Unverferth Rolling Harrow II Operator's Manual/parts Catalog

Unverferth
Prescription Planting Products
OPERATOR’S MANUAL
PARTS CATALOG
MODELS WITH 12 FT. & 15 FT. BASES UP TO 37 FT.
Unverferth Mfg. Co., Inc. P.O. Box 357 Kalida, OH 45853 Manual Part No. 84914 Replaces 84389
ROLLING HARROW® II
(Serial #0004026 Through A38780100)
PH: 419-532-3121
FAX: 419-532-2468
www.unverferth.com
INTRODUCTION
Your new ROLLING HARROW II is designed and manufactured to give you years of de­pendable service. To keep it running efficiently, read the instructions in this operator's manual.
This manual covers operation, service, assem­bly, and parts for your ROLLING HARROW II. Read and study this manual completely be­fore attempting to operate this implement. Take this manual to the field for handy reference when operating, adjusting, or servicing your machine.
"Right-Hand" and "Left-Hand" side of the ma­chine are determined by standing behind the implement and facing in the direction of for­ward travel.
THIS SYMBOL IDENTIFIES IMPOR-
TANT SAFETY MESSAGES. WHEN YOU SEE IT, READ THE MESSAGE THAT FOLLOWS AND BE ALERT TO THE POSSIBILITY OF PERSONAL IN­JURY.
Remember, safety instructions stated in this manual are for your protection. Read them carefully and follow them closely when work­ing around or using this machine.
REMEMBER:
THINK SAFETY
A CAREFUL OPERATOR IS THE BEST INSURANCE AGAINST AN
ACCIDENT!
No accident-prevention program can be successful without the wholehearted cooperation of the
person who is directly responsible for the operation of the equipment.
To read accident reports from all over the country is to be convinced that a large number of accidents can be prevented only by the operator anticipating the result before the accident is caused and doing something about it. No power-driven equipment, whether it be transportation or processing, whether it be on the highway, in the harvest field, or in the industrial plant, can be safer than the man who is at the controls. If accidents are to be prevented--and they can be prevented--it will be done by the operators who accept the full measure of their responsibility.
It is true that the designer, the manufacturer, and the safety engineer can help; and they will help, but their combined efforts can be wiped out by a single careless act of the operator.
It is said that, "the best kind of a safety device is a careful operator." We, at Unverferth Mfg. Co., Inc. ask that you be that kind of operator.
NOTE: Due to continuing improvements in the design and manufacture of UNVERFERTH prod­ucts, and normal changes in the marketplace, all specifications contained herein are subject to change without notice.
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THANK YOU FOR YOUR PURCHASE!
Please fill out and retain this portion for your records. For warranty consideration, please contact dealer where purchased.
The serial number plate is located on the inside of the main frame on the left hand side of the machine (Fig. 1).
Product
Serial Number Date of Purchase
Dealer City State Zip
Please supply this information when you have questions or when ordering repair or replacement parts. Your dealer needs this information to give you prompt, efficient service.
OM00803
FIG. 1
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INTRODUCTION ................................................ 2
SAFETY ........................................................... 6
AVOID POSSIBLE INJURY ......................... 6
BEFORE OPERATING ............................... 6
USING TRAIL HITCH ................................... 7
DURING OPERATION ................................. 7
BEFORE TRANSPORTING ........................ 7
DURING TRANSPORT ................................ 7
SECTION I - OPERATIONS
PREPARING TRACTOR .................................... 9
FRONT-END WEIGHTS .............................. 9
FIELD ADJUSTMENTS ..................................... 13
ROLLING HARROW BASKET ...................13
LIMIT FLOAT .......................................13
NORMAL POSITION ...........................13
ALTERNATE POSITION .......................14
ONE-BAR/LEVELER ................................. 14
ADJUST SPRING PRESSURE ............14
TOOTH DEPTH ADJUSTMENT ............14
COIL-TINE ADJUSTMENT ................... 14
COIL-TINE TOOTH ALIGNMENT ... 14
TOOTH DEPTH ADJUSTMENT .....14
TRANSPORT WHEELS USED
WITH COIL-TINE DRAG BARS .....15
DISENGAGING LEVLER BAR ............ 15
PREPARING PRIMARY TILLAGE TOOL ........... 9
ATTACHING PRIMARY TILLAGE TOOL
TO TRACTOR ............................................. 9
PREPARING ROLLING HARROW II .................10
BOLTS AND NUTS ..................................... 10
PINS AND RETAINING RINGS ................... 10
HYDRAULICS ............................................10
LUBRICATIONS ......................................... 10
TIRE PRESSURE ......................................10
ROLLING HARROW WEAR CLIPS ........... 10
ATTACHING ROLLING HARROW II
TO PRIMARY TILLAGE TOOL ................... 10
REAR HITCH HEIGHT ON
PRIMARY TILLAGE TOOL .................. 10
HYDRAULIC HOOK-UP ............................. 10
HYDRAULIC HOOK-UP INTO A
CIRCUIT USING REPHASE
CYLINDERS ................................. 11
UNFOLDING THE WINGS ................................12
WITH TRANSPORT
LOCKS REMOVED .............................12
WITH TRANSPORT
LOCKS IN PLACE............................... 12
SAFETY CHAIN ............................................... 12
TRANSPORTING .............................................12
UNHITCHING ....................................................13
SECTION II - SERVICE
LUBRICATION .................................................. 16
ROLLING HARROW BEARINGS ............... 16
WHEEL BEARINGS .................................. 16
STORAGE ....................................................... 16
REPLACING ROLLING HARROW
BASKET BEARINGS .................................16
TORQUE CHART .............................................17
HYDRAULIC SYSTEM
BASE MACHINE AND UNITS WITH
FLAT-FOLD WINGS ............................ 18
UNITS WITH STACK-FOLD WINGS ...........19
TROUBLE SHOOTING ..................................... 20
INSTALLING RETAINING RINGS ...................... 21
SECTION III - ASSEMBLY
MAIN FRAME / HITCH ..................................... 22
WING REST STANDS ......................................23
UNITS WITH FLAT-FOLD WINGS: ............. 23
UNITS WITH STACK-FOLD WINGS: ..........23
WING TRANSPORT WHEELS .........................24
WING FOLD LINKAGE..................................... 25
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WING FOLDING CYLINDERS .......................... 26
UNITS WITH STACK-FOLD WINGS ...........27
SECTION IV - PARTS
HITCH ..............................................................49
STACK-FOLD VALVE/ACTUATOR ...................28
HYDRAULICS ..................................................29
UNIT LESS WINGS ...................................36
UNITS WITH WINGS ................................. 36
HYDRAULIC SYSTEM CHECKS .........36
ONE-BAR ASSEMBLY .....................................37
SPIKED TOOTH ........................................37
ROUND TOOTH .........................................37
ROLLING HARROW ASSEMBLY .....................38
JACKSTAND .................................................... 38
SMV EMBLEM ................................................39
HOSE HOLDERS............................................. 40
REFLECTORS .................................................40
UNITS WITH WINGS ................................. 40
UNITS LESS WINGS .................................40
ROUND TOOTH ONE-BAR LAYOUTS ............. 41
12' BASE ...................................................41
15' BASE ...................................................41
3' WING .....................................................41
5' WING .....................................................41
4' WING .....................................................41
6' WING .....................................................42
7' WING .....................................................42
8' WING .....................................................42
9' WING .....................................................42
11' WING ...................................................43
10' WING ................................................... 43
OPTIONAL IMPLEMENT TRAIL-HITCH ............50
MAIN FRAME/AXLE ASSEMBLY .....................51
WINGS - 12' BASE & 15' BASE
(3', 4', 5', & 6' SIZES) .................................52
WINGS - 12' BASE & 15' BASE
(7', 8', 9', 10', & 11' SIZES) .........................53
ROLLING HARROW BASKET ..........................54
ONE-BAR ........................................................ 56
HYDRAULICS - BASE MACHINE
(12' & 15' BASE) ........................................57
HYDRAULICS - 12' BASE
WITH FLAT-FOLD WINGS
(3', 4', 5' & 6' WINGS) ................................58
HYDRAULICS - 15' BASE
WITH FLAT-FOLD WINGS
(3', 4', 5', 6' & 7' WINGS) ............................59
HYDRAULICS - 12' BASE
WITH STACK-FOLD WINGS
(7' & 8' WINGS) .........................................60
HYDRAULICS - 15' BASE
WITH STACK-FOLD WINGS
(8', 9', 10', & 11' WINGS) ............................62
WING TRANSPOR
WHEEL/HYDRAULICS .............................. 64
OPTIONAL IMPLEMENT TRAIL-HITCH ............44
OPTIONAL REINFORCEMENT DISC
FOR AGGRESSIVE BASKETS ................. 45
OPTIONAL WING LOCK-OUT KITS
FOR 12' BASE
WITH 3 - 6' WINGS .............................46
WITH 7 - 8' WINGS .............................48
FOR 15' BASE
WITH 3 - 7' WINGS .............................47
WITH 8 - 11' WINGS ............................48
VALVE/ACTUATOR ASSEMBLY
(STACK-FOLD WINGS) ............................. 65
WHEEL AND HUB ...........................................65
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SAFETY
AVOID POSSIBLE INJURY
Always use proper safety precautions. Most accidents are a result of failure to practice safety. Accidents cause lost time and suffer­ing. Do not operate your ROLLING HARROW II without thoroughly reading this manual.
Follow all safety precautions as outlined in this manual, and in tractor and primary tillage tool operator's manuals.
All machinery should be operated only by those who are experienced, responsible, and have been delegated to do so.
Never install additional equipment onto ROLL­ING HARROW II such as spray tanks, etc. ­frame or axle failure could occur.
BEFORE OPERATING
Do not stand between tractor and primary tillage tool during hitching.
IF INJURED BY ESCAPING HYDRAULIC OIL, SEE A DOCTOR AT ONCE, SERIOUS IN­FECTION OR REACTION CAN DEVELOP IF PROPER TREATMENT IS NOT ADMINIS­TERED IMMEDIATELY.
Use a piece of cardboard or wood to detect leaks of hydraulic fluid under pressure.
Be sure to relive all hydraulic pressure before disconnecting any lines or pipes between the implement and the tractor hydraulic system. Keep all guards and shields in place.
When working around sweeps and points, be careful not to be cut by sharp edges.
Only one person, the operator, should be per­mitted on the tractor when implement is in op­eration, and he should be thoroughly familiar with the tractor before using the implement.
Always make certain everyone and everything is clear of the machine before beginning op­eration.
Do not stand between primary tillage tool and ROLLING HARROW II during hitching.
To avoid possible injury, lower implements to the ground before servicing.
Always shut tractor engine off when working on implements.
Avoid working under an implement; however, if it becomes absolutely unavoidable, make sure the implement is safely blocked.
Do not wear loose fitting clothes, as they may catch in moving parts.
If a hydraulic leak develops, correct immedi­ately. Escaping hydraulic fluid can be danger­ous. Escaping fluid under pressure can penetrate the skin causing serious injury. Relieve the pressure before disconnecting hy­draulic lines. Tighten all connections before applying pressure. Keep hands and body away from hydraulic leaks which eject fluid under high pressure.
USING TRAIL HITCH
Be sure that the trail hitch is securely at­tached to the primary tillage tool frame.
Be sure that members of the primary tillage tool frame are adequate to support the ROLL­ING HARROW II or other drawn equipment.
Tighten all hardware on the trail hitch after sev­eral hours of use. Also, check periodically dur­ing the season for worn or broken components.
When towing on roads, secure a safety chain from the secondary tool to the trail hitch to prevent accidental unhitching.
Do not stand between the primary and sec­ondary tools when hitching, severe bodily harm may occur.
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SAFETY
DURING OPERATION
Do not allow anyone to ride on the equip­ment. Make sure everyone is clear before operating machine or tractor.
Regulate speed to field conditions. Maintain complete control at all times.
Do not attempt to move any objects away from moving parts.
Keep hands, feet, clothing, and objects away from moving parts.
Do not grease or oil equipment when in op­eration.
Use extreme care when operating close to ditches, fences, or on hillsides.
Do not leave tractor or implement unattended with engine running.
Never attempt to operate implement unless you are in the driver's seat.
DURING TRANSPORT
Use good judgement when transporting imple­ments on a highway. Maintain complete con­trol at all times. Regulate speed to road conditions. Maximum speed of a vehicle with an implement should never exceed 20 m.p.h., and then only under ideal road and traffic conditions.
Drive at speeds slow enough to insure your safety as well as others.
Regulate speed during off highway travel. Do not travel faster than 10 m.p.h.
Slow down before making sharp turns or us­ing the brakes. Drive slowly over rough ground, hillsides, and around curves to avoid tipping.
Due to the width of the implement, use extra caution on highways, farm lanes, and when approaching gates.
BEFORE TRANSPORTING
Secure the drawbar pin with safety lock be­fore transporting.
Secure safety chain to implement and to draw­bar before transporting.
Install transport locks before transporting. Make sure that all safety decals, SMV emblem, and reflectors are clean and in place on machine.
Latch tractor brake pedals together before transporting.
Comply with state and local laws governing highway safety when moving machinery.
Use accessory lighting or warning lights when transporting at night to adequately warn op­erators of other vehicles.
COMPLY WITH ALL SAFETY WARNINGS AND CAUTIONS IN THIS MANUAL, IN TRAC­TOR, AND IN PRIMARY TILLAGE TOOL OPERATOR'S MANUALS.
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SAFETY
PART NO. 94094
PART NO. 95136
OM-01361
OM-01360
PART NO. 95445
PART NO. 95529
OM-01555
OM-01766
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SECTION I - OPERATIONS
Read this operation section thoroughly. Ac­quaint yourself with the adjustments required to obtain efficient and trouble-free operations.
PREPARING TRACTOR
Before operating implement refer to tractor operator's manual for information concerning safe methods of operation, hydraulics, hitch adjustment, tire inflation, wheel adjustments, and tractor weights.
Check tractor brakes and warning lights. Make sure they are in proper working order.
Check tractor hydraulic oil reservoir and add oil if needed.
CAUTION! MAKE SURE PTO GUARD AND MASTER SHIELD ARE BOTH IN-
STALLED ON THE TRACTOR.
IMPORTANT: Know and understand safety rules before operating or servicing this machine. Review "Safety" section in this manual if nec­essary.
Adjust the tractor drawbar vertically so the top side of the bar is approximately 17 inches from the ground, and lock on centerline of tractor.
Secure the tractor 3-Point linkage so that it does not swing into the tractor tires or onto the hoses.
FRONT-END WEIGHTS
Use front-end weights as needed to provide effective steering control and front-end stabil­ity. See your tractor operator's manual for recommendations on ballasting procedures.
NOTE: In adverse field conditions which ne­cessitate using lower gears, use the maxi­mum front-end weights permissible to avoid possible front-end tip-up.
PREPARING PRIMARY TILLAGE TOOL
Refer to the units "Operator's Manual" for speci­fications, set-up, service, and operating proce­dures of this unit.
IMPORTANT: Before attempting to attach the unit to the tractor, familiarize yourself with operations and adjustments of the unit. To insure safe operation conditions, obey all "Safety" and "Cautions" outlined in the units operator's manual.
ATTACHING PRIMARY TILLAGE TOOL TO TRACTOR
WARNING! DO NOT STAND BETWEEN TRACTOR AND IMPLEMENT DURING HITCH.
Attach the unit to the tractor as specified in the units operator's manual. Use the appropri­ate size hitch pin, and lock in place. Connect hydraulic hoses to tractor and raise unit into transport position (see caution).
CAUTION! SHUT-OFF TRACTOR ENGINE,
AND WORK CONTROL LEVERS BACK AND FORTH TO RELIEVE SYSTEM OF PRESSURE. ESCAPING HYDRAULIC FLUID UNDER PRESSURE CAN CAUSE BODILY INJURY.
IMPORTANT: Be sure units hydraulic system has been purged of air and is in proper work­ing order before unit is raised for transport.
Refer to the units operator's manual for hy­draulic operation and hook-up. Raise unit into transport position and install all hydraulic cyl­inder transport locks.
NOTE: Refer to the units operator's manual for procedures on installation of transport locks.
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OPERATIONS
PREPARING ROLLING HARROW II
Perform the service checks as outlined below. Repair or replace any damaged or worn parts before operating.
BOLTS AND NUTS
Before going to the field, check all hardware for tightness. Recheck all bolts for tightness, after the unit has been operated for several hours.
PINS AND RETAINING RINGS
Before going to the field, check that all pins and retaining rings are in place and are in good condition. Replace any worn, damaged, or missing pins and retaining rings.
ROLLING HARROW WEAR CLIPS
Wear clips (Fig. 1-1) are provided on the ends of each rolling harrow frame (two on the front aggressive basket and one on the rear). They are especially important when your ROLLING HARROW II is used in wet sandy soils which tends to build-up on end wheels of the bas­kets. This highly abrasive soil can cause the basket frame end plates to wear through or damage zerk.
HYDRAULICS
Check routing of all hydraulic hoses. Hoses should not be kinked, twisted, or rubbing against sharp edges. Hoses should be secure with tie straps.
Check hoses and fittings for hydraulic leaks. Tighten and/or repair or replace as required. Refer to "Torque Chart" in SERVICE section.
LUBRICATIONS
Lubricate ROLLING HARROW II as out-lined in SERVICE section.
TIRE PRESSURE
Check tire pressure. The recommended air pressure for the transport tires is 40 PSI. Be sure tire pressure is equal on all tires.
If operating under these conditions, be sure the wear clips are in place, and the mounting hardware is tight.
ATTACHING ROLLING HARROW II TO PRIMARY
TILLAGE TOOL
Before attaching the ROLLING HARROW II to your primary tillage tool, adjust the extended length of the hitch tube to give adequate turn­ing clearance (between the two implements) when turning on the ends.
NOTE: It may be necessary to reposition the rear hose holder when adjusting the hitch tube length.
Adjust the hitch tube length (as required) by removing the two klik-pins (9951) and 1" dia. pins (91363) in the front of the hitch frame. Position as required and reinstall pins as before.
FIG. 1-1
Back primary tillage tool into position, make necessary adjustments (to align tongue and implement hitch) and attach to the rear of implement. Use a 1" dia. hitch pin and lock in place.
NOTE: If unit is parked in the raised position, turn handle on jackstand to remove pressure and rotate jackstand into "Transport Position", see "Jackstand" page 38).
OM01408
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OPERATIONS
FIG. 1-2
FIG. 1-3
OM-00805
REAR HITCH HEIGHT ON
PRIMARY TILLAGE TOOL
For maximum performance and adjustability of your ROLLING HARROW II, it is recommended the rear hitch height of the primary tillage tool (Fig. 1-2) be approximately 16 to 24 inches (20" nominal) from the ground line (when in the field).
HYDRAULIC HOOK-UP
When connecting the hydraulic lines to a hy­draulic source, the lines may be connected into a separate two-way hydraulic control circuit (on back of tractor or connected into an existing circuit on the primary tillage tool (see caution).
OM00739
ESCAPING HYDRAULIC FLUID UNDER PRESSURE CAN CAUSE BODILY INJURY.
IMPORTANT: If the hoses have been discon­nected from the hydraulic cylinders or if the cylinders have not been used for some time, note the following warning.
WARNING! PURGING AIR FROM CYL-
INDERS MUST BE DONE BEFORE HYDRAU­LIC OPERATION MAY SAFELY BE USED. FAILURE TO DO THIS COULD RESULT IN SERIOUS INJURY OR DAMAGE TO IMPLEMENT.
NOTE: Refer to ASSEMBLY section (page 35 and 36) for procedures on the purging pro­cess and hydraulic system checks.
NOTE: Refer to SERVICE section (pages 18 to 20) when checking hydraulic circuit opera­tion and function.
HYDRAULIC HOOK-UP INTO A CIRCUIT USING REPHASE CYLINDERS: (Fig. 1-3)
When connecting the ROLLING HARROW II hydraulic system into an existing circuit (on the primary tillage tool) using rephase hydrau­lic cylinders, a "Pilot Operated Check Valve" is required to insure the ROLLING HARROW will remain in the transport position.
Install the pilot operated check valve (UNVER­FERTH MFG. CO., INC. #91240) onto the rear of the primary tillage tool. Connections from the rephase system must be installed into the ports (of the valve) that are closest together. Connections to the ROLLING HARROW II sys­tem go into the other two ports.
Raise unit into transport position and install cylinder transport locks (Fig. 1-4).
CAUTION! SHUT-OFF TRACTOR ENGINE \AND WORK CONTROL LEVERS BACK AND
FORTH TO RELIEVE SYSTEM OF ALL PRESSURE.
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OPERATIONS
UNFOLDING THE WINGS
CAUTION! TO AVOID POSSIBLE DAMAGE
TO ONE-BAR, BASKET FRAME, AND MOUNTING ARMS IN WING HINGE AREA PROCEED AS FOLLOWS:
A. If wheel cylinder transport locks are re-
moved, move unit forward as the wings are unfolded.
B. Leave wheel cylinder transport locks in
place until after the wings are unfolded.
WITH TRANSPORT
LOCKS REMOVED
Unfolding of the wings is best performed with the unit in the field. As the wings on the ROLL-
SAFETY CHAIN
CAUTION! ALWAYS USE SAFETY
CHAIN WHEN TRANSPORTING IMPLE­MENTS. FAILURE TO USE SAFETY CHAINS COULD CAUSE PERSONAL INJURY OR DAMAGE IF IMPLE­MENTS BECOME DISENGAGED.
ING HARROW II unfold, move the unit forward (slowly) as the wings begin to contact the ground. This will allow the teeth and baskets on the unit to roll on top of the soil, preventing them from jamming sideways into the ground, causing possible damage to the unit.
WITH TRANSPORT
LOCKS IN PLACE
After the wing unfolding cycle is complete, re­verse the flow of hydraulic oil in the system enough to fully extend the wheel hoist cylinders (but do not refold the wings). Remove wheel hoist cylinder transport locks (Fig. 1-4), so unit may be lowered to the field-working position.
Install safety chain (as shown in Fig. 1-5).
IMPORTANT: Picture shown with hook-up be­tween tractor and primary tillage tool. Safety chain must also be installed between primary tillage tool and ROLLING HARROW II.
NOTE: Safety chain should have a test strength equal to the gross weight of implement and all attachments.
TRANSPORTING
IMPORTANT: Before unit is transported, be sure the jackstand is in the "Transport Posi­tion" see "Jackstand" (page 38).
CAUTION! INSTALL HYDRAULIC CYL-
INDER TRANSPORT LOCKS BEFORE TRANSPORTING (FIG. 1-4).
Comply with all state and local laws governing highway safety and regulations when moving machinery on public roads.
Be sure SMV Emblem is in place and clearly visible on the rear of the implement. See SMV Emblem (page 39).
CAUTION! USE APPROVED ACCES-
SORY LIGHTS, REFLECTORS AND DE­VICES WHEN TRANSPORTING AT NIGHT AND DURING PERIODS OF POOR VISIBILITY.
IMPORTANT: Check transport route clearance, and refer to model specifications in primary tillage tools operator's manual, and on ROLL­ING HARROW II (in front of manual) for trans­port dimensions of implements.
For safe transporting of these implements, the transport speed should never exceed 10 M.P.H. in the field or over rough terrain. Reduce trans­port speed to maintain full control of the imple­ment and tractor at all times.
Reflective tapes are provided with this imple­ment. Red reflective tape should be in place on the back and outermost extremity of the rear frame tube on each side. The amber reflective tape should be in placed on the left hand front extremity of the front frame tube. Be sure these reflectors are in place and clearly visible. See reflectors (page 40).
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UNHITCHING
IMPORTANT: If unit is unhooked in the trans­port position, install hydraulic cylinder trans­port locks (Fig. 1-4) and lower jackstand to ground before unhooking unit.
NOTE: Refer to "Jackstand" (page 38) for positioning of jackstand into "Parked Posi­tion" (Fig. 3-17).
When parking ROLLING HARROW II onto rear jackstand, lower jack down into position and
FIELD ADJUSTMENTS
OPERATIONS
turn handle to transfer the weight of the unit to the jack.
Remove hitch pin.
CAUTION! SERIOUS PERSONAL INJURY
CAN RESULT IF YOU ATTEMPT TO DIS­CONNECT HYDRAULIC HOSES UNDER PRESSURE. SHUT OFF TRACTOR ENGINE AND WORK LEVERS BACK AND FORTH BEFORE DISCONNECTING HOSES.
Disconnect the hydraulic hoses. Install dust covers over the hose plugs and outlets.
IMPORTANT: Before unhitching the primary tillage tool, refer to the units "Operator's Manual" for unhitching procedures.
ROLLING HARROW BASKET
The Rolling Harrow basket is designed to help provide an excellent seed-bed when used in conjunction with your primary tillage tool.
To obtain maximum performance from your ROLLING HARROW II in the field, it may be run with the transport wheels in the "Raised" or "Float" position. This allows maximum trans­fer of weight to the baskets, thus providing for better leveling and ground working action (by allowing the unit to more closely follow the ground contour).
Normally the ROLLING HARROW II should run with the basket frame in the free-floating position (allowing the unit to more closely follow the ground contour and roll over rocks and obstructions in the field), thus prolonging the life of the baskets. To obtain a "Free­Floating" basket frame, remove lock-out pins from basket frame and store in mounting arms (Fig. 1-6).
In some conditions, it may be desirable to limit the float of the basket frame:
LIMIT FLOAT
A. Raise ROLLING HARROW II to transport
position.
B. Remove pin from storage position and
place in desirable hole in basket frame.
NOTE: Place pin in slot for maximum lock-out. Be sure to position pins in the same hole from side-to-side on each basket section.
IMPORTANT: IN ROCKY CONDITIONS, the life of the baskets may be shortened if the unit is pinned with the front basket locked in the down position.
NOTE: IN LIGHTER SOILS, depending on the depth, speed, and soil condition, it may be desirable to limit the penetration of the front basket, by placing the lock-out pin in one of the three holes (in basket frame) on the back­side of the mounting arm.
FIG. 1-6
OM-01406
NORMAL POSITION
ROLLING HARROW II RUN WITH AGGRES­SIVE BASKET POSITIONED TO THE FRONT (FIG. 1-6) FOR MAXIMUM PENETRATION IN NORMAL SOIL CONDITIONS.
A maximum amount of leveling and condition­ing of the soil is obtained when the aggres­sive basket is positioned to the front (as shown in Fig. 1-6). This position also helps provide for thorough mixing of chemicals into the top two to three inches of the soil, when used for incorporation.
-13-
OPERATIONS
ALTERNATE POSITION
ROLLING HARROW II RUN WITH AGGRES­SIVE BASKET POSITION TO THE REAR (FIG. 1-7 FOR MAXIMUM FIRMING ACTION IN LIGHT SANDY SOILS.
A maximum amount of firming and conditioning of the soil is obtained when the aggressive basket is positioned at the rear (as shown in Fig. 1-7).
FIG. 1-7
NOTE: To reverse Rolling Harrow baskets, remove mounting pin (82381) and spiral pin (91144-186) (Fig. 1-7) connecting basket frame to spring arm, rotate basket frame and rein­stall mounting pins and spiral pins.
NOTE: Notice position of wear clips. Refer to page 10 for installation of "Wear Clips".
ONE-BAR/LEVELER
The one-bar is designed to improve the soil leveling capabilities of your ROLLING HAR­ROW II. The one-bar spring pressure can be increased to improve ground leveling by tight­ening the adjusting screw or decreasing to improve trash flow by loosening the adjusting screw. This adjustment is especially important in heavy soils or trashy conditions, by improv­ing soil leveling and/or trash flow.
TO ADJUST SPRING PRESSURE:
(Fig. 1-8A & Fig. 1-8B).
A. Loosen locknut. B. TO INCREASE SPRING PRESSURE, turn
adjusting screw in (Fig. 1-8A & 1-8B). TO DECREASE SPRING PRESSURE, turn adjusting screw out (Fig. 1-8A & 1-8B).
*
NOTE: Depending on which adjustment screw you have, the Initial spring pressure adjust­ment screw should be set at 3/4" minimum for 1/2-13 x 1 1/2" lg. screw (9390-101) and 1 3/4" minimum for 1/2-13 x 2 1/2" lg. screw (91596) (Fig. 1-8A).
MANUAL 84914/111997-2
OM-01407
FIG. 1-8A
FIG. 1-8B
NOTE: Be sure to adjust spring pressure equally from side-to-side on each drag bar section.
C. Retighten locknut to maintain adjustment.
TOOTH DEPTH ADJUSTMENT
NOTE: Tooth depth adjustment is provided, but should only be adjusted to allow for tooth wear (spiked tooth only).
ADJUST TOOTH DEPTH AS FOLLOWS:
D. Loosen U-bolt on each tooth (Fig. 1-8A). E. Drive teeth down to desired depth. F. Retighten U-bolts (Fig. 1-8A).
COIL-TINE TOOTH ADJUSTMENT
COIL-TINE TOOTH ALIGNMENT (FIG. 1-9)
A. Loosen the locknuts on the U-bolts. B. Rotating the pipe until the spacers touch
the inside of the springs.
C. Retighten the locknuts.
NOTE: Be sure all of the teeth are rotated ahead with the bushings touching the inside of the spring (Fig. 1-9).
TOOTH DEPTH ADJUSTMENT
D. Remove the locknuts. E. Adjust to the desired depth.
-14-
OM-02352
OM-02353
OPERATIONS
F. Retighten the locknuts.
FIG. 1-9
OM-02238
TRANSPORT WHEELS USED WITH
COIL-TINE DRAG BARS
A. Remove one of the 5/16-18 x 1 3/4"
capscrews (9390-062) and locknut (9928) that is directly behind the wing tansport wheel as shown in Fig. 1-10.
C. Once the capscrew is tight the coil-tines
should not hit the transpot wheels at any time.
LEVELER BAR LOCK-UP POSITION
A. For all leveler bars, the spring adjustment
screw must be backed off to dimension of 2 3/8" for adjustment screw (91596) or 1 3/8" for adjustment screw (9390-
010) and then retighten the 1/2-13 jam nut (9395-010), or completely remove the screw and jam nut (Fig. 1-12).
FIG. 1-10
B. Attach the clip (84837) bushing (84531),
capscrew (9390-062) and locknut (as shown in Fig. 1-11).
OM-02372
FIG. 1-12
B. Lift-up the leveler bar until the hole in the
bracket and the slot in the arm line-up, lock-up with 3/8-16 x 4 1/2" lg. capscrew (9390-068) that is stored in the arm (84900), secure in place with 3/8-16 lock­nut 9928 (Fig. 1-12).
C. On the coil-tine drag bar, loosen the two
7/16-14 locknuts (9799) on each arm. Rotate the 3/8-16 x 2 3/4" lg. capscrew (9390-06623) unit the 3/8-16 locknut 9928 holds the spring 84724 up to the desired height. Retighten the 7/16-14 locknuts (Fig. 1-13).
OM-02357
FIG. 1-11
IMPORTANT: The clip (84837) MUST be as­sembled against the main tube of the drag bar and around the inside of the Coil-Tine spring.
OM-02373
-15-
FIG. 1-13
OM-02361
SECTION II
SERVICE
LUBRICATION
ROLLING HARROW BEARINGS
Lubricate with an SAE multi-purpose grease. All fittings must be free from dirt and paint to insure entry of lubricant inside bearing.
Lubricate these bearing every 100 hours of operation and at the end of each season, before storage. Use only one stroke of grease per bearing.
CAUTION! DO NOT USE A HIGH-
PRESSURE GREASE GUN TO LUBRICATE THESE BEARINGS, AS DAMAGE TO BEARING SEAL COULD OCCUR.
NOTE: Excessive lubrication of these bear­ings will result in premature failure.
WHEEL BEARINGS
The wheel bearings should be cleaned, re­packed, and adjusted once per season. Use a number 2 wheel bearing grease to repack the bearings to a free rolling fit with no end play.
STORAGE
Your implement is an important investment. Spend a little time to protect it from destruc­tive rust and corrosion. You will be repaid in longer service life and better performance.
Do the following before placing the implement in storage:
1. Remove dirt and trash which could cause rusting.
2. Repaint any chipped or scraped areas.
3. Coat all earth moving surfaces with grease or suitable rust preventative.
4. Inspect for damage or worn parts, re­place before next season.
5. Store implement inside, away from live­stock.
6. Use blocking to keep implement tires and points up off bare ground.
INSTALLING RETAINING RINGS
1. USE PROPER TOOLS for assembling
rings onto pins (for plain external retain- ing rings use a flat-blade retaining ring pliers).
2. Before inserting pins, be sure the GROOVE IS FREE FROM ALL FOREIGN MATERIAL (paint, dirt, etc.), to ensure a proper seating.
3. DO NOT OVERSTRETCH RING during assembly. Install ring into groove so that it is securely seated and will not rotate around the pin.
BASIC EXTERNAL RETAINING RINGS
4. BASIC EXTERNAL RETAINING RINGS
On "D" shaped pins, the retaining ring OPENING SHOULD BE APPROXIMATELY 180o FROM THE FLAT of the pin (Fig. 2-1).
PLAIN EXTERNAL RETAINING RINGS
On "D" shaped pins, the retaining ring OPENING SHOULD BE OVER THE FLAT of the pin (Fig. 2-2).
NOTE: The retaining rings should fit tightly once released and should not rotate freely.
PLAIN EXTERNAL RETAINING RINGS
FIG. 2-1 FIG. 2-2
OM-00155
OM-01214
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SERVICE
REPLACING ROLLING HARROW BASKET BEARINGS
IMPORTANT! SAFETY GLASSES MUST BE WORN WHILE REPLACING A BEARING.
1. Lower baskets of the ROLLING HARROW to the ground and block the tires.
2. Remove pins (82381 and 91523) from the basket with the worn bearing. Raise the complete ROLLING HARROW into trans­port position.
3. Slide the two baskets and the frame away from the others so it can be worked on.
4. Remove the three 5/16-18 capscrews/car­riage bolts and the clip(s) which hold the bearing on and note the placement of the clip(s) and the longer 5/16-18 capscrew(s)/carriage bolt(s).
5. Use a crowbar to pry the end of the basket from out of the basket frame slot.
6. Loosen the set screw in the lock collar. Loosen lock collar by turning with punch in direction of basket travel.
7. Place a punch through the hole in the end plate on the basket and use a ham­mer to remove the bearing. If the bearing is on too tight, use a bearing puller to remove the bearing.
8. File off any burrs left on the shaft. Finish with a strip of emery cloth. Make sure bearing will slide on the shaft.
9. BEARING (9808) FIG. 2-1
Slide a new flangette with lube fitting (92282) and lock collar/bearing (9808) to­ward the basket on the end of the shaft.
BEARING (96563) FIG. 2-2
Slide a new bearing (96563) on the shaft so the lock collar will be on the outside.
10. BEARING (9808) FIG. 2-1
Place the other flangette (92281) against the bearing and pry the end of the bas­ket into the slot of the frame.
BEARING (96563) FIG. 2-2
Pry the end of the basket into the slot of the frame.
11. BEARING (9808) FIG. 2-1
Assemble 5/16-18 capscrews through both flangettes, the clip(s) and the frame.
BEARING (96563) FIG. 2-2
Assemble the 5/16-18 carriage bolts through the holes in the bearing housing, the clip(s), and the frame.
NOTE: Use the other side of the basket as a sample of how the capscrews should be assembled.
IMPORTANT: Tighten 5/16-18 capscrews be­fore you tighten the setscrew in the lock collar. Turn lock collar in the opposite di- rection of travel. Tighten capscrew according to "Torque Chart" page 21.
12. Reassemble the basket assembly to the frame with pins (82381 and 91523).
FIG. 2-1
OM-02799
NOTE: Refer to page 10 for placement of "Wear Clips".
FIG. 2-2
-17-
Manual 84914/020998-3
OM-02798
SERVICE
HYDRAULIC SYSTEM
BASE MACHINE AND
UNITS WITH FLAT-FOLD WINGS
NOTE: For plumbing diagram, refer to "Hy­draulic Diagram 1". Refer to PARTS section (pages 58 to 59) for hydraulic components detail listing.
HYDRAULIC DIAGRAM #1
OPERATION (HOW IT WORKS)
All cylinders on the ROLLING HARROW II are double action cylinders. They are all teed together into one circuit. Because of orifices placed in the wing-fold segment of the circuit, the wheel axle cylinders will extend first, fol­lowed by retracting of the wing-fold cylinders.
When hydraulic oil is directed in the opposite direction, the wheel axle cylinders will retract first, followed by extending of the wing fold cylinders.
OM-00814
ITEM
1 2 3 4
L.H. R.H.
DESCRIPTION Base Wheel Cylinders Wing Wheel Cylinders Wing Fold Cylinders Orifices
QTY
2 2 2 4
COMMENTS Standard on all units Optional - available on wings 7' & larger Standard on all units with wings Standard on all units with wings
-18-
SERVICE
UNITS WITH STACK-FOLD WINGS
NOTE: For plumbing diagram, refer to "Hydrau­lics Diagram 2". Refer to parts section (pages 60 to 63) for hydraulic component detail listing.
OPERATION (HOW IT WORKS)
All cylinders on the ROLLING HARROW II are double acting cylinders. They are all teed together into one circuit. Because of orifices placed in the wing-fold segment of the circuit, the wheel axle cylinders will extend first, fol­lowed by retracting of the wing-fold cylinders.
IMPORTANT: Refer to page 28-29 for proper wing and valve combination of your machine.
HYDRAULIC DIAGRAM #2
The stack fold valve is a pilot operated, double
bi-pass valve. This valve allows oil to flow to
one outlet port or the other in one direction,
and free-flow (from both ports) in the opposite
direction.
The stack fold valve allows the L.H. wing to
fold first, until the wing contacts the valve
(shifting the spool of the valve), followed by
the folding of the R.H. wing.
When hydraulic oil is directed in the opposite
direction, the wheel axle cylinders will retract
first, followed by (because of difference in the
wing position from right-to-left) extending the
R.H. wing fold cylinder.
OM-00815
ITEM
Base Wheel Cylinders
1
Wing Wheel Cylinders
2
Wing Fold Cylinders
3
Orifices
4
Stack-Fold Valve
5
DESCRIPTION
L.H.
QTY
2 2 2 3 1
R.H.
COMMENTS
Optional - available on wings 7' & larger
Located on L.H. side of hitch frame tube
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SERVICE
TROUBLE SHOOTING
HYDRAULICS NOT FUNCTIONING PROPERLY
PROBABLE CAUSE
Incorrect hose hook-up to tractor control levers
Insufficient tractor hydraulic pressure
Hydraulic components leaking oil
Hydraulic hoses kinked or twisted
Malfunction of hydraulic cylinders A. Cylinder leakage
B. Orifice in wing-fold cylinders plugged
Stack-fold wings not folding in proper se­quence. (Wrong connections to stack-fold valve
Unit "Bleeding Down" when hooked into primary tillage tools hydraulic system (with re-phase cylinders)
CORRECTION
Refer to Tractor Operator's Manual for valve and control lever arrangement
A. Check hydraulic reservoir oil level B. Refer to tractor "Operator's Manual"
or hydraulic system recommendations
Find cause and correct, see SERVICE sec­tion hydraulic systems
Find cause and correct
A. Repair or replace cylinders. See PARTS
section for cylinder or seal kit part numbers
B. Remove contamination from system (flush
system, change oil and filter)
Refer to SERVICE section (page 18 for checking system function. (Refer to ASSEMBLY section (page 29) for hydraulic assembly procedures
Install pilot operated check valve, refer to OPERATIONS section (page 11)
Wing Transport wheels raise before base transport wheels
Wings raise when unit is raised off the ground
Normal Operation
Normal operatiion - wing fold operation can be shut off by installing wing-fold lock-out kit or dual hdraulic gose option. See your Rolling Harrow dealer
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