Uponor CLIMATE CONTROL Installation And Operation Manual

RADIANT HEATING SYSTEMS
UPONOR CLIMATE
C O˘NTROL™ NETWORK
SYSTEM THERMOSTAT
INSTALLATION AND
OPERATION GUIDE
Uponor Climate Co˘ntrol™ Network System Thermostat Installation and Operation Guide
Uponor Climate Co˘ntrol Network™ System Thermostat Installation and Operation Guide
Published by Uponor 5925 148th Street West Apple Valley, MN 55124 USA Phone: (800) 321-4739 Fax: (952) 891-1409
Uponor, Ltd. 655 Park Street Regina, SK S4N 5N1 CANADA Phone: (888) 994-7726 Fax: (800) 638-9517
www.uponor-usa.com www.uponor.ca
© 2008 Uponor All Rights Reserved.
First Edition First Printing, May 2008 Printed in the United States of America
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Table of Contents
Section 1 Uponor Climate Co˘ntrol™
Network System Thermostat Overview . . . . . . . . . . . . . . 5
Getting Ready. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Section 2Installation Methods . . . . . . . . . . . . . . . . 7
Mounting Thermostat. . . . . . . . . . . . . . . . . . . . . . . . . 7
Surface Mount . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Flush Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Wiring Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . .9
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Power and Data Wiring. . . . . . . . . . . . . . . . . . . . . . . 9
Placing the Slab Sensor . . . . . . . . . . . . . . . . . . . . . . . . 9
Wiring the Slab Sensor . . . . . . . . . . . . . . . . . . . . . . . 9
Section 3 — Operation. . . . . . . . . . . . . . . . . . . . . . . . . 11
Setting the Zone Number . . . . . . . . . . . . . . . . . . . . . . 11
Setting the Primary Heating Method . . . . . . . . . . . . . . . . . . 11
Setting the Secondary Heating Method . . . . . . . . . . . . . . . . . 11
Setting the Radiant Heating Water Temperature Channel . . . . . . . . . . 12
Setting Which Zone Pump the Thermostat is Controlling . . . . . . . . . . 12
Setting Which Zone Valve the Thermostat is Controlling . . . . . . . . . . 12
Setting the Air Zone . . . . . . . . . . . . . . . . . . . . . . . . 12
Setting the Air Water Temperatures . . . . . . . . . . . . . . . . . . 12
Setting the Air Water Zone Pump . . . . . . . . . . . . . . . . . . . 13
Setting the Air Water Zone Valve . . . . . . . . . . . . . . . . . . . 13
Setting the Air Damper Number . . . . . . . . . . . . . . . . . . . . 13
Setting the Air Handler Number . . . . . . . . . . . . . . . . . . . . 13
Setting the Heat Recovery Ventiliator (HRV) Number . . . . . . . . . . . 14
Setting the Supplementary Water Temperature Channel Number . . . . . . . 14
Setting the Supplementary Zone Pump . . . . . . . . . . . . . . . . . 14
Setting the Supplementary Zone Valve . . . . . . . . . . . . . . . . . 14
Setting the Auto Schedule Number . . . . . . . . . . . . . . . . . . 14
Setting the Temperature Offset . . . . . . . . . . . . . . . . . . . . 15
Viewing the Thermostat Software Revision . . . . . . . . . . . . . . . 15
Section 4 — Wiring Diagram . . . . . . . . . . . . . . . . . . . . 17
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Section 1 —
Uponor Climate Co˘ntrol™ Network System Thermostat Overview
The Uponor Climate C˘ontrol™ Net­work System Thermostat is designed specically to function within the network control system. The thermostat is available in two models — vertical and horizontal — and displays air, slab, humidity and outdoor temperatures. The thermostat controls two stages of heat, two stages of cooling and supplemental heat all via a single pair of thermostat wires (18-22 AWG).
The user can change the display, modes, temperature setpoint, humid­ity setpoint, fan and heat recovery ventilator (HRV) from any thermostat in the control system. The thermostat also offers an optional feature called master passing. This is an optional feature that changes HVAC control of a room to the current thermostat being manually adjusted.
This manual provides standard installation and operation procedures for the thermostat. A list of terms commonly used in this manual is provided below.
Getting Ready
Check the contents of the thermostat package (see Table 1-1). If any of the contents are missing or damaged, contact your Uponor sales representative or distributor for assistance.
Term Denition
Draft barrier A material that blocks or is intended to
block air passage
DZCM Digital Zone Control Module
HRV Abbreviation for heating recovery ventilator
HVAC Heating, ventilation and air conditioning
Master passing An optional feature that changes HVAC
control of a room to the current thermostat being manually adjusted
PEX Abbreviation for crosslinked polyethylene.
Setpoint This refers to the desired thermostat setting.
The room setpoint temperature is the target temperature for the room.
Slab This refers to a concrete slab under which
radiant heating has been installed.
Temperature Offset Setpoint that serves to counterbalance the
primary setpoint for the target temperature
Zone An area of a radiant panel served by one
or more loops and individually controlled through a thermostat
Thermostat Style Package Contents
Surface Mount
(A9010510)
Flush Mount Vertical (A9010520)
Flush Mount Horizontal (A9010530)
• One thermostat
• One case front
• One case back
• Two #4 screws (for attaching the case to the case back)
• User manual
• One thermostat
• Flush-mount skin
• Mounting wings
• #4 screws (for attaching the mounting wings to the case)
• User manual
Table 1-1: Thermostat Package Contents
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Section 2 –
Installation Methods
Mounting the Thermostat
Install the thermostat on an interior wall of the desired zone, approximately 5 feet (1.5 meters) above the oor. Do not mount the thermostat in a location that may be affected by heat sources or cold drafts. If necessary, install a draft barrier behind the control to prevent air from blowing through the wiring hole and affecting the control’s built-in sensor.
Avoid mounting the thermostat in the following locations:
• Near or around windows
• On outside walls
• Near replaces
• In the corner of a room
• Behind doors
• Near dimming switches
• On interior walls susceptible to solar gains
• Near stoves, lamps, televisions, computer monitors, etc.
• In damp or humid areas
Figure 2-1: Case back of
thermostat being mounted
on wall
3. Insert drywall anchors into the wall at the marked locations and cut out a hole in the wall to receive the main connector.
5. Wire the thermostat. Refer to
Section 2: Wiring the Thermostat and Section 4: Wiring Diagram.
Figure 2-4: Wiring
thermostat procedure
6. Use the supplied #4 screws to mount the thermostat into the case back.
Surface Mount
The following steps outline how to mount the surface-mount thermostat.
1. Locate an area to mount the thermostat.
2. Place case back on the wall and mark areas for the screw and connector holes with a pencil.
Uponor Climate Co˘ntrol™ Network System Thermostat Installation and Operation Guide
Figure 2-2: Inserting
drywall anchors
4. Using appropriate screws (not included), attach the case back to the drywall anchors.
Figure 2-3: Case back of
thermostat procedure
Figure 2-5: Mount
thermostat procedure
7. Snap the case front into place on the case back.
Figure 2-6: Mount
thermostat procedure
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Flush Mount
The following steps outline how to mount the ush-mount thermostat.
Note: The ush-mount thermostat is designed for mounting in ½­inch drywall.
1. Loosely attach the wings into the back of the thermostat with the supplied hardware as shown in Figure 2-7. (Only tighten the screws one or two turns into the wings.)
Figure 2-7: Flush
mount thermostat
2. Use the template provided to mark the cutout in the drywall for the thermostat. Use a level to ensure the cutout is straight.
3. Cut around your marking with a drywall saw or utility knife.
4. Wire the thermostat. Refer to Section 2: Wiring the Thermostat and Section 4: Wiring Diagram.
Figure 2-9: Flush
mount thermostat
5. Push in any insulation and cut away any excess drywall or paper to ensure nothing interferes with the action on the wings. The thermostat will not mount correctly if there is any interference.
6. Place the thermostat in the hole in the drywall and hold it tight against the wall.
Figure 2-11: Flush mount thermostat
Figure 2-12: Flush mount thermostat
8. Snap the ush-mount thermostat skin into place on the thermostat.
Figure 2-8: Flush
mount thermostat
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Figure 2-10: Flush mount thermostat
Figure 2-13: Flush
7. Turn the wing screws slowly. Initially, the wings will turn 90 degrees behind the drywall. As you continue tightening, they will secure the thermostat in place.
Important: Do not overly
tighten the wings.
mount thermostat
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Wiring the Thermostat
The following steps outline how to wire the thermostat.
Note: All wiring must comply
with local electrical codes and specications. Uponor recommends 18 AWG LVT or similar wire for all thermostat connections. Strip all wires to ¼” (6.3 mm) to ensure proper connection to thermostat terminal blocks. If an optional sensor is used (e.g., a slab sensor), run a single-pair, 18 AWG wire from the sensor to the control.
Wiring the Slab Sensor
Connect the two wires from the sensor to the slab sensor terminals on the thermostat as shown in Figure 2-15. In this case, polarity does not matter.
Tools Required
• Small, at-head screwdriver
• Phillips screwdriver
• Wire cutter and stripper
Caution: To prevent
damage to the thermostat, do not connect it to 24-volt control systems or devices other than the Digital Zone Control Module (DZCM).
Power and Data Wiring
1. Refer to the DZCM Installation Guide for wiring to the DZCM.
2. Run a single-pair, 18 AWG LVT wire from the DZCM to the thermostat.
3. Attach the wires to the Pwr/ Comm terminals shown in
Figure 2-14.
Note: Be sure to observe the
thermostat’s polarity and wire color. Use the red wire to connect the positive terminal on the thermostat to the positive terminal on the controller.
Figure 2-14 Power
and data wiring
Placing the Slab Sensor
The following steps outline how to install a slab sensor.
1. Place the slab sensor between two PEX tubes in the oor.
2. If the oor is wood construction, place the sensor as close to the oor surface as possible. If the oor is concrete or like construction, place the sensor no deeper than the mid-point of the slab.
3. Uponor recommends placing the sensor wire in a conduit for easy replacement. Ensure the sensor is in direct contact with the oor material (wood, concrete, gypcrete, etc.).
Figure 2-15 Wiring
the slab sensor
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Section 3 –
Operation
Thermostat and Zone Setup
Setting the Zone Number
The zone number is the number the entire system uses to identify the thermostat and radiant zone. Use the following steps to set the zone number for the thermostat.
1. Press both the mode and cycle
buttons at the same time. The display will look like this:
Figure 3-2: Heating Methods
Note: The "1" in Figure 3-2 will be replaced by a "2" as shown in Figure 3-3
Figure 3-1
1. Press both the mode and cycle
2. To increase the zone number,
press the (+) button to desired zone (0 to 99 zones). To decrease the zone number, press the (−) button to desired zone (0 to 99 zones).
buttons at the same time.
2. Press cycle once.
3. Use the (+) and (−) buttons to toggle through the heating methods shown in Figure 3-2.
Setting the Secondary
Setting the Primary Heating Method
Heating methods include radiant oor, forced-air and supplementary (e.g., baseboard, kick-space heater, etc.). To set which heating method will be primary in the heating zone, use the following procedure.
Heating Method
The system has the ability to control a second type of heat. To set which secondary heating method is used in the heating zone, use the following procedure.
1. Press both the mode and cycle buttons at the same time.
2. Press cycle twice. The display will look like this:
Figure 3-3
3. Use the + and − buttons to toggle through the heating methods shown in Figure 3-2. Secondary heating and primary heating will show the same options on the thermostat.
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Setting the Radiant Heating Water Temperature Channel
To set the Water Temperature Channel for radiant oor heating, use the following procedure.
1. Press both the mode and cycle
buttons at the same time.
2. Press cycle three times, and the radiant heating icon will appear. The display will look like this:
Figure 3-4
3. Use the + and − buttons to choose the Water Temperature Channel that the thermostat controls (0 indicates no Water Temperature Channel).
Setting the Zone Pump for Thermostat Control
To set which zone pump the thermostat controls, use the following procedure.
1. Press both the mode and cycle buttons at the same time.
2. Press cycle four times. The display will look like this.
Figure 3-5
3. Use the + and − buttons to toggle between the different zone pumps (0 to 16, with 0 indicating no zone pump).
Setting the Zone Valve for Thermostat Control
To set which zone valve the thermostat controls, use the following procedure.
1. Press both the mode and cycle buttons at the same time.
2. Press cycle ve times. The display will look like this:
Figure 3-6
3. Use the + and − buttons to
toggle between the different valves (0 to 16, with 0 indicating no zone valve).
Setting the Air Zone
To set the thermostat’s air zone, use the following procedure.
1. Press both the mode and cycle buttons at the same time.
2. Press cycle six times. The display will look like this:
Figure 3-7
3. Use the + and − buttons to toggle between the different air zones (0 to 5, with 0 indicating no air zone).
Setting the Air Water Temperature Channel
Air water temperatures are controlled by selecting the desired air water channel. There are six optional channels (0 – 5), with 0 indicating no air water temperature and 5 indicating the highest temperature. To set the air water temperature channel for use with hot-water coils, use the following procedure.
1. Press both the mode and cycle buttons at the same time.
2. Press cycle seven times. The display will look like this:
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Figure 3-8
3. Use the + and − buttons to
toggle between the different air water temperature channels
(0 to 5).
3. Use the + and – buttons to toggle
between the different air water zone pumps (0 to 16, with 0 indicating no water pump used).
Setting the Air Water Zone Valve
To set the air water zone valve (a valve controlling ow to a hydronic heating system), use the following procedure.
1. Press both the mode and cycle buttons at the same time.
2. Press cycle nine times. The display will look like this:
Figure 3-11
3. Use the + and − buttons to toggle between the different dampers (0 to 16, with 0 indicating no damper used).
Setting the Air Water Zone Pump
To set the air water zone pump (e.g., a pump for a hydronic heating system), use the following procedure.
1. Press both the mode and cycle buttons at the same time.
2. Press cycle eight times. The display will look like this:
Figure 3-9
Figure 3-10
3. Use the + and − buttons to toggle between the different air water zone valves (0 to 16, with 0
indicating no air water valve used).
Setting the Air Damper Number
To set the air damper number, use the following procedure.
1. Press both the mode and cycle buttons at the same time.
2. Press cycle 10 times. The display will look like this:
Setting the Air Handler Number
To set the air handler number, use the following procedure.
1. Press both the mode and cycle buttons at the same time.
2. Press cycle 11 times. The display will look like this:
Figure 3-12
Uponor Climate Co˘ntrol™ Network System Thermostat Installation and Operation Guide
3. Use the + and − buttons to toggle between the different air handler numbers (0 to 4, with 0 indicating no air handler used).
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Setting the Heat Recovery Ventilator (HRV) Number
To set the HRV number, use the following procedure.
1. Press both the mode and cycle buttons at the same time.
2. Press cycle 12 times. The display will look like this:
Figure 3-13
3. Use the + and − buttons to
toggle between the different HRV numbers (0 to 4, with 0
indicating no HRV used).
Setting the Supplementary Water Temperature Channel Number
To set the supplementary Water Temperature Channel number (e.g., for a high-temperature radiator), use the following procedure.
1. Press both the mode and cycle buttons at the same time.
2. Press cycle 13 times. The display will look like this:
Figure 3-14
3. Use the + and − buttons to toggle between the different supplementary Water Temperature Channels (0 to 5, with 0 indicating no supplementary Water Temperature Channel).
Setting the Supplementary Zone Pump
To set the supplementary zone pump (e.g., a pump for a high-temperature radiator), use the following procedure.
1. Press both the mode and cycle buttons at the same time.
2. Press cycle 14 times. The display will look like this:
Figure 3-15
3. Use the + and − buttons to toggle between the different supplementary zone pumps (0 to 16, with 0 indicating no supplementary zone pump used).
Setting the Supplementary Zone Valve
To set the supplementary zone valve (e.g., a valve controlling ow to a high-temperature radiator), use the following procedure.
1. Press both the mode and cycle buttons at the same time.
2. Press cycle 15 times. The display will look like this:
Figure 3-16
3. Use the + and − buttons to toggle between the different supplementary zone valves (0 to 16, with 0 indicating no supplemental zone valve used).
Setting the Auto Schedule Number
To set the auto schedule number, use the following procedure.
1. Press both the mode and cycle buttons at the same time.
2. Press cycle 16 times. The display will look like this:
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Figure 3-17
3. Use the + and − buttons to toggle between the different
auto schedules (1 to 16).
Setting the Temperature Offset
To set the temperature offset, use the following procedure.
1. Press both the mode and cycle buttons at the same time.
2. Press cycle 17 times. The display will look like this:
Viewing the Thermostat Software Revision
To view the thermostat software revision, use the following procedure.
1. Press both the mode and cycle buttons at the same time.
2. Press cycle 18 times. The display will look like this:
Figure 3-19
Figure 3-18
3. Use the + and − buttons to toggle between the different temperature offsets (-9.9 to 9.9).
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Section 4 –
Plug
Connector
Thermostat
Optional
Slab Sensor
Wiring Diagram
Figure 4-1: Thermostat Wiring Diagram
Uponor Climate Co˘ntrol™ Network System Thermostat Installation and Operation Guide
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Uponor, Inc. 5925 148th Street West Apple Valley, MN 55124 USA Tel: (800) 321-4739 Fax: (952) 891-1409
CC-Thermostat_Install Guide_4-08, Copyright © 2008 Uponor, Inc. Printed in the United States
Web: www.uponor-usa.com
Uponor Ltd. 655 Park Street Regina, SK S4N 5N1 CANADA Tel: (888) 994-7726 Fax: (800) 638-9517
Web: www.uponor.ca
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