S.I.
WARNING
START CIRCUIT PROTECTION
If engine stops cranking while
starting, let machine sit for
10-15 minutes before re-starting
066558-002
LX50 S/N 4275
to current
40
066558-000
40
066556-000
(Outrigger Units)
41
LX31: 101252-013
42
067822-001
3434
LX31: 101250-009
26
LX41: 101250-008
26
027898-000
25
061515-000
23
LX31/LX41:
066562-000
22
063423-000
21
067822-000
17
030624-024
17
066554-000
19
067478-000
15
066550-009
14
067480-000
13
067480-001
(Outrigger Units)
13
067481-001 - Diesel
067481-000 - Dual Fuel
12
067642-003
(Outrigger Units:
067642-009)
11
061205-005
5
060197-000
4
010076-001
2
9
066552-000
10
064189-001
38
066561-001
6
061220-002
8
064166-000
LX50: 101250-003
26
066556-001
(Outrigger Units)
43
066551-003
16
LX50:
066562-003
22
LX41: 101252-014
42
LX50: 101252-015
42
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