Uponor Heat-only Thermostat Installation And Operation Manual

Uponor Heat-only Thermostat with Touchscreen
Installation and operation manual
Overview
The Uponor Heat-only Thermostat (A3100101) is designed for precise temperature control of hydronic radiant heating
comfort and to protect the surface from overheating.
Additional features
• Operative temperature sensing
• Two-wire power sharing (easier installation)
• Capacitive touchscreen
• Color-enhanced display
• Slim, aesthetic design
Getting started
It is the installer’s responsibility to ensure this thermostat is safely installed in accordance with all applicable codes and standards. Uponor is not responsible for damages resulting from improper installation and/or maintenance.
To avoid personal injury and damage to the equipment:
• Read the manuals and documentation to familiarize yourself with the product.
• Leave the manuals in an accessible location for the user’s reference. (Note: Replacement manuals and documentation on this product are available on uponorpro.com.)
• Turn off power to zone boards and other devices prior to connecting the thermostat.
• Follow proper installation and operation practices for this thermostat. Improper installation or use of the thermostat could result in damage to the equipment.
• Do not open the thermostat. There are no serviceable parts inside the thermostat and opening it will void the warranty.
This thermostat works effortlessly with other Uponor components. However, some commonly used third-party devices (e.g., relays, zone valves, etc.) may have compatibility issues with this thermostat. If connecting the thermostat to a third-party control device, refer to that device’s installation instructions for
specic information regarding operation with a power-sharing
thermostat. A 10K Ohm, 0.25 Watt resistor is included in the packaging when compatibility issues arise.
Refer to the wiring examples on page 7 for the most common wiring applications. For additional information, contact Uponor Technical Services at 800.321.4739 (U.S.) or 888.994.7726 (Canada).
Tools required
Small, athead screwdriver
• Phillips screwdriver (mounting hardware)
• Wire stripper and cutter
Volt meter (oor sensor installations)
• Digital thermometer
• Multimeter
Installation overview
Prior to installing the Uponor thermostat, follow the instructions below. (Note: Only experienced and trained professionals familiar with low-voltage wiring should attempt to install the thermostat.)
1. Thoroughly read this manual to understand the proper procedures for installation and operation. Failure to do so could result in damage to the thermostat or its connected equipment, creating a safety hazard.
2. Ensure the function and rating of the thermostat is suitable for the application.
3. Uponor recommends installers use 18 AWG LVT wiring for all low-voltage connections (as regulated by local building codes).
Placing the thermostat
Where you place the thermostat is extremely important. Install
the thermostat approximately 5 ft. (1.5m) above the oor on a smooth, at surface. Avoid mounting the thermostat in the
following locations.
• On outside walls
• On interior walls susceptible to solar gains
• On interior walls where the wall is unconditioned
• On a return-air chase
• Near windows
Near replaces
• Near stoves, lamps, televisions or other electronics and
appliances
• In the corner of a room
• In damp areas
• Behind doors
• In areas where the temperature inside the wall differs from the
room temperature
Installing the thermostat
The thermostat can mount to a wall surface or a standard electrical wall box using suitable hardware. The thermostat is composed of two parts: the back plate and the controller. Refer to the steps below to complete the installation.
1. Remove the back plate from the thermostat by pulling the bottom of the plate away from the controller. The back plate is hinged at the top of the controller.
2. Locate the back plate on the wall so the connection wires are run through the rectangular wiring opening. The wiring opening is right next to the wiring terminals.
3. Align the holes of the back plate with the holes in the electrical wall box. Attach the plate with screws. If mounting directly on sheetrock, use wall anchors and screws.
2 | uponorpro.com
Note: Avoid mounting the thermostat on a return-air chase or
A3100101 Uponor Thermostat with Floor Sensor
A9010599
Floor Sensor
(Optional)
Sen1 Com W R
A3031003-4 Zone
Control Module
R
C
ES
ES
2 3 4
R1 R2 Y1 Y2
where the temperature inside the wall differs from the room temperature. If that is unavoidable, it may be necessary to plug or seal the wire hole opening to prevent the environment inside the wall from affecting the thermostat’s readings.
Wiring
Caution: Disconnect electrical power to the system to
prevent electrical shock and damage.
1. Remove 3⁄16" of insulation from the wire ends. Ensure the wire ends are clean, dry and free from corrosion.
2. Connect the power wires to the Rh and W terminals. This corresponds to terminals 2 and 3 on the Uponor Zone Control Module (A3031003 or A3031004). The RH and W terminals are not polarity sensitive.
3. Connect the optional oor sensor to the
SEN1 and COM terminals.
Note: The oor sensor is detected when power is rst applied to the thermostat. Connecting the oor sensor with power applied will prevent the oor functions from operating and may damage
the thermostat.
Important! Do not connect power to the oor sensor terminals
as damage to the device may occur.
Attaching the thermostat to the back plate
1. Locate the tabs and holes on the controller and back plate.
2. Align the back plate tab with the controller holes by leaning the top of the controller on the back plate until it hooks.
3. Gently hinge the bottom of the thermostat onto the wiring terminals until the thermostat engages with the terminal connectors.
4. Use gentle pressure on the bottom of the thermostat until the controller clicks into its locked position.
Important! Only gentle pressure is needed to engage the controller onto the back plate. If resistance is felt, realign the controller to the left or to the right to ensure the controller pins are correctly aligned with the terminals. Do not apply extreme pressure to the display area as damage to the
equipment may result.
Installing the oor sensor (optional)
The oor sensor (A9010599) comes with a 10-ft. wire. Install
the sensor and wire in a manner so it can be replaced should it fail. If additional wire is needed to connect the sensor to the thermostat, use 24/2 AWG. Uponor recommends installers solder the connections (versus wire nuts) and place the connections in an accessible junction box.
Concrete/lightweight applications — If installing a oor
sensor in a lightweight application, make sure the sensor is installed within a conduit (without splices) for easy removal
and replacement should the sensor fail. The oor sensor and
conduit should be placed equidistant between two parallel runs of pipe for optimal sensing and control.
Joist Trak™ installation — When installing a oor sensor
beneath the suboor and the surface above is nished, cut
a piece of 1" rigid insulation a minimum of 6" x 6". Cut a ¼" groove from the outside edge to the center of the insulation.
Insert the oor sensor into the insulation and run the sensor wire through the channel. Attach the insulation to the suboor
with adhesive or other suitable material. Make sure the sensor is placed in the center of the joist, between the two plates.
Quik Trak® installations — Prior to the nished ooring being installed over the Quik Trak panels, cut or router a ¼"
groove into the suboor to accommodate the sensor and wire.
Route the wire to a location where the sensor can be wired into the thermostat.
Testing the sensor — The oor sensor should be tested
prior to pouring concrete, closing up a ceiling or installing the
nished ooring. The installation will require a multimeter and digital thermometer to properly test the resistance (ς) through
the sensor wires. Using the thermometer, read or measure
the temperature around the oor sensor location. Using the
multimeter, measure the resistance between the two wire leads of the sensor. (Note: The wires should NOT be connected to the thermostat.)
Compare the resistance value read on the meter to the value on the table based on the temperature on the thermometer. The values do not have to match but they should be close. If the value on the meter is reading high, check for broken wires or a bad sensor. If the value is reading low, there may be moisture inside the sensor or the wiring is shorted.
Sequence of operation
This thermostat is designed to control hydronic radiant applications. The dynamics of these types of systems differ from a typical forced-air furnace or baseboard heating application. A radiant system heats the mass and the objects in the room. This thermostat uses fully automatic differential and pulse width modulation (PWM) control functions to ensure
zone is comfortable and energy efcient.
Uponor Heat-only Thermostat with Touchscreen l 3
Heating modes
This thermostat can operate a hydronic radiant system heating operation based on the air sensor measure operative
temperature, a oor sensor, or a combination of both to provide
the optimal level of comfort and control.
Air temperature only: When a oor sensor is not connected,
the thermostat will maintain the room’s air temperature based on the desired temperature setting.
Air and oor: If using both sensors, the thermostat will maintain the room’s air temperature along with maintaining a
minimum oor temperature. Early in the heating season when
the room is not experiencing high loads, it may be desirable
to have a warmer oor. The oor setpoint can be adjusted to maintain the oor temperature. When the outdoor temperature
drops and the room load increases, the air sensor will take over.
This maintains the air temperature and provides a warm oor.
Floor sensor only: The air sensor can be disabled or turned off should the application require it (e.g., bathrooms). In this
instance, the thermostat will only maintain the oor temperature.
Heating operation
When the thermostat is set to HEAT mode of operation, it
will compare the setpoint values for the air and oor sensor
(optional) versus the actual temperature sensor readings.
Air sensor: When the air temperature drops 1°F (0.5°C) below the setpoint, the heating call will begin. The heating call will end when the air temperature rises above the setpoint.
Floor sensor: When the oor temperature drops 1°F (0.5°C) below the setpoint, the heating call will begin. The heating call will end when the air temperature rises 1°F (0.5°C) above the setpoint.
Note: In PWM mode, the heating equipment may temporarily
turn off even when the heating indicator is ashing (showing a
call for heat).
Freeze protection
A mode is built into the thermostat that will attempt to protect the space from freezing in the event the thermostat was left in the OFF mode during the winter months. When the air sensor reads the space temperature below 37°F (3°C), the heating output will turn on to keep the space at 37°F (3°C) while in the OFF mode. If the thermostat is turned on (heat mode), freeze protection will be ignored and the user/installer is allowed to choose a set temperature down to 34°F (1°C).
Thermostat display
This thermostat employs a capacitive touchscreen display (i.e., the screen reacts to electrical impulses generated by a
nger). The user operates the functions of the thermostat by
touching the icons on the display. Below are the elements of the thermostat display.
Temperature and setpoint
F
Units
C
Air or oor
setpoint change indicator
SET FLOOR TEMP LIMIT
ERROR
HEATING
Warning indicators
Active status
Operative temperature sensing
Operative temperature is what people experience thermally in a space by combining the effects of air temperature, air speed and thermal radiation. This provides superior control of a radiant
heating system while maximizing comfort and efciency. The
design of the thermostat closely senses room conditions the way the human body does.
PWM mode
When the room temperature is 1°F to 3°F (0.5°C to 1.5°C) below the desired room setting, the thermostat manages the application of heat by varying the on-and-off cycles (PWM). The on-and-off times vary depending on the difference between room and desired temperatures—the greater the distance between the room temperature and the desired temperature, the greater the on time. This prevents the room temperature from rising above the desired temperature. The heating system will run continuously at temperature differences greater than 3°F (1.5°C).
4 | uponorpro.com
Off/heat mode button
AIR
FLOOR
Air or oor information
is currently displayed
Change from off to heat mode
As shown, when the thermostat is in OFF mode, the up and down arrows will not be displayed to remind the user that heating will not take place.
• To change from OFF to HEAT mode, press the OFF/HEAT mode power button in the lower left-hand corner of the screen.
Viewing the current air temperature
When the thermostat has detected no user
interaction for ve seconds, it will display the current
air temperature reading. Notice the rectangle
around the AIR button. This is to conrm the user is
AIR
viewing the current air temperature.
FLOOR
Adjusting the air temperature setting
To make the air temperature warmer or cooler, change the air setpoint. To adjust this value:
SET
• Make sure the thermostat is turned on and in the HEAT mode as shown.
HEAT
AIR
FLOOR
• Press the up or down arrow to adjust the new room temperature. The temperature now showing is the new air temperature setpoint.
Conrm this action by checking that the SET indicator
appears and ashes with the horizontal bar.
Viewing the current oor temperature
When the thermostat has detected no user
interaction for ve seconds, it will display the current
air temperature reading. Press FLOOR to display
the current oor temperature. This is conrmed
AIR
when the rectangle appears around FLOOR.
FLOOR
Adjusting the oor temperature setting
To make the oor temperature warmer or cooler, the oor setpoint will need to be changed. To adjust
this value:
• Make sure the thermostat is turned on and in the HEAT mode.
• Make sure the rectangle is around the FLOOR button. Press the FLOOR button once if needed.
• Press the up or down arrow to adjust the new room
temperature. The temperature now showing is the new oor
temperature setpoint.
Conrm this action by checking that the SET indicator appears
and ashes with the horizontal bar.
SET
HEAT
AIR
FLOOR
Changing the temperature units
The thermostat is set to display all of the
F
temperature information in Fahrenheit. To change the units from Fahrenheit to Celsius:
• Make sure the thermostat is turned on and in the
HEAT mode and the SET indicator is not ashing.
• Ensure the rectangle is around the AIR button. If no rectangle is present, press the AIR button once to make the rectangle appear.
F
• Once the rectangle appears around the AIR button, press the
AIR button once more. The unit indicator will begin to ash.
Press the up or down arrow to set the new units. After ve seconds, the change will be accepted and the new units will be displayed.
Setting the maximum air set temperature
F
Depending on the installation or application, it may be necessary to limit how warm the room gets based on energy consumption or air temperature needed (e.g., the garage). To adjust the maximum air set temperature allowed:
• Make sure the thermostat is turned on and in the
HEAT mode and the SET indicator is not ashing.
• Press the AIR button twice. If done correctly, the rectangle will appear around the AIR button. The SET, TEMP LIMIT and
HEAT indicators will begin to ash.
• Press the up or down arrow to set the new maximum air
F
temperature allowed.
Setting the minimum air set temperature
Depending on the installation or application, it may be necessary to lower the room set temperature past the default (for energy savings). To adjust the minimum air set temperature allowed:
• Make sure the thermostat is turned on and in the
F
HEAT mode and the SET indicator is not ashing.
• Press the AIR button three times. If done correctly, the rectangle will appear around the AIR button and the SET,
TEMP LIMIT and COOL indicators will begin to ash.
• Press the up or down arrow to set the new minimum air temperature allowed.
Note: The default setting is 59°F (15°C) for the minimum air set temperature and can be adjusted down to 34°F (1°C).
F
AIR
FLOOR
F
TEMP LIMIT
HEAT
AIR
FLOOR
F
TEMP LIMIT
HEATING
AIR
FLOOR
Advanced settings
This Uponor thermostat features advanced settings which can help better manage the system. These settings should only
be accessed and changed by a qualied installer. Improper
adjustment of these settings can result in incorrect operation of the heating system.
Uponor Heat-only Thermostat with Touchscreen l 5
Setting the maximum oor protection limit
Depending on the installation or application, it
may be necessary to limit how warm the oor gets to protect the wood ooring installed above the
radiant system. When this temperature is reached, a warning will be displayed on the screen. To adjust
the maximum oor set temperature allowed:
• Make sure the thermostat is turned on and in the HEAT mode
and the SET indicator is not ashing.
• Press the FLOOR button twice. If done correctly, the rectangle will appear around the FLOOR button. The FLOOR TEMP LIMIT and HEAT indicators will appear.
Press the up or down arrow to set the new maximum oor temperature allowed.
If the oor temperature falls 2°F (1°C) below the maximum
oor protection limit, the warning will go away.
FLOOR TEMP LIMIT
AIR
F
HEAT
FLOOR
Turn off the air sensor
In some installations it may be necessary to operate the heating equipment by the oor sensor only. Applications would include a bathroom
oor or public space where the physical thermostat
AIR
is located outside of that room. To turn the air
FLOOR
sensor off:
• Make sure the thermostat is turned on and in the HEAT mode
and the SET indicator is not ashing.
• Press the AIR button. If done correctly, the rectangle will appear around the AIR button.
• Press the down arrow and lower the set temperature past the lowest allowed setting (34°F/1°C). The display should read OFF.
Important! The air sensor cannot be turned off if no oor sensor is connected.
Note: The thermostat accepts the new setting immediately and will return to the main screen when the thermostat has detected
no user interaction for ve seconds. The display reverts to
indicate the current room temperature. Continuously touching the AIR button will cause the menu to repeat.
Error codes
This thermostat includes a feature to help diagnose any issues
that may arise with the air or oor sensors.
Important! Installers and users should be familiar with how
the thermostat will protect the installation in the case of a oor
sensor failure.
When the thermostat is set up for air and oor sensor operation
and the oor sensor fails, ERROR will appear on the display.
The thermostat will ignore any slab setpoint temperature and set the air temperature for 65°F (18°C).
When the thermostat is set up for oor sensor operation
(no air) and the oor sensor fails, ERROR will appear on
the display. The thermostat will ignore any slab setpoint temperature. The air sensor will turn on and set the air temperature for 65°F (18°C).
To clear the error, press the AIR button to switch to the AIR display, correct the issue with the oor sensor, and cycle the power off and on again. It will be necessary to readjust the set temperatures and other settings after the thermostat turns back on.
Open code
This code indicates that the air or oor sensor was
functioning and reading properly and now it is no longer detected (electrically disconnected). Check
ERROR
the oor sensor connections at the terminal strip
AIR
to make sure they are attached securely and the
FLOOR
screws do not need to be tightened. If not, the wire may have been cut or the sensor has failed and the sensor will
need to be replaced. If the oor sensor connections are attached
securely, then the air sensor has failed and the thermostat will need to be replaced.
Short code
This code indicates that the oor sensor was
connected and reading properly, but is now unable to read a temperature within the acceptable range.
ERROR
Check the sensor connections at the terminal strip
AIR
to make sure the wires are not touching each other
FLOOR
or connections are not wet. If not, there may be moisture in the sensor, a nail or screw has damaged the wires or the sensor is defective and will need to be replaced.
Temperature displays
The following information explains the different temperature displays.
Low temperature display
When the air or oor temperature falls below
33°F (0.5°C), LO will display as shown. When the temperature rises above that limit, the actual temperature will display.
AIR
FLOOR
High temperature display
When the air temperature rises above 95°F (35°C)
or the oor temperature rises above 140°F (60°C), HI will display as shown. When the temperature drops below those limits, the actual temperature will display.
AIR
FLOOR
F
F
6 | uponorpro.com
Boiler
A3100101 Uponor Thermostat with Floor Sensor
P1
To boiler
A9010599
Floor Sensor
(Optional)
A3010100 Uponor Single
Pump Relay
Sen1 Com W R
C
G/T
R/T
5
6NO
6NC
N
L
3
4NO
4NC
PLUG RELAY
*
A3100101 Uponor Thermostat with Floor Sensor
A3100101 Uponor Thermostat with Floor Sensor
A9010599
Floor Sensor
(Optional)
A9010599
Floor Sensor
(Optional)
3
rd
Party
Boiler
Sen1 Com W R
A3100101 Uponor Thermostat with Floor Sensor
N
L
P1
To boiler
A9010599
Floor Sensor
(Optional)
A3010100 Uponor Single
Pump Relay
Sen1 Com W R
Sen1 Com W
R
C
G/T
R/T
5
6NO
6NC
N
L
3
4NO
4NC
PLUG RELAY
*
A3031003-4 Zone
Control Module
R
C
ES
ES
2 3 4
R1 R2 Y1 Y2
P1
A3100101 Uponor Thermostat with Floor Sensor
A3100101 Uponor Thermostat with Floor Sensor
N
A9010599
Floor Sensor
(Optional)
Sen1 Com W R
C
G/T
N
Control Module
A3100101 Uponor Thermostat with Floor Sensor
Sen1 Com W R
A9010599
Floor Sensor
(Optional)
Figure 1: Uponor thermostat wired to a zone control module
A3100101 Uponor Thermostat with Floor Sensor
Sen1 Com W
2 3 4
R
C
ES
ES
R1 R2 Y1 Y2
A3031003-4 Zone
R
24 VAC
TRANSFORMER
A3050050
Sen1 Com W R
A9010599
Floor Sensor
(Optional)
N
L
N
L
3
4NO
4NC
*
PLUG RELAY
A3010100 Uponor Single
Pump Relay
C
G/T
R/T
5
6NO
6NC
Figure 2: Uponor thermostat wired to a pump relay
A3100101 Uponor Thermostat with Floor Sensor
Sen1 Com W
R
To boiler
A9010599
Floor Sensor
(Optional)
A3011075 Zone Valve
Figure 3: Uponor thermostat wired to an actuator or zone valve
A9010599
Floor Sensor
(Optional)
rd
3
Party
Figure 4: Uponor thermostat wired to a boiler
Uponor Heat-only Thermostat with Touchscreen l 7
Technical specications
Operating voltage 24 VAC +/- 10% Class II
circuits only
Maximum load 1.3 Amps at 24VAC or equivalent
of 6 thermal valve actuators
Air display range 32°F to 95°F (0°C to 35°C)
Floor display range 32°F to 140°F (0°C to 60°C)
Air setting range 34°F to 86°F (1°C to 30°C)
68°F (20°C) default
Floor setting range 34°F to 95°F (1°C to 35°C)
68°F (20°C) default
Air maximum setting Adjustable to 86°F (30°C)
Floor maximum setting Adjustable to 95°F (35°C)
Resolution 1°F (0.5°C) displayed, 0.25° calculated
Temperature ranges
Shipping and storage: 14°F to 158°F (-10°C to 70°C) Operation: 32°F to 104°F (0°C to 40°C)
Humidity 20 to 90% non-condensing
Size 5.39" (136.91mm) H x 3.22"
(81.79mm) W x 0.63" (16mm) D
Sensor temperature vs. resistance table
Temperature Resistance
°F °C Ω
Temperature Resistance
°F °C Ω
CAN ICES-3 (B)/NMB-3(B) compliance
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try and correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna
• Increase the separation between the equipment and receiver
• Connect the equipment to a different circuit from that to which the receiver is connected
• Consult the dealer or an experienced radio/TVG technician for help
Setpoint limits settings
Minimum range 38°F (3°C) to maximum limit setting
50°F (10°C) default
Maximum range Minimum limit setting to 99°F (37°C)
86°F (30°C) default
Floor sensor 10K J curve, 250 ft. maximum with
18 AWG
Units User-congurable Fahrenheit or Celsius
Memory Permanent for all settings and modes
-50 -46 490,813
-45 -43 405,710
-40 -40 336,606
-35 -37 280,279
-30 -34 234,196
-25 -32 196,358
-20 -29 165,180
-15 -26 139,402
-10 -23 118,018
-5 -21 100,221
0 -18 85,362
5 -15 72,918
10 -12 62,465
15 -9 53,658
20 -7 46,218
25 -4 39,913
30 -1 34,558
35 2 29,996
40 4 26,099
45 7 22,763
50 10 19,900
55 13 17,436
60 16 15,311
65 18 13,474
70 21 11,883
75 24 10,501
80 27 9,299
85 29 8,250
90 32 7,334
95 35 6,532
100 38 5,828
105 41 5,210
110 43 4,665
115 46 4,184
120 49 3,760
125 52 3,383
130 54 3,050
135 57 2,754
140 60 2,490
145 63 2,255
150 66 2,045
155 68 1,857
160 71 1,689
165 74 1,538
170 77 1,403
175 79 1,281
180 82 1,172
185 85 1,073
190 88 983
195 91 903
200 93 829
205 96 763
210 99 703
215 102 648
220 104 598
225 107 553
Uponor, Inc. 5925 148th Street West Apple Valley, MN 55124 USA
T 800.321.4739 F 952.891.2008
A3100101_heat-onlyTstatWtouchscreen_manual_0316, Copyright © 2016 Uponor. Printed in the United States. MKT10050-AA
Uponor Ltd. 2000 Argentia Rd., Plaza 1, Ste. 200 Mississauga, ON L5N 1W1 CANADA
T 888.994.7726 F 800.638.9517
uponorpro.com
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