Uponor SETPOINT 511S, SETPOINT 512 Installation And Operation Manual

SetPt511s_512_InstOperManual_3_07, Copyright ©2007 Uponor, Printed in the United States

Uponor, Inc.

5925 148th Street West
Apple Valley, MN 55124
Tel: [phone]
Fax: [phone]

Web: www.uponor-usa.com
E-mail: [e-mail]

Uponor Ltd.

655 Park Street
Regina, SK S4N 5N1
Tel: [phone]
Fax:

[phone]

Web: www.uponor.ca
E-mail: [e-mail]

INSTALLATION AND

OPERATION MANUAL

RADIANT HEATING SYSTEMS

SETPOINT 511S AND 512

CONTROLLERS

SetPoint 511s and 512 Controllers
Installation and Operation Manual

Table of Contents

Section 1 — Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Section 2 — Installation

Getting Ready . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Removing the Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Mounting the Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Rough-in Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Wiring the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installing the Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Display and Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Cycles per Hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Early Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Optional Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Access Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Sequence of Operation for the SetPoint 511s . . . . . . . . . . . . . . . . . . . 10

Sequence of Operation for the SetPoint 512

(Two-stage Heat) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Sequence of Operation for the SetPoint 512

(Heat and Cool) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Section 3 — Navigating the Menus

View Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Adjust Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Section 4 — Troubleshooting

Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Section 5 — Technical Data

SetPoint 511s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

SetPoint 512 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

SetPoint 511s and 512 Controllers Installation and Operation Manual

Published by Uponor, Inc.
5925 148th Street West
Apple Valley, MN 55124
(800) 321- 4739

www.uponor-usa.com

© 2007 Uponor, Inc.
All rights reserved

Third Edition, March 2007
First Printing, November 2002
Printed in the United States of America

i

SetPoint 511s and 512 Controllers Manual

1

ii

Section 1 — Introduction

Section 1

Introduction

The SetPoint 511s and 512 Controllers are microprocessor-based controls
that sense the air temperature in a specific area and increase the comfort
level of that area as well as increase the energy efficiency of the heating
or cooling system.

SetPoint 512

SetPoint 511s

Section 2

Installation

Getting Ready

Check the contents of this package. If any contents listed below are
missing or damaged, please contact your Uponor sales representative
or distributor for assistance.

• SetPoint 511s (part number A3041511) includes one programmable
SetPoint Controller, one Floor Sensor (part number A3040079), an
Installation and Operation Manual and a User Manual.

• SetPoint 512 (part number A3040512) includes one programmabale
SetPoint Controller, an Installation and Operation Manual and a
User Manual.

Removing the Front Cover

1. Place a screwdriver or similar object into the
small slot located in the top of the controller.

2. Push the screwdriver against the plastic tab
and pull the top of the front cover so that it
pivots around the bottom edge of the base.
(See Figure 1.)

Mounting the Base

1. Install the controller on an interior wall of
the desired zone approximately 5 feet (1.5m)
above the floor.

Note: Do not mount the controller in a

location that may be affected by
localized heat sources or cold drafts.

2. If necessary, install a draft barrier behind
the controller to prevent air from blowing
through the wiring hole and affecting the
controller’s built-in sensor.

3. Mount the base directly to the wall using
two #6 1-inch screws. (See Figure 2.)

3

2

Section 2 — Installation

.

.

#6 1" screws

Figure 1:
Removing the Front Cover

Figure 2:
Mounting the Base

4. Insert the screws through the mounting holes, and fasten the base
securely to the wall. If possible, at least one of the screws should enter a
wall stud or similar surface.

5. If the controller is mounted to a 2x4 electrical box, order a Cover Plate
for the 500 Series Controllers (part number A3040007). This plate
mounts to the electrical box and the controller mounts to the plate.
Ensure that the electrical box does not provide cold air to the controller.

Note: If the controllers are used for remote sensing (i.e., the built-in

air sensor is disabled and an indoor sensor is used), mount the
controller in the desired location.

Rough-in Wiring

Note: 18 AWG or similar wire is recommended for all 24VAC wiring.

1. Strip all wires to

1

⁄4" (6mm) to ensure proper connection to the control.

2. Run wires from the 24VAC power to the controller. Use a clean power
source to ensure proper operation.

3. If using an optional sensor, install the sensor according to the appropriate
instruction sheet and run two wires from the sensor to the controller.

4. Run wires from the heating and cooling device to the controller.

Wiring the Controller

Refer to the wiring examples on pages 5, 6 and 7 to properly wire
the controller.

1. Connect the 24VAC power to the R and C terminals on the controller.
This connection provides power to the microprocessor and display of
the controller.

2. When wiring an optional sensor, connect the two wires from the sensor
to the Com and S1 terminals.

Note: The Heat terminals are isolated outputs. There is no power available

on these terminals from the controller. Use these terminals as a
switch for a 24VAC circuit. This circuit can operate a low-current,
24VAC device directly or an external relay to enable a line-voltage
or high-current device.

Note: The Heat 2/Cool terminals (SetPoint 512 only) are isolated outputs.

No power is available on these terminals from the controller. This
circuit can operate a low-current, 24VAC device directly or an
external relay to enable a line-voltage or high-current device.

Installing the Front Cover

1. Align the hinges on the bottom of the front
cover with the bottom of the controller
mounting base.

2. Pivot the front cover around the bottom
hinges and push the top against the
mounting base until it snaps firmly
in place. (See Figure 3.)

Wiring Examples for the SetPoint 511s and SetPoint 512

Refer to the figures on pages 5- 7 to wire 24VAC power and the
optional sensors.

5

4

Section 2 — Installation

Figure 3:
Installing the Front Cover

R C

Com

S1

Heat

Class II

Transformer 24VAC

Heat 1

Class II

Transformer 24VAC

R C

Com

S1

Heat 2/

Cool

Figure 4: Wiring the SetPoint 511s

Figure 5: Wiring the SetPoint 512