Uponor UponorControl, Control System System Installation And Operation Manual

01 | 2011
INDOOR CLIMATE
UPONOR CONTROL SYSTEM
WIRED
Installation and Operation Manual
UPONOR CONTROL SYSTEM WIRED - INSTALLATION AND OPERATION MANUAL
Contents
1 Copyright and Disclaimer ............................ 4
2 Preface........................................................... 5
2.1 Safety instructions ........................................... 5
2.2 Disposal ........................................................... 5
3 Description .................................................... 6
3.1 System overview .............................................. 6
3.2 Example of a system ........................................ 6
3.3 Uponor Control System Wired components ..... 7
3.3.1 Controllers ....................................................... 7
3.3.2 Thermostats..................................................... 8
3.3.3 Timer ............................................................... 8
3.3.4 Uponor Actuators ............................................ 9
3.4 Function .......................................................... 9
3.4.1 Comfort and economy modes .......................... 9
4 Installing the Uponor Control System
Wired.............................................................. 10
4.1 Preparing the installation................................. 10
4.2 Installing Uponor Controller C-33 and Uponor
Controller C-35 ................................................ 10
4.3 Connecting components to controller.............. 10
4.3.1 General directions for connecting devices to the
controller ......................................................... 10
4.3.2 Auto linking ..................................................... 11
4.3.3 Connecting thermostats and actuators to
Uponor Controller C-33 ................................... 12
4.3.4 Connecting thermostats and actuators to
Uponor Controller C-35 ................................... 12
4.3.5 Connecting a timer .......................................... 12
4.3.6 Connecting a heating–cooling switch .............. 13
4.3.7 Connecting a circulation pump ........................ 13
4.3.8 Connecting a boiler.......................................... 13
4.4 Connection examples....................................... 14
4.4.1 Uponor Controller C-33 ................................... 14
4.4.2 Uponor Controller C-35 with three thermostats
and without timer ............................................ 14
4.4.3 Uponor Controller C-35 with four thermostats
and without timer ............................................ 15
4.4.4 Uponor Controller C-35 with four thermostats
and timer ......................................................... 15
4.4.5 Uponor Controller C-35 with four thermostats,
timer and heating–cooling switch .................... 15
4.5 Connecting the controller to AC power............ 17
5 Installing thermostats ................................. 18
5.1 Selecting locations for thermostats.................. 18
5.2 Installing Uponor Thermostats T-36 and T-38. 18
5.2.1 Opening the thermostats................................. 18
5.2.2 Mounting the thermostats ............................... 18
5.2.3 Connecting thermostat to controller ................ 19
5.2.4 Connecting an optional external sensor ........... 19
5.3 Installing Uponor Thermostat T-34 .................. 19
5.3.1 Opening the thermostats ................................. 19
5.3.2 Mounting the thermostats ............................... 19
5.3.3 Connecting thermostat to controller ................ 19
5.4 Installing Uponor Thermostats T-35, T-33, and
T-37................................................................. 20
5.4.1 Opening the thermostats ................................. 20
5.4.2 Mounting thermostats onto a wall ................... 20
5.4.3 Connecting thermostats to controller ............... 20
5.4.4 Connecting optional floor sensor ..................... 21
6 Installing Uponor Timer I-36 for C-35 ....... 22
6.1 Opening Uponor Timer I-36 ............................. 22
6.2 Mounting Uponor Timer I-36 ........................... 22
6.3 Connecting Timer I-36 to controller ................. 22
6.4 Connecting an optional dry contact ................. 22
7 Finishing installation.................................... 23
8 Operating Uponor Control System Wired.. 24
8.1 Principle of operation....................................... 24
8.2 Normal operation without optional timer ......... 24
8.3 Operation with optional timer .......................... 24
8.4 Setting analog thermostats .............................. 24
8.4.1 Changing the room temperature setpoint ........ 24
8.4.2 Setting minimum and maximum temperature
limits ................................................................ 24
9 Operating digital thermostats..................... 26
9.1 Screen layout ................................................... 26
9.2 Operating buttons............................................ 27
9.3 Power-up ......................................................... 27
9.4 Run mode ........................................................ 27
9.5 Parameter and mode settings menu ................. 28
9.6 CLK – Clock settings (T-38 only) ..................... 28
9.7 PRG – Programming (T-38 only)...................... 28
9.8 HOL – Holiday mode (T-38 only)..................... 29
9.9 MOD – Regulation choices............................... 29
9.10 BAL – Balancing mode..................................... 30
9.11 ECO – Economy mode (T-36 only)................... 30
9.12 T°C – Comfort and economy mode
temperatures (T-38 only) ................................. 30
9.13 CAL – Calibration ............................................. 30
9.14 OFF – Standby mode ....................................... 30
9.15 Lock mode ....................................................... 31
UPONOR CONTROL SYSTEM WIRED - INSTALLATION AND OPERATION MANUAL
9.16 Menu trees....................................................... 32
9.16.1 Uponor Thermostat T-36 ................................. 32
9.16.2 Uponor Thermostat T-38 ................................. 32
10 Operating Uponor Timer I-36...................... 33
10.1 Screen layout ................................................... 33
10.2 Operating buttons............................................ 34
10.3 Power-up ......................................................... 34
10.4 Run mode ........................................................ 34
10.5 Parameter and mode settings menu................. 34
10.6 CLK – Clock settings ........................................ 34
10.7 PRG – Programming......................................... 35
10.8 HOL – Holiday mode........................................ 36
10.9 OFF – Standby mode ....................................... 36
10.10 Lock mode ....................................................... 36
10.11 Menu tree ........................................................ 37
11 Maintenance.................................................. 38
11.1 Manual preventive maintenance ...................... 38
11.2 Automatic preventive maintenance.................. 38
11.3 Corrective maintenance.................................... 38
11.3.1 Fallback mode .................................................. 38
11.3.2 Resetting the controller ................................... 38
11.4 Troubleshooting............................................... 38
12 Technical data ............................................... 41
UPONOR CONTROL SYSTEM WIRED - INSTALLATION AND OPERATION MANUAL
1 Copyright and Disclaimer
Uponor has prepared this Uponor Control System Installation and Operation Manual and all the content included solely for information purposes. The contents of the Manual (including graphics, logos, icons, text, and images) are copyrighted and protected by worldwide copyright laws and treaty provisions. You agree to comply with all copyright laws worldwide in your use of the Manual. Modification or use of any of the contents of the Manual for any other purpose is a violation of Uponor's copyright, trademark and other proprietary rights.
The presumption for the Manual is that the safety measures have been fully complied with and, further, that the Uponor Control System, including any components that are part of such system, covered by the Manual:
is selected, planned and installed and put into operation by a
licensed and competent planner and installer in compliance with current (at the time of installation) installation instructions provided by Uponor as well as in compliance with all applicable building and plumbing codes and other requirements and guidelines;
has not been (temporarily or continuously) exposed to
temperatures, pressure and/or voltages that exceed the limits printed on the products or stated in any instructions supplied by Uponor;
remain in its originally installed location and is not repaired,
replaced or interfered with, without prior written consent of Uponor;
is connected to potable water supplies or compatible
plumbing, heating and/or cooling products approved or specified by Uponor;
is not connected to or used with non-Uponor products, parts
or components except for those approved or specified by Uponor; and
does not show evidence of tampering, mishandling,
insufficient maintenance, improper storage, neglect or accidental damage before installation and being put into operation.
While Uponor has made efforts to ensure that the Manual is accurate, Uponor does not guarantee or warrant the accuracy of the information contained herein. Uponor reserves the right to modify the specifications and features described herein, or discontinue manufacture of the Uponor Control System described at any time without prior notice or obligation. The Manual is provided “as is” without warranties of any kind, either expressed or implied. The information should be independently verified before using it in any manner.
To the fullest extent permissible, Uponor disclaims all warranties, expressed or implied, including, but not limited to, the implied warranties of merchantability, fitness for particular purpose and noninfringement.
This disclaimer applies to, but is not limited to, the accuracy, reliability or correctness of the Manual.
Under no circumstances shall Uponor be liable for any indirect, special, incidental or consequential damages or loss that result from the use of or the inability to use the materials or information in the Manual, or any claim attributable to errors, omission or other inaccuracies in
the Manual, even if Uponor has been advised of the possibility of such damages.
This disclaimer and any provisions in the Manual do not limit any statutory rights of consumers.
UPONOR CONTROL SYSTEM WIRED - INSTALLATION AND OPERATION MANUAL
2Preface
The Uponor Control System Wired installation manual describes how to install and operate the components of the system. Example applications and possible configurations of the system are also included.
2.1 Safety instructions
Warnings used in this manual
The following symbols are used in the manual to indicate special precautions when installing and operating any Uponor equipment:
Safety measures
Conform to the following measures when installing and operating any Uponor equipment:
Read and follow the instructions in the installation and
operation manual.
Installation must be performed by a competent person in
accordance with local regulations.
It is prohibited to make changes or modifications not
specified in this manual.
All power supply must be switched off before starting any
wiring work.
Do not use water to clean Uponor components.
Do not expose the Uponor components to flammable
vapours or gases.
We cannot accept any responsibility for damage or
breakdown that can result from ignoring these instructions!
Power
Technical constraints
2.2 Disposal
The Uponor Control System consists of various recyclable components. Uponor would be grateful if the components (batteries, plastics, and electric or electronic parts) are sorted and disposed of at a suitable recycling centre.
WARNING!
Risk of injury. Ignoring warnings can cause injury or damage components.
CAUTION
Ignoring cautions can cause malfunctions.
WARNING!
The Uponor system uses 50 Hz, 230 V AC power. In case of emergency, immediately disconnect the power.
CAUTION
To avoid interference, keep installation/data cables away from power cables of more than 50 V.
UPONOR CONTROL SYSTEM WIRED - INSTALLATION AND OPERATION MANUAL
3Description
Uponor Control System Wired is a management system for underfloor heating and cooling installations. Comfort, user­friendliness and temperature control for each individual room of a home can be combined through the use of thermostats or floor temperature sensors.
3.1 System overview
Uponor Control System Wired consists of a controller, thermostats, actuators and an optional timer. The controller manages the operation of the actuators when the thermostats detect a demand for heating or cooling.
Uponor Control System Wired is controlled by different types of thermostats. Designed for maximum comfort, the thermostats communicate with the controller by non-polarized two wired cables. It is possible to mix the different types of Uponor wired thermostats in the same installation.
3.2 Example of a system
Pos. Description
A Uponor Thermostat T-36 wired with the option of
adding a floor sensor
B Uponor Thermostat Public T-33 wired with the option
of adding a floor sensor
C Uponor Thermostat T-37 wired with the option of
adding a floor sensor
D Uponor Controller, 6 Channels C-33 Wired or
Uponor Controller, 12 Channels C-35 Wired
The floor sensor can be used for maximum or minimum limitation of the floor temperature, regardless of the room temperature. The floor sensor can be used with Uponor thermostats T-33,T-36, T-37 and T-38
For example, the maximum limitation can protect a sensitive floor covering from exposure to too high temperature when there is a high heating demand. The minimum limitation can keep a tiled floor warm even when there is a no general demand for heat supply to the room.
NOTE:
Auto-balancing is now possible with Uponor Control System Wired. If the auto-balancing function is used, it is recommended to use it for the whole system. Uponor Digital Thermostats T-36 and T-38 are equipped with the auto-balancing function.
UPONOR CONTROL SYSTEM WIRED - INSTALLATION AND OPERATION MANUAL
3.3 Uponor Control System Wired components
3.3.1 Controllers
There are two alternative controllers in Uponor Control System Wired. The figure below shows a controller with actuators and thermostats.
Uponor Controller, 6 Channels C-33 Wired
The Uponor Controller, 6 Channels C-33 Wired controls up to 6 thermostats and 8 actuators connected to the hydraulic system of the installation.
The controller drives the actuators according to the information received from each thermostat and according to the system parameter settings.
The controller is typically located near the hydraulic system manifolds.
The window in the actuator shows when a valve is open or closed.
Uponor Controller, 12 Channels C-35 Wired
The Uponor Controller, 12 Channels C-35 Wired controls up to 12 thermostats and 14 actuators connected to the hydraulic system of the installation.
The controller drives the actuators according to the information received from each thermostat and according to the system parameters settings.
The controller is typically located near the hydraulic system manifolds.
The window in the actuator shows when a valve is open or closed.
Several extensions can be added on to the 12-channel controller:
A timer can be used to add energy saving features in one or
two independent timer zones
If the installation is equipped with a cooling unit, Uponor
Control System Wired can be run through a heating–cooling relay
If the installation is equipped with a cooling unit, a dew point
sensor can be connected to the control system
Pos. Uponor designation Description
A1 Uponor Controller, 6
Channels C-33 Wired
6-channel controller
A2 Uponor Controller, 12
Channels C-35 Wired
12-channel controller
B Mounting screws and plugs
C Installation and Operation
Manual
D Uponor Thermostat T-35 Thermostat
E Uponor Thermostat T-37 Thermostat for floor sensor
F Uponor Thermostat T-33 Public thermostat
G Uponor Floor sensor Floor sensor for Thermostats
T-36,T-38, T-33 and T-37 (option)
H Uponor Relay Optional heating-cooling
relay
I Uponor Timer I-36 Optional timer
J Uponor Thermostat T-38 Digital thermostat with timer
functions
K Uponor Thermostat T-36 Digital thermostat
L Uponor Thermostat T-34 Thermostat flush
UPONOR CONTROL SYSTEM WIRED - INSTALLATION AND OPERATION MANUAL
3.3.2 Thermostats
The following thermostats can be used in the system:
Uponor Thermostat T-36 wired
Uponor Thermostat T-38 wired
Uponor Thermostat T-34 wired
Uponor Thermostat T-35 wired
Uponor Thermostat T-37 wired
Uponor Thermostat T-33 Public wired
Uponor Thermostats T-36 and T-38 wired
Main characteristics:
Temperature setpoint is adjusted with buttons
Room temperature regulation with internal
sensor
Optional floor sensor can be connected to the
thermostat
Minimum or maximum floor temperature is adjusted with
buttons
Programmable to switch between Comfort and ECO modes
Can be set to auto-balancing mode
Customer programmable ECO–comfort mode (T-38 only)
Can be set to permanent override mode
Hidden reset
Powered by controller (no batteries)
Display shows:
Setpoint temperature
Room temperature
Floor temperature
Controller mode
Balancing mode
Comfort or ECO mode
Heating/Cooling demand
Holiday mode (T-38 only)
Time and Date (T-38 only)
Lock indication
Standby mode
Uponor Thermostat T-34 wired
Main characteristics:
Temperature setpoint is adjusted with a dial
The dial is removed to set minimum and
maximum setpoints on the thermostat
The comfort zone is indicated by the non-filled
(outlined) mark on the dial
Powered by controller (no batteries)
Flush mounted
Uponor Thermostats T-35 and T-37 wired
Main characteristics:
Temperature setpoint is adjusted with a dial
The dial is removed to set minimum and
maximum setpoints on the thermostat
The 21 °C position is marked with a longer
mark on the dial
Optional floor sensor can be connected to the thermostat (T-
37 only)
Minimum or maximum floor temperature is adjusted with a
potentiometer behind the cover (T-37 only)
Uponor Thermostat T-33 Public wired
Thermostat T-33 is intended for public locations. Main characteristics:
Temperature setpoint is adjusted with an
internal potentiometer behind the cover
Optional floor sensor can be connected to the
thermostat
Minimum or maximum floor temperature is adjusted with a
potentiometer behind the cover
The cover is removed to set minimum and maximum setpoints
on the thermostat
3.3.3 Timer
Uponor Timer I-36 can be connected to control the system.
Uponor Timer I-36 wired
Main characteristics:
Two zones programming ECO–comfort mode
Pre-recorded modifiable programs for working
days/weekend/week
Date and time, with summer-winter change,
power failure proof
Lock mode, standby mode
Can be set to permanent override mode
Programmable to switch between Comfort and ECO modes
Hidden reset
Dry contact input for forced ECO mode
Powered by controller (no batteries)
Display shows:
Room temperature in two zones
Comfort or ECO mode
Holiday mode
Time and Date
Lock indication
Standby mode
UPONOR CONTROL SYSTEM WIRED - INSTALLATION AND OPERATION MANUAL
3.3.4 Uponor Actuators
Uponor actuators are mounted on top of the valves of the manifolds
When the thermostat senses that the temperature has fallen below the setpoint, the controller sends a signal to the actuator to open the valve. The indicator window on the actuator turns bright.
When the thermostat senses that the temperature has risen above the setpoint, the controller sends a signal to the actuator to close the valve. The indicator window on the actuator turns dark.
3.4 Function
Uponor Control System Wired is used to control an underfloor heating system in a house. It can also control a combined heating and cooling system.
The thermostats that are connected to the controller control the actuators that are mounted on the manifolds.
For example in a heating system, if a thermostat senses that the temperature in a room falls below the setpoint, then the controller regulates the actuators to open more and increase the heat flow in the floor pipes in the room.
If a thermostat senses that the temperature in a room rises above the setpoint, then the controller regulates the actuators to close more and decrease the heat flow in the floor pipes in the room.
3.4.1 Comfort and economy modes
If a timer is connected to the controller, it is possible to regulate the temperature between two different temperatures, that is comfort mode and economy mode. See example below.
The diagram shows that the system delivers heating in comfort mode in the morning and afternoon, but the system enters economy mode during night and in the middle of the day, when the house normally is empty.
The controller can use two different timer patterns to regulate the temperature in different ways in different rooms.
A Actuator has closed the valve – dark indicator
B Actuator has opened the valve – bright indicator
UPONOR CONTROL SYSTEM WIRED - INSTALLATION AND OPERATION MANUAL
10
4 Installing the Uponor Control System Wired
Installation procedure
Uponor recommends that you follow the steps described below to achieve the best possible installation:
4.1 Preparing the installation
Before starting the installation:
1. Verify the contents of the package with the packing list.
See also section 3.3, page 7 for identification of the components.
2. Check whether a floor sensor has been mounted.
3. Study the wiring diagram in the foldout or inside the controller cover.
4. Ensure that the controller can be installed close to the manifold pair.
Note that each manifold pair must have its own controller.
5. Ensure that a power outlet is available for the connection of the controller to the mains.
6. Ensure that the mounting locations for Uponor Control System Wired components are protected from running and dripping water.
7. Include one thermostat for every room fitted with a floor heating (one thermostat can control several loops of the floor heating).
4.2 Installing Uponor Controller C-33 and
Uponor Controller C-35
Selecting a mounting position
1. Check that the cover of the controller can easily be removed.
2. Check that the connectors and switches are easily accessible.
Mounting Uponor Controller C-33 and Uponor Controller C-35
Uponor Controller C-33 and Uponor Controller C-35 are delivered in kits including screws and wall plugs. The figure below shows unit dimensions and mounting hole positions.
4.3 Connecting components to controller
This section describes how to connect Uponor Control System Wired components to the controller.
4.3.1 General directions for connecting devices to the controller
Connect thermostats, actuators and other components to the controller as follows. Use the figure below for guidance to the instructions.
1. Lead the cables from the devices through cable entries in the controller frame and if applicable, then through the cable clamps. See figure below.
Section Description
4.1 Preparing the installation
4.2 Installing Uponor Controller C-33 and Uponor Controller C-35
4.3 Connecting components to controller
4.4 Connection examples
4.5 Connecting the controller to AC power
5 Installing thermostats
6 Installing Uponor Timer I-36 for C-35
7 Finishing installation
CAUTION
The Uponor Controllers C-33 and C-35 must be mounted horizontally. There is a risk for overheating if a controller is mounted vertically or on a horizontal surface.
UPONOR CONTROL SYSTEM WIRED - INSTALLATION AND OPERATION MANUAL
11
2. Press, without turning, with a thin screwdriver, on the white button of the quick connector.
3. Insert a wire in the quick connector.
4. Remove the screwdriver.
5. Lead the cables from the actuators through openings in the upper row of cable entries in the controller and connect the wires as described in steps 3. and 4.
6. Tighten the screws of the cable clamps to fix the thermostat cable.
4.3.2 Auto linking
One thermostat can control of several actuators.
In the example below, the thermostat #01 is connected to the controller on connector row 01. All actuators on rows 01 to 04 are controlled from the same thermostat.
The next thermostat, #05, controls the actuators on rows 05 to 11 and thermostat #12 controls the actuator on row 12.
The controller senses automatically where the thermostats and the actuators are connected, this is called auto linking.
Auto linking rules
In order to make the auto linking of the controller to work correctly, the following restrictions apply:
Actuators must not be connected in parallel
Actuators must not be linked with jumper cables
The first thermostat must always be connected to the
controller on connector row 01
There must never be any empty connector row between
groups of thermostats and actuators
Empty connector rows are only allowed after the last actuator
in the last group of thermostat and actuators, that is in the end of the connector field
A Cable entries and cable clamps for thermostats
B Cable entries for actuators
C Cable entries and cable clamps for heating/cooling
relay, timer, and condense sensor
D Cable entries and cable clamps for 230 V AC
compartment
NOTE!
Any disregard to follow the auto linking rules will result in erroneous function of the controller.
UPONOR CONTROL SYSTEM WIRED - INSTALLATION AND OPERATION MANUAL
12
4.3.3 Connecting thermostats and actuators to Uponor Controller C-33
Uponor Controller C-33 can only be used for heating. One to six thermostats and one to eight actuators can be connected to this controller.
To connect the first thermostat with actuators to the controller, do this:
1. Follow the general instructions in section 4.3.1 for connecting devices to the controller.
2. Ensure that the conditions for the auto-linking function are met when connecting the thermostats and actuators. See section 4.3.2
Auto linking, page 11.
3. See the wiring diagram on the foldout page for connector positions.
4. For each thermostat, connect one wire of the thermostat to position 1 and the other wire to position 2. See table below.
Use cables with 2×0.5 mm
2
wires for the thermostats.
5. Connect actuators controlled by the same thermostat in groups. See the wiring diagram on the foldout page for connector positions.
See section 4.4.1
Uponor Controller C-33 for a connection
example.
4.3.4 Connecting thermostats and actuators to Uponor
Controller C-35
Uponor Controller C-35 can be used for both heating and cooling. One to twelve thermostats and one to fourteen actuators can be connected to this controller.
To connect thermostats to the controller, do this:
1. Follow the general instructions in section 4.3.1 for connecting devices to the controller.
2. Ensure that the conditions for the auto-linking function are met when connecting the thermostats and actuators. See section 4.3.2
Auto linking, page 11.
3. See the wiring diagram on the foldout page for connector positions.
4. For each thermostat, connect one wire of the thermostat to position 1 and the other wire to one of the positions 2, 3, or
4. See table below.
Use cables with 2×0.5 mm
2
wires for the thermostats.
Explanations to the different controller functions
See sections 4.4.2
Uponor Controller C-35 with three thermostats and without timer, 4.4.4 Uponor Controller C-35 with four thermostats and timer, and 4.4.5 Uponor Controller C-35 with four thermostats, timer and heating–cooling switch for
connection examples.
4.3.5 Connecting a timer
Uponor Control System Wired can be equipped with a timer to add energy-saving features and define independent zones. The timer has two programming zones. Each zone offers four programming options, including one that can be personalized, thus enabling different programmes to be created for each day of the week.
To connect a timer to the controller, do this:
1. Follow the general instructions in section 4.3.1 for
connecting devices to the controller.
2. See the wiring diagram on the foldout page for connector
positions.
3. Connect the timer to positions 1 and 2, .
4. Tighten the screws of the cable clamps to fix the timer cable.
Pos. Label Heating
1 Common terminal
2No timer control
NOTE!
The two wires from the thermostat are non-polarized.
NOTE!
The two wires from the actuator are non-polarized.
Pos. Label Heating Cooling
1 Common terminal Common terminal
2 No timer control No timer control
3 Z1 Timer control zone 1 Timer control
4 Z2 Timer control zone 2 No cooling for this room
NOTE!
The two wires from the thermostat are non-polarized.
Common terminal. One wire from the thermostat must always be connected to this position.
Thermostats must always be connected to this position with the second wire if the controller is not provided with a timer.
This position must also be used for thermostats if the timer function is not to be used in the related room.
Z1 Thermostats can be connected to this position to use the
timer function in the related room. The timer is used to switch the temperature between two temperature levels, comfort and ECO (economy level). See section 10
Operating Uponor Timer I-36, page 33 for programming
details.
Z2 Heating mode
The Z2 position is an alternative position for connecting thermostats to use the timer function. It is possible to have two different timer schemes for different rooms in a house. See section 10
Operating Uponor Timer I-36,
page 33 for programming details.
Heating and cooling mode
When the thermostat is connected to position Z2, the cooling function is disabled in the related room. The heating function is working as described in Heating
mode above.
NOTE!
The timer is not available for Uponor Controller C-33.
Pos. Label Heating Cooling
UPONOR CONTROL SYSTEM WIRED - INSTALLATION AND OPERATION MANUAL
13
See section 4.4.4 Uponor Controller C-35 with four thermostats
and timer for a connection example.
4.3.6 Connecting a heating–cooling switch
If the installation is equipped with a cooling unit, the Uponor Control System Wired can be run through a heating–cooling switch.
The controller heating–cooling input operates with the connection of a dry contact that can be realized with, for example, a relay controlled by an additional regulation system or a two-position switch. See figure below.
To connect a heating–cooling switch to the controller, do this:
1. Follow the general instructions in section 4.3.1 for connecting devices to the controller.
2. See the wiring diagram on the foldout page for connector positions.
3. Connect the heating–cooling switch to positions 11 and 12,
.
4. Tighten the screws of the cable clamps to fix the heating– cooling cable.
See section 4.4.5
Uponor Controller C-35 with four thermostats,
timer and heating–cooling switch for a connection example.
4.3.7 Connecting a circulation pump
Uponor Control System Wired can operate a circulation pump on heating–cooling demand. The pump will stop when there is no heat or cooling demand.
The controller controls the circulation pump via connection on terminal block (dry contact). There is no power for the pump in the box, only the dry contact.
To connect a circulation pump to the controller, do this:
1. Follow the general instructions in section 4.3.1 for connecting devices to the controller.
2. See the wiring diagram on the foldout page for connector positions.
3. Ensure the power is disconnected from the controller and the circulation pump.
4. Open the lower lid (A) of the 230V compartment in the controller and fix it to the latch (B)on the upper part of the lid.
5. Connect the circulation pump to connectors labelled PUMP.
6. Tighten the screws of the cable clamps to fix the pump cable.
7. Close the lid and tighten the fixing screw.
4.3.8 Connecting a boiler
If the Uponor Controller C-33or C-35 includes a boiler relay, it can be used to either directly fire the heat source or power open a two port motorised zone valve positioned on the flow to the underfloor heating manifold. If the relay is used to power open a zone valve then the volt free auxiliary contacts on the zone valve should be used to fire the heat source.
Alternatively, the boiler relay can be used to send a demand signal to an electrically operated water temperature controller. The additional contacts on the water temperature controller should then be used to fire the heat source.
To connect a boiler to the controller, do this:
1. Follow the general instructions in section 4.3.1 for connecting devices to the controller.
2. See the wiring diagram on the foldout page for connector positions.
3. Ensure the power is disconnected from the controller and the boiler.
Pos. Description
A Connectors for the heating–cooling switch
B Heating–cooling switch realized with a relay
C Circuitry with timer controlling the relay C
D Alternative heating–cooling switch using a manual
NOTE! There is no power in the controller to supply the pump. The pump connector in the controller provides only a dry contact to switch off and on the power connection to the pump.
UPONOR CONTROL SYSTEM WIRED - INSTALLATION AND OPERATION MANUAL
14
4. Open the lower lid (A) of the 230V compartment in the controller and fix it to the latch (B)on the upper part of the lid.
5. Connect the boiler to connectors labelled BOILER.
6. Tighten the screws of the cable clamps to fix the boiler cable.
7. Close the lid and tighten the fixing screw.
4.4 Connection examples
The following sections describe a few connection examples:
4.4.1 Uponor Controller C-33, page 14
4.4.2 Uponor Controller C-35 with three thermostats and
without timer, page 14
4.4.3 Uponor Controller C-35 with four thermostats and
without timer, page 15
4.4.4 Uponor Controller C-35 with four thermostats and
timer, page 15
4.4.5 Uponor Controller C-35 with four thermostats, timer
and heating–cooling switch, page 15
4.4.1 Uponor Controller C-33
A connection example of Uponor Controller C-33 is shown in the figure below.
Thermostat #01 controls the actuators on channels 01a and
01b
Thermostat #02 controls the actuators on channels 02b, and
05
Thermostat #06 controls the actuator on channel 06
The installation will work in a standard way with the thermostats regulating each room according to their set temperatures.
See also the wiring diagram on the foldout page.
4.4.2 Uponor Controller C-35 with three thermostats and without timer
A connection example of Uponor Controller C-35 using three thermostats is shown in the figure below.
Thermostat #01 controls the actuators on channels 01a, 01b,
02a, 02b, 03 and 04
Thermostat #05 controls all actuators on channels 05 to 11
Thermostat #12 controls the actuator on channel 12
The installation will work in a standard way with the thermostats regulating each room according to their set temperatures.
See also the wiring diagram on the foldout page.
NOTE! There is no power in the controller to supply the boiler. The boiler connector in the controller provides only a dry contact to switch off and on the power connection to the boiler.
NOTE!
The timer is not available for the 6-channel controller.
NOTE!
The economy mode (ECO) is not available for the 6­channel controller.
NOTE!
When connecting thermostats and actuators to the Uponor Controller, the auto-linking rules must always be followed strictly. See section 4.3.2
Auto linking,
page 11
Any disregard to follow the auto linking rules will result in erroneous function of the Uponor Controller.
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