Uponor C-46 Installation And Operation Manual

11 | 2010
INDOOR CLIMATE
CLIMATE CONTROLLER C-46
Installation and operation manual
CLIMATE CONTROLLER C-46 - INSTALLATION AND OPERATION MANUAL
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1 Copyright and Disclaimer ............................ 4
2 Preface........................................................... 5
2.1 Safety instructions ........................................... 5
2.2 Limitations for radio transmission .................... 5
2.3 Disposal ........................................................... 5
3 Climate Controller C-46 overview .............. 6
3.1 Description ...................................................... 6
3.1.1 Heating and cooling system example............... 6
3.1.2 Meltaway example ........................................... 7
3.2 Sensor handling ............................................... 7
3.2.1 Wired sensors................................................... 7
3.2.2 Radio thermostats............................................ 7
3.2.3 Radio thermostats through Controller C-56
Radio ............................................................... 7
3.2.4 Considerations in Heating and cooling mode... 7
3.2.5 Sensor priorities ............................................... 8
3.3 Operating modes ............................................. 8
3.3.1 Heating modes ................................................ 8
3.3.2 Cooling modes ................................................. 9
3.3.3 Meltaway mode ............................................... 9
3.3.4 Operating modes and sensor use ..................... 10
3.3.5 Heating and cooling ........................................ 10
4 System integration of Climate Controller
C-46 and Controller C-56 Radio ................. 12
5 Installing Climate Controller C-46.............. 13
5.1 Preparing the installation................................. 13
5.2 Opening the Climate Controller C-46............... 13
5.3 Wall-mounting the Climate Controller C-46..... 13
5.4 Connecting the Climate Controller C-46 .......... 14
6 Setting Up the Climate Controller C-46 .... 15
6.1 Operation interface.......................................... 15
6.1.1 Navigation keys ............................................... 15
6.1.2 Alarm indicator ................................................ 15
6.1.3 Reset button.................................................... 15
6.1.4 Data stick connector........................................ 15
6.1.5 Display............................................................. 15
6.2 Installation wizard............................................ 16
6.2.1 Language......................................................... 16
6.2.2 Set time and date ............................................ 16
6.2.3 Operating mode............................................... 16
6.2.4 Heating............................................................ 16
6.2.5 Cooling ............................................................ 17
6.2.6 Meltaway ......................................................... 17
6.2.7 H/C switchover................................................ 18
6.2.8 Switch mode .................................................... 18
6.2.9 Mixing valve mode ........................................... 18
6.3 Restarting the installation wizard ..................... 18
6.4 Operation ......................................................... 18
7 Quick menu.................................................... 19
7.1 Uponor............................................................. 19
7.2 Information screens.......................................... 19
7.2.1 Navigating information screens ........................ 19
7.2.2 Date and time .................................................. 19
7.2.3 Average temperature........................................ 19
7.2.4 Return temperature.......................................... 19
7.2.5 Supply temperature.......................................... 19
7.2.6 Outdoor temperature ....................................... 19
7.2.7 Indoor temperature .......................................... 19
7.2.8 Relative humidity ............................................. 19
7.3 Parameter screens ............................................ 20
7.3.1 Navigating parameter screens .......................... 20
7.3.2 System standby mode ...................................... 20
7.3.3 Heating supply setpoint ................................... 20
7.3.4 Indoor setpoint ................................................ 20
7.3.5 T-slope............................................................. 20
7.3.6 T-adjustment ................................................... 20
7.3.7 Supply information........................................... 20
7.3.8 Cooling supply setpoint.................................... 20
7.3.9 Cooling indoor setpoint.................................... 20
7.3.10 Dew point margin............................................. 21
7.3.11 Dew point offset .............................................. 21
7.3.12 Calculated dew point........................................ 21
7.3.13 Idle setpoint ..................................................... 21
7.3.14 Melting supply setpoint ................................... 21
8 Operating the Climate Controller C-46...... 22
8.1 Main menu ....................................................... 22
8.2 Climate controller (menu) ................................ 22
8.2.1 Operating mode ............................................... 22
8.2.2 Supply temperature.......................................... 22
8.2.3 Return temperature.......................................... 22
8.2.4 Average temperature........................................ 23
8.2.5 Outdoor temperature ....................................... 23
8.2.6 Indoor temperature .......................................... 23
8.2.7 Relative humidity ............................................. 23
8.3 Zones ............................................................... 23
8.4 Control settings................................................ 23
8.4.1 Standby mode .................................................. 24
8.5 Heating ............................................................ 24
CLIMATE CONTROLLER C-46 - INSTALLATION AND OPERATION MANUAL
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8.5.1 Supply setpoint ................................................ 24
8.5.2 Indoor setpoint ................................................ 24
8.5.3 Average setpoint .............................................. 25
8.5.4 Min./Max. supply............................................. 25
8.5.5 T-slope............................................................. 25
8.5.6 T-adjustment ................................................... 25
8.5.7 Supply information........................................... 26
8.5.8 Indoor sensor influence .................................... 26
8.5.9 Indoor sensor mode ......................................... 26
8.5.10 Heating activation............................................ 26
8.6 Cooling............................................................. 27
8.6.1 Supply setpoint ................................................ 27
8.6.2 Indoor setpoint ................................................ 27
8.6.3 Min./Max. supply............................................. 28
8.6.4 Indoor sensor influence .................................... 28
8.6.5 Dew point ........................................................ 28
8.6.6 Cooling activation ............................................ 29
8.6.7 Dehumidifier control ........................................ 29
8.7 H/C switchover ................................................ 30
8.7.1 Bus master and No bus modes ......................... 30
8.7.2 Outdoor-indoor/supply temp. ......................... 30
8.7.3 Supply water temp. .......................................... 31
8.8 Meltaway ......................................................... 31
8.9 Advanced control ............................................. 31
8.9.1 Operating mode (select) .................................. 31
8.9.2 Control response .............................................. 32
8.9.3 Filtering temp. constant ................................... 32
8.9.4 Frost protection ............................................... 32
8.9.5 Mixing valve ..................................................... 33
8.9.6 Mixing valve manual operation ........................ 33
8.9.7 Pump manual operation ................................... 33
8.9.8 Valve and pump exercise.................................. 33
8.9.9 Pump management .......................................... 34
8.10 ECO mode ........................................................ 34
8.10.1 Heating ............................................................ 34
8.10.2 Cooling............................................................. 36
8.11 Alarms .............................................................. 37
8.11.1 All alarms ......................................................... 37
8.11.2 Battery alarms .................................................. 37
8.12 General settings ............................................... 37
8.12.1 Access level...................................................... 38
8.12.2 Clock settings................................................... 38
8.12.3 Language ......................................................... 39
8.12.4 Temperature unit ............................................. 39
8.12.5 Backlight .......................................................... 39
8.12.6 Log mode......................................................... 39
8.12.7 General purpose output................................... 39
8.12.8 GPO status ...................................................... 40
8.12.9 Controller ID .................................................... 40
8.12.10 Software version .............................................. 40
8.13 Radio links ....................................................... 40
8.13.1 View links ........................................................ 41
8.13.2 Add links ......................................................... 41
8.13.3 Reset all links................................................... 41
8.13.4 Test radio range............................................... 41
9Menu structure............................................. 42
10 Hints and examples ...................................... 44
10.1 Economy and comfort modes .......................... 44
10.1.1 Eco off mode................................................... 44
10.1.2 Eco all mode .................................................... 44
10.1.3 Eco night mode ............................................... 45
10.1.4 Eco night and day mode.................................. 45
10.1.5 Operation example with economy mode.......... 45
10.2 Adjusting the heat curve ................................. 46
10.2.1 Description ...................................................... 46
10.2.2 Operation example .......................................... 46
10.3 Heating summer shut-off and cooling winter
shut-off ........................................................... 47
10.3.1 Heating mode without summer shut-off ......... 47
10.3.2 Heating mode with summer shut-off............... 47
10.3.3 Cooling mode without winter-shut-off............ 48
10.3.4 Cooling mode with winter-shut-off ................. 48
10.3.5 Heating and cooling mode without season shut-
offs.................................................................. 49
10.3.6 Heating and cooling mode with season shut-
offs.................................................................. 49
11 Trouble shooting .......................................... 51
12 Technical data............................................... 53
CLIMATE CONTROLLER C-46 - INSTALLATION AND OPERATION MANUAL
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1 Copyright and Disclaimer
Uponor has prepared this Uponor Control System Installation and Operation Manual and all the content included solely for information purposes. The contents of the Manual (including graphics, logos, icons, text, and images) are copyrighted and protected by worldwide copyright laws and treaty provisions. You agree to comply with all copyright laws worldwide in your use of the Manual. Modification or use of any of the contents of the Manual for any other purpose is a violation of Uponor's copyright, trademark and other proprietary rights.
The presumption for the Manual is that the safety measures have been fully complied with and, further, that the Uponor Control System, including any components that are part of such system, covered by the Manual:
is selected, planned and installed and put into operation by a
licensed and competent planner and installer in compliance with current (at the time of installation) installation instructions provided by Uponor as well as in compliance with all applicable building and plumbing codes and other requirements and guidelines;
has not been (temporarily or continuously) exposed to
temperatures, pressure and/or voltages that exceed the limits printed on the products or stated in any instructions supplied by Uponor;
remain in its originally installed location and is not repaired,
replaced or interfered with, without prior written consent of Uponor;
is connected to potable water supplies or compatible
plumbing, heating and/or cooling products approved or specified by Uponor;
is not connected to or used with non-Uponor products, parts
or components except for those approved or specified by Uponor; and
does not show evidence of tampering, mishandling,
insufficient maintenance, improper storage, neglect or accidental damage before installation and being put into operation.
While Uponor has made efforts to ensure that the Manual is accurate, Uponor does not guarantee or warrant the accuracy of the information contained herein. Uponor reserves the right to modify the specifications and features described herein, or discontinue manufacture of the Uponor Control System described at any time without prior notice or obligation. The Manual is provided “as is” without warranties of any kind, either expressed or implied. The information should be independently verified before using it in any manner.
To the fullest extent permissible, Uponor disclaims all warranties, expressed or implied, including, but not limited to, the implied warranties of merchantability, fitness for particular purpose and noninfringement.
This disclaimer applies to, but is not limited to, the accuracy, reliability or correctness of the Manual.
Under no circumstances shall Uponor be liable for any indirect, special, incidental or consequential damages or loss that result from the use of or the inability to use the materials or information in the Manual, or any claim attributable to errors, omission or other inaccuracies in
the Manual, even if Uponor has been advised of the possibility of such damages.
This disclaimer and any provisions in the Manual do not limit any statutory rights of consumers.
CLIMATE CONTROLLER C-46 - INSTALLATION AND OPERATION MANUAL
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2Preface
The Uponor Climate Controller installation manual describes how to install and operate the components of the system. Example applications and possible configurations of the system are also included.
2.1 Safety instructions
Warnings used in this manual
The following symbols are used in the manual to indicate special precautions when installing and operating any Uponor equipment:
Safety measures
Conform to the following measures when installing and operating any Uponor equipment:
Read and follow the instructions in the installation and
operation manual.
Installation must be performed by a competent person in
accordance with local regulations.
It is prohibited to make changes or modifications not
specified in this manual.
All power supply must be switched off before starting any
wiring work.
Do not use water to clean Uponor components.
Do not expose the Uponor components to flammable
vapours or gases.
We cannot accept any responsibility for damage or
breakdown that can result from ignoring these instructions!
Power
Technical constraints
2.2 Limitations for radio transmission
The Uponor system uses radio transmission. The frequency used is reserved for similar applications, and the chances of interference from other radio sources are very low.
However, in some rare cases, it might not be possible to establish perfect radio communication. The transmission range is sufficient for most applications, but each building has different obstacles
affecting radio communication and maximum transmission distance. If communication difficulties exist, Uponor can support the system with accessories, such as repeaters, for solving exceptional problems.
2.3 Disposal
The Uponor Control System consists of various recyclable components. Uponor would be grateful if the components (batteries, plastics, and electric or electronic parts) are sorted and disposed of at a suitable recycling centre.
WARNING!
Risk of injury. Ignoring warnings can cause injury or damage components.
CAUTION
Ignoring cautions can cause malfunctions.
WARNING!
The Uponor system uses 50 Hz, 230 V AC power. In case of emergency, immediately disconnect the power.
CAUTION
To avoid interference, keep installation/data cables away from power cables of more than 50 V.
CLIMATE CONTROLLER C-46 - INSTALLATION AND OPERATION MANUAL
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3 Climate Controller C-46 overview
This section is a brief description of the Climate Controller C-46 as a system component and its operating modes.
3.1 Description
The Climate Controller C-46 is a primary controller for heating, cooling and meltaway systems.
Examples of applications are:
Underfloor heating and cooling systems
Wall heating and cooling systems
Ceiling cooling and heating systems
Radiator heating system
Meltaway system
Its main function is to regulate supply water temperature by controlling a mixing valve actuator.
Other functions include:
Circulation pump control
Output for heating/cooling switchover relay
Dew point control
3.1.1 Heating and cooling system example
The figure below shows how the Climate Controller C-46 can be set up in a climate system. The figure also shows several system components that can be connected to the Climate Controller C-46. The system can use either wired sensors or radio thermostats.
The figure is applicable for heating, cooling and heating/cooling switchover systems. Some of the components are intended for use with specific system modes as indicated in the table below.
NOTE!
Only Uponor sensors and thermostats should be used in combination with the Climate Controller C-46.
Item Description
C-46 Climate Controller C-46
H-56 Relative Humidity Sensor H-56
(only used in cooling systems with dew point control)
T-54 Thermostat Public T-54 Radio
T-55 Thermostat T-54 Radio
T-75 Thermostat T-75 Radio
1 Radio antenna
2 Outdoor sensor
3 Indoor sensor
4 Supply sensor
5 Return sensor
6 Circulation pump
7 Mixing valve actuator
Thermal, 24 V DC, 3 W, NC (see illustration above)
Motorized, 0–10 V DC, externally powered
8 H/C switchover relay box
(only used in Heating/cooling switchover systems)
9 Diverting valve
(only used in Heating/cooling switchover systems)
10 Pipes to heating source
11 Pipes to cooling source
CLIMATE CONTROLLER C-46 - INSTALLATION AND OPERATION MANUAL
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3.1.2 Meltaway example
The figure below shows how the Climate Controller C-46 can be set up in a meltaway system. The figure also shows several system components that can be connected to the Climate Controller C-46.
3.2 Sensor handling
The Climate Controller C-46 can use sensors connected in different ways:
Wired sensors directly connected to the Climate Controller
C-46
Radio thermostats linked through an antenna connected to
the Climate Controller C-46
Radio thermostats linked through an antenna connected to
the Controller C-56 Radio, which in its turn is connected to the Climate Controller C-46 with a cable
3.2.1 Wired sensors
The following Uponor wired sensors can be connected to the Climate Controller C-46:
Supply sensor
Return sensor
Indoor sensor
Outdoor sensor
Each sensor type has a dedicated connector on the Climate Controller C-46, see section 5.4
Connecting the Climate
Controller C-46, page 14.
3.2.2 Radio thermostats
If an antenna is connected to the Climate Controller C-46, the following thermostats and sensors can be used:
Relative Humidity Sensor H-56
Thermostat Public T-54 Radio
Thermostat T-55 Radio
Thermostat T-75 Radio
Floor sensor connected to a Thermostat Public T-54 Radio
Outdoor sensor connected to a Thermostat Public T-54
Radio
Indoor sensor connected to a Thermostat Public T-54 Radio
3.2.3 Radio thermostats through Controller C-56 Radio
If the Controller C-56 Radio is connected to the Climate Controller C-46, then the following thermostats and sensors liked to Controller C-56 Radio can be used:
Relative Humidity Sensor H-56
Thermostat Public T-54 Radio
Thermostat T-55 Radio
Thermostat T-75 Radio
Outdoor sensor connected to a Thermostat Public T-54
Radio
Indoor sensor connected to a Thermostat Public T-54 Radio
Note: A floor sensor connected to a Thermostat T-54 Radio,
which is linked to the Controller C-56 Radio, will not be visible on the system bus and cannot be used by the Climate Controller C-46.
3.2.4 Considerations in Heating and cooling mode
If the Climate Controller C-46 is working in Heating and cooling mode, the following conditions apply:
Wired sensors
Setpoints for heating and cooling are set separately in the Climate Controller C-46.
Radio thermostats
The setpoint in this case is adjusted in the thermostat.
The heating setpoint is defined as the setpoint set in the thermostat.
The cooling setpoint is defined as the heating setpoint plus
1.5 °C.
Radio thermostats through Controller C-56 Radio
NOTE!
Only Uponor sensors and should be used in combination with the Climate Controller C-46.
Item Description
C-46 Climate Controller C-46
1 Simplified meltaway using timer and pushbutton
(alternative solution)
2 Meltaway controller with snow-and-ice sensor
(alternative solution)
3 Supply sensor
4 Return sensor
5 Circulation pump
6 Mixing valve actuator
Thermal (see illustration above)
Motorized, externally powered
7 Pipes to meltaway system
8 Pipes to heating source
CLIMATE CONTROLLER C-46 - INSTALLATION AND OPERATION MANUAL
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Setpoint adjustment and definitions are the same as for the case with radio thermostats connected to the Climate Controller C-46, see above.
3.2.5 Sensor priorities
When sensors and thermostats are connected to the Climate Controller C-46 in different ways, the following priorities apply:
1. Thermostats linked to the Climate Controller C-46 through an antenna have the first priority.
2. Sensors directly connected to the Climate Controller C-46 have the second priority.
3. Thermostats linked to the Controller C-56 Radio, connected to the Climate Controller C-46, have the third priority.
Example
A house is heated using a system set up in Heating – indoor controlled mode. In this case, a Thermostat T-75 Radio is linked to the Climate Controller C-46, using the antenna. As a backup, an indoor sensor is directly connected to the Climate Controller C-46.
Under normal conditions, the Climate Controller C-46 will use the readings from Thermostat T-75 Radio to monitor the indoor temperature.
However, if the batteries in the Thermostat T-75 Radio fail, it will not be able to send any temperature readings to the Climate Controller C-46. Then the Climate Controller C-46, will switch the monitoring to the inhouse sensor instead.
When the used batteries in the Thermostat T-75 Radio are replaced, the Thermostat T-75 Radio will go back to sending temperature readings again. Then the Climate Controller C-46 senses this and the monitoring of indoor temperature is switched back to the Thermostat T-75 Radio.
3.3 Operating modes
The following operating modes are available for the Climate Controller C-46:
Heating
Cooling
Heating and cooling
Meltaway
The following sections give a brief description of the different operating modes and list which sensors must be connected and which operating parameters must be set as a minimum.
3.3.1 Heating modes
Depending on the sensors used, the following heating modes are described in the sub-sections below:
Heating – fixed supply
Heating – outdoor controlled supply
Heating – outdoor controlled supply with indoor
compensation
Heating – indoor controlled
Heating – outdoor controlled average
See also an overview in section 3.3.4 Operating modes and sensor
use, page 10.
Heating – fixed supply
In this operating mode, the Climate Controller C-46 maintains a constant supply temperature.
The user must adjust the Heating supply setpoint parameter to meet the heating need of the house.
The Climate Controller C-46 uses the following input:
Readings from supply sensor
Setting of Heating supply setpoint parameter, see section
7.3.3 Heating supply setpoint, page 20
Heating – outdoor controlled supply
In this operating mode, the Climate Controller C-46 adjusts the supply temperature depending on the outdoor temperature. That is to say, the supply temperature increases with falling outdoor temperature and the other way around.
When the parameters are correctly set, the indoor temperature is kept at a constant level. See also section 10.2
Adjusting the heat
curve, page 46.
The Climate Controller C-46 works with the following input:
Readings from supply sensor
Readings from outdoor sensor
Readings from floor sensor (optional)
Setting of T-slope parameter, see section 7.3.5 T-slope,
page 20
Setting of T-adjustment parameter, see section 7.3.6 T-
adjustment, page 20
Setting of Min./Max. supply parameter, see section 6.2.4
Heating, page 16
Heating – outdoor controlled supply with indoor compensation
In this operating mode, the Climate Controller C-46 adjusts the supply temperature depending on both the outdoor and indoor temperatures. That is to say, the supply temperature increases with falling outdoor temperature and the other way around.
When the parameters are correctly set, the indoor temperature will be kept at a constant level. See also section 10.2
Adjusting
the heat curve, page 46.
The supply temperature is adjusted as the Climate Controller C-46 compares the readings from the indoor sensor against the indoor setpoint temperature. A deviation of 1 °C in indoor temperature results in a 4 °C compensation of the supply temperature (default setting).
The Climate Controller C-46 works with the following input:
Readings from supply sensor
Readings from outdoor sensor
Readings from indoor sensor
Setting of Indoor setpoint parameter, see section 7.3.4
Indoor setpoint, page 20
Setting of T-slope parameter, see section 7.3.5 T-slope,
page 20
Setting of T-adjustment parameter, see section 7.3.6 T-
adjustment, page 20
CLIMATE CONTROLLER C-46 - INSTALLATION AND OPERATION MANUAL
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Setting of Min./Max. supply parameter, see section 6.2.4
Heating, page 16
Setting of Indoor sensor influence parameter, see section
8.5.8
Indoor sensor influence, page 26
Heating – outdoor controlled average
In this operating mode, the Climate Controller C-46 adjusts the supply temperature depending on the average supply–return temperature.
When the parameters are set, the indoor temperature will be kept at a constant level. See also section 10.2
Adjusting the heat
curve, page 46.
The supply temperature is adjusted as the Climate Controller C-46 compares the mean value of the readings from the return and supply sensors against the average setpoint temperature.
The Climate Controller C-46 works with the following input:
Readings from supply sensor
Readings from outdoor sensor
Readings from return sensor
Setting of Average setpoint parameter, see section 8.5.3
Average setpoint, page 25
Setting of T-slope parameter, see section 7.3.5 T-slope,
page 20
Setting of T-adjustment parameter, see section 7.3.6 T-
adjustment, page 20
Setting of Min./Max. supply parameter, see section 8.5.4
Min./Max. supply, page 25
Heating – indoor controlled
In this operating mode, the Climate Controller C-46 adjusts the supply temperature to make the indoor temperature meet the indoor setpoint.
The Climate Controller C-46 works with the following input:
Readings from supply sensor
Readings from indoor sensor
Setting of Indoor setpoint parameter, see section 7.3.4
Indoor setpoint, page 20
Setting of Min./Max. supply parameters, see section 8.5.4
Min./Max. supply, page 25
3.3.2 Cooling modes
Depending on the sensors used, the following cooling modes are available:
Cooling – fixed supply
Cooling – indoor compensated supply with dew point control
See also an overview in section 3.3.4
Operating modes and sensor
use, page 10.
Cooling – fixed supply
In this operating mode, the Climate Controller C-46 maintains a constant supply temperature.
The user must adjust the Cooling supply setpoint parameter to meet the cooling need of the house.
The Climate Controller C-46 works with the following input:
Readings from supply sensor
Readings from floor sensor (optional)
Setting of Indoor setpoint parameter, see section 8.6.2
Indoor setpoint, page 27
Setting of Min./Max. supply parameters, see section 8.6.3
Min./Max. supply, page 28
Cooling – indoor controlled
In this operating mode, the Climate Controller C-46 adjusts the supply temperature to make the indoor temperature meet the indoor setpoint.
The user must adjust the Cooling supply setpoint parameter to meet the cooling need of the house.
The Climate Controller C-46 works with the following input:
Readings from supply sensor
Readings from indoor sensor
Readings from floor sensor (optional)
Setting of Cooling supply setpoint parameter, see section
7.3.8 Cooling supply setpoint, page 20
Cooling – indoor compensated supply with dew point control
In this operating mode, the Climate Controller C-46 adjusts the supply temperature depending on the calculated dew point to prevent condensation.
The Climate Controller C-46 works with the following input:
Readings from supply sensor
Readings from indoor sensor
Readings from Humidity sensor H-56
Setting of Cooling supply setpoint parameter, see section
7.3.8 Cooling supply setpoint, page 20
Setting of Indoor setpoint parameter, see section 8.5.2
Indoor setpoint, page 24
Setting of Indoor sensor influence parameter, see section
8.5.8
Indoor sensor influence, page 26
Setting of Dew point margin parameter, see section 8.6.7
Dehumidifier control, page 29
Setting of Dew point offset parameter, see section 8.6.7
Dehumidifier control, page 29
3.3.3 Meltaway mode
In this operating mode, the Climate Controller C-46 maintains a constant supply temperature to either meet the Idle setpoint temperature or the Melting supply setpoint temperature.
A separate snow and ice meltaway product with a snow sensor can also be connected to the Climate Controller C-46.
The Climate Controller C-46 works with the following input:
Readings from supply sensor
Readings from return sensor
Setting of Idle setpoint parameter, see section 7.3.13 Idle
setpoint, page 21
Setting of Melting supply setpoint parameter, see section
7.3.14
Melting supply setpoint, page 21
CLIMATE CONTROLLER C-46 - INSTALLATION AND OPERATION MANUAL
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3.3.4 Operating modes and sensor use
The table below shows which sensors are used in which operating mode.
3.3.5 Heating and cooling
H/C switchover – indoor-outdoor temperature controlled
In this switchover mode, the Climate Controller C-46 switches between heating and cooling mode depending on the temperature readings from the indoor and outdoor sensors. The Climate Controller C-46 can also control an external diverting valve through a relay contact.
This switchover mode requires that either the Bus master or No bus function is selected from the H/C switchover menu. See section 8.7
H/C switchover, page 30. The bus settings refer to
the Uponor Control Systems internal bus.
Both an indoor sensor and an outdoor sensor must be connected to the Climate Controller C-46 for the switchover function. The same sensors are also used for the heating and cooling functions if required.
It is possible to select any of the available heating modes for the heating function and any of the available cooling functions for the cooling mode. See sections above.
The Climate Controller C-46 works with the following input for the H/C switchover function:
Readings from indoor sensor
Readings from outdoor sensor
Setting of Outdoor trigger temp. parameter, see section
8.7.2 Outdoor-indoor/supply temp., page 30
Setting of Outdoor trigger delay parameter, see section
8.7.2
Outdoor-indoor/supply temp., page 30
Setting of Indoor trigger temp. parameter, see section
8.7.2 Outdoor-indoor/supply temp., page 30
Setting of Indoor trigger delay parameter, see section
8.7.2
Outdoor-indoor/supply temp., page 30
H/C switchover – supply temperature controlled
In this switchover mode, the Climate Controller C-46 switches between heating and cooling mode depending on the primary supply water temperature.
If the water supplied is below a defined trigger value, the Climate Controller C-46 switches over to cooling mode. If the water supplied is above the same trigger value and a defined hysteresis value, the Climate Controller C-46 switches over to heating mode. A hysteresis parameter is defined to achieve correct switchover operations.
This switchover mode requires that either the Bus master or No bus function is selected from the H/C switchover menu. See section 8.7
H/C switchover, page 30. The bus settings refer to
the Uponor Control Systems internal bus.
It is possible to select any of the available heating modes for the heating function and any of the available cooling modes for the cooling function. See sections above.
The Climate Controller C-46 works with the following input for the H/C switchover function:
Readings from supply sensor
Setting of Supply temperature parameter, see section
8.7.3 Supply water temp., page 31
Setting of Hysteresis parameter, see section 8.7.3 Supply
water temp., page 31
H/C switchover manual mode
In this switchover mode, the Climate Controller C-46 switches between heating and cooling when the user manually sets it to either mode.
The Climate Controller C-46 enters heating mode when the user selects Heating in the H/C switchover menu. See section 8.7
H/C switchover, page 30.
The Climate Controller C-46 enters cooling mode when the user selects Cooling in the H/C switchover menu. See section 8.7
H/C switchover, page 30.
Operating mode Supply
sensor
Outdoor sensor
Indoor sensor
Return sensor
Relative humidity sensor
Floor sensor
Heating – fixed supply X
Heating – outdoor controlled supply X X O
Heating – outdoor controlled supply with indoor compensation X X X
Heating – outdoor controlled average X X X
Heating – indoor controlled X X
Cooling – fixed supply X O
Cooling – indoor controlled X X O
Cooling – indoor compensated supply with dew point control X X X X O
Meltaway X X
X = the sensor must be used in this operating mode O = the sensor is optional
CLIMATE CONTROLLER C-46 - INSTALLATION AND OPERATION MANUAL
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It is possible to select any of the available heating modes for the heating function and any of the available cooling modes for the cooling function. See sections above.
H/C switchover in slave mode
In this switchover mode, the Climate Controller C-46 switches between heating and cooling mode controlled from an external source.
There are two ways to set the Climate Controller C-46 in slave mode:
If the Bus slave function is selected from the H/C
switchover menu, the switchover function will be controlled
from a Controller C-56 Radio.
If the General purpose input function is selected in either
the Bus master menu or the No bus menu, the switchover function will be controlled from an external source. See section 8.7.1
Bus master and No bus modes, page 30.
An external source can for example be a manual switch or a heat pump.
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4 System integration of Climate Controller C-46 and Controller C-56 Radio
The Climate Controller C-46 can be integrated with the Controller C-56 Radio to enhance the capabilities of the climate system.
Controllers C-56 Radio with assembly date 4010 or later have the correct software version. Date format is WWYY. A sticker with the assembly date can be found on the high voltage compartment when the cover is removed.
Controllers C-56 Radio with an older assembly date can be upgraded by Uponor. Please contact Uponor for more information.
Some typical configurations with Climate Controller C-46 and Controller C-56 Radio interconnected are listed below:
If a circulation pump is connected to the Climate Controller
C-46, the pump management decisions can be made by Controller C-56 Radio. This means that the pump will be stopped when there is no heating or cooling demand.
One or more Relative Humidity Sensors H-56 connected
through Controller C-56 Radio. This configuration can use the average or maximum relative humidity in a zone.
One or more extra indoor thermostats connected through
Controller C-56 Radio. This configuration can be used to calculate the average temperature or the greatest deviation from the setpoint temperature in a zone.
Outdoor temperature sensor connected through Controller
C-56 Radio
Economy and comfort modes controlled by the timer
function in Interface I-76 through Controller C-56 Radio.
Holiday mode controlled by the timer function in Interface
I-76 through Controller C-56 Radio
Heating/cooling switch controlled from the menu in
Interface I-76 through Controller C-56 Radio or from external Heating/cooling switch connected to the Controller C-56 Radio
The illustration below shows an example configuration.
For instructions how to connect the Controller C-56 Radio to Climate Controller C-46, see section 5.4
Connecting the Climate
Controller C-46, page 14.
For instructions how to connect and link components to the Controller C-56 Radio, see Uponor Control System, Installation and Operation Manual.
NOTE!
The Controller C-56 Radio must be equipped with software version 5.0.3 or later to work correctly in connection with Climate Controller C-46.
NOTE!
The Climate Controller C-46 will go to economy mode only if all zones controlled by Controller C-56 Radio are in economy mode.
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5 Installing Climate Controller C-46
5.1 Preparing the installation
Follow the guidelines below to determine the best installation position:
1. Study the connection diagrams of the Climate Controller C-46, see section 5.4
Connecting the Climate Controller C-
46, page 14.
2. Ensure that AC power is available for connection of the Climate Controller C-46.
3. Ensure that the installation position is free from running and dripping water.
4. Ensure that there is no risk for overheating of the Climate Controller C-46 due to high ambient temperature.
5. Select a mounting position on a vertical surface at a height that is convenient for operation of the Climate Controller C-46.
5.2 Opening the Climate Controller C-46
To open the Climate Controller C-46:
1. Carefully lift the cover, starting at the upper edge.
2. Loosen the captive screw which fixes the upper compartment to the lower.
3. Lift the upper compartment to reach the signal cable connected between the upper and lower compartments.
4. Disconnect the signal cable from the lower compartment.
5.3 Wall-mounting the Climate Controller C-46
The Climate Controller C-46 is delivered in a kit including screws and wall plugs. The figure below shows the Climate Controller C-46 dimensions and the mounting hole positions.
Pos. Item
1Cover
2 Upper compartment
3 Lower compartment
4 Fixing screw
5 Interconnection signal cable
6 Fuse T 5 A/250 V and spare fuse
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5.4 Connecting the Climate Controller C-46
Connections of sensors and other equipment is made in both the lower and upper compartments.
Lower compartment
The figure below shows an example of cable connection in the lower compartment.
* Only one of these ports can be used in the same installation
1. Connect cables to be used as indicated in the figure and table above.
2. Loosen the cable clamp closest to each cable and route the cable through the clamp.
3. Tighten the cable clamp firmly and ensure that the cables are fixed.
Upper compartment
The figure below shows an example of cable connection in the upper compartment. On top of the illustration is the cover inside with label.
1. Connect cables to be used as indicated in the figure and table above.
2. Loosen the cable clamp closest to each cable and route the cable through the clamp.
3. Tighten the cable clamp firmly and ensure that the cables are fixed.
4. Reconnect the signal cable from the upper compartment to the lower.
5. Put back the upper compartment on top of the lower and tighten the fixing screw.
6. Put back the cover onto the upper compartment.
Connectors Connections in lower compartment
A-B Supply temperature sensor input
C-D Return temperature sensor input
E-F * +24 V DC output for thermal actuator
G-H * 0–10 V DC output for motorized valve
I-J Pump output
K-L 230 V AC power supply
7 Earth ground
Connectors Connections in upper compartment
1-2 Active antenna connection
3-4 C-56 connection
5-6 General purpose input
7-8 Indoor temperature sensor input
9-10 Outdoor temperature sensor input
11-12 General purpose output relay
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6 Setting Up the Climate Controller C-46
The Climate Controller C-46 features a four row display and a set of navigation keys for the operation.
6.1 Operation interface
The Climate Controller C-46 operating interface is shown in the figure below.
6.1.1 Navigation keys
Each of the five navigation keys on the front has dual functions as described in the table below.
6.1.2 Alarm indicator
The alarm indicator flashes in case there is any alarm detected in the Climate Controller C-46. See section 8.11.1
All alarms, page
37.
6.1.3 Reset button
Pushing the reset button resets the settings made on Language and Time and date screens. See sections 6.2.1
Language, page
16 and 6.2.2 Set time and date, page 16.
6.1.4 Data stick connector
The data stick connector is for Uponor data stick use only.
6.1.5 Display
The display shows the basic system information in the default state. There are three different screen modes to display further information to the user:
Installation wizard
This screen mode is presented when the Climate Controller C-46 is powered up for the very first time at installation. This screen mode is also used after changing or resetting the operating mode. See section 6.2
Installation wizard, page 16
for more information.
Quick menu
This screen mode is used to display a number of screens displaying basic information for daily use. If the Climate Controller C-46 is set to Installer access level, it is also possible to set some basic parameters. See section 7
Quick
menu, page 19 for more information.
Main menu
The main menu and all its sub-menus are used for displaying any accessible information, parameter settings, and selecting operating modes that are accessible in the system. See section 8
Operating the Climate Controller C-46, page 22 for
more information.
Pos. Description
1 Navigation keys
2 Alarm indicator
3 Reset button
4 Data stick connector
5 Display
Key Functions
Displays next menu or Moves to next field
Displays previous menu or Moves to previous
field
Moves to line above or Increases value
Moves to line below or Decreases value
OK Displays next screen or Confirms selections;
displays current menu
Key Functions
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The following screen is displayed as default in basic access level:
6.2 Installation wizard
When the Climate Controller C-46 is started the very first time, it will guide the operator to make the necessary primary settings of the system.
The installation wizard is also started after changing or resetting the operating mode.
6.2.1 Language
1. Use the and keys to select the preferred language.
2. Press OK to display the next screen, see section
6.2.2
Set time and date.
6.2.2 Set time and date
1. Use the and keys to change the highlighted setting.
2. Use the and keys to move to the next field.
3. Press OK to display the next screen, see section 6.2.3
Operating mode
6.2.3 Operating mode
1. Use the and keys to select the Operating Mode.
Depending on the configuration of the Climate Controller C-46, the following operating modes are available:
Heating
Heating + Cooling
Cooling
Meltaway
2. Press OK to display the next screen, see section 6.2.4
Heating, page 16, 6.2.5 Cooling, page 17, or 6.2.6 Meltaway, page 17.
6.2.4 Heating
The screen Heating: Sensors Used is displayed if either Heating or Heating + Cooling mode has been selected in the
previous screen.
The Supply sensor is selected by default and cannot be unselected.
One to three sensors can be selected, including the default
Supply sensor.
Pos. Icon Description
1 Basic access level
Installer access level
2SupplyorMeasured Supply temperature in most
Heating and all Cooling operating modes
Indoor
or
Measured Indoor temperature in Heating – indoor controlled mode
Idle Melting
Idle or Melting in Meltaway operating
mode
3 Power-on indicator
On = Climate Controller C-46 is
powered on
Flashing = Climate Controller C-46 is in
standby mode
4 Heating mode indicator
Cooling mode indicator
5 Mixer valve
Mixer valve is opening
Mixer valve is closing
6 Supply circuit pump operating
Supply circuit pump standby
Supply circuit pump not managed
7 Comfort mode
Economy mode
Pos. Icon Description
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1. Use the navigation keys to highlight a sensor to be used.
2. Press OK to select the sensor.
3. Press OK again to clear a selection if necessary.
4. Navigate to the OK field and press OK to display the next screen.
5. In the screen Min./max. supply, set the required minimum and maximum temperatures in the supply circuit.
Minimum supply temperature:
Default setting: 5 °C
Setting range: 5–35 °C
Setting accuracy: 1 °C
Maximum supply temperature:
Default setting: 40 °C
Setting range: 5–70 °C
Setting accuracy: 1 °C
6. Press OK to confirm the settings.
7. In the screen Heating Deact. Mode, use the navigation keys to highlight the heating deactivation mode to be used.
The following modes are available:
Outdoor
Always active
8. Press OK to confirm the selection.
The next screen is displayed, see section 6.2.5
Cooling, page
17, or 6.2.9 Mixing valve mode, page 18.
6.2.5 Cooling
The screen Cooling: Sensors Used is displayed if either Cooling or Heating + Cooling mode has been selected in the previous screen.
The Supply sensor is selected by default and cannot be cleared.
One to four sensors can be selected, including the default Supply sensor.
1. Use the navigation keys to highlight a sensor to be used.
RH = relative humidity sensor.
2. Press OK to select a sensor.
3. Press OK again to clear a selection if necessary.
4. Navigate to the OK field and press OK to display the next screen.
5. In the screen Min./max. supply, set the required minimum and maximum temperatures in the supply circuit.
Minimum supply temperature:
Default setting: 8 °C
Setting range: 5–40 °C
Setting accuracy: 1 °C
Maximum supply temperature:
Default setting: 25 °C
Setting range: 5–40 °C
Setting accuracy: 1 °C
6. Press OK to confirm the settings.
7. In the screen Cooling Deact. Mode, use the navigation keys to highlight the cooling deactivation mode to be used.
The following modes are available:
Outdoor
Always active
8. Press OK to confirm the selection.
The next screen is displayed, see section 6.2.7
H/C
switchover, page 18, or 6.2.9 Mixing valve mode, page 18.
6.2.6 Meltaway
The screen Meltaway: Sensors Used is displayed if Meltaway mode has been selected in the previous screen.
All three sensors, Supply, Return, and Meltaway are selected by default and cannot be cleared.
1. Press OK to confirm the default selection of all three sensors.
2. In the screen Min./max. supply, set the required minimum and maximum temperatures in the supply circuit.
Minimum supply temperature:
Default setting: 5 °C
Setting range: 5–35 °C
Setting accuracy: 1 °C
Maximum supply temperature:
Default setting: 40 °C
Setting range: 5–70 °C
Setting accuracy: 1 °C
3. Press OK to confirm the settings.
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