Intermec Technologies Corporation
6001 36th Avenue West
P.O. Box 4280
Everett, WA 98203-9280
U.S. service and technical support: 1-800-755-5505
U.S. media supplies ordering information: 1-800-227-9947
Canadian service and technical support: 1-800-688-7043
Canadian media supplies ordering information: 1-800-268-6936
Outside U.S. and Canada: Contact your local Intermec service supplier.
The information contained herein is proprietary and is provided solely for the purpose of allowing customers
to operate and/or service Intermec manufactured equipment and is not to be released, reproduced, or used for
any other purpose without written permission of Intermec.
Information and specifications in this manual are subject to change without notice.
1998 by Intermec Technologies Corporation
All Rights Reserved
The word Intermec, the Intermec logo, JANUS, IRL, TRAKKER, Antares, Adara, Duratherm, EZBuilder,
Precision Print, PrintSet, Virtual Wedge, and CrossBar are either trademarks or registered trademarks of
Intermec Technologies Corporation.
Throughout this manual, trademarked names may be used. Rather than put a trademark ( or ) symbol in
every occurrence of a trademarked name, we state that we are using the names only in an editorial fashion, and
to the benefit of the trademark owner, with no intention of infringement.
Congratulations on selecting Intermec to help meet your data collection needs. You
have chosen the world leader in the data collection industry.
The TRAKKER Antares 2455 (T2455) is a programmable vehicle-mount data
collection terminal that communicates in Intermec’s 2.4 GHz radio frequency (RF)
network. You use these programmable terminals to run either client/server applications
or terminal emulation.
The T2455 provides wireless communications to a host either through the access points
and DCS 300 or directly through the access points. The T2455 also has a serial port to
communicate with other devices via RS-232 serial communications.
Note: The T2455 will communicate with either the DCS 300 or the Model 200
Controller. The DCS 300 is a new data collection server that replaces the Model 200
Controller.
3
2
T2455
1
4
5
6
2455G.001
The T2455 terminals are designed to make data collection easy and include these
features:
Mounting bracket allows you to mount the terminal on the vehicle in an unlimited
1
number of positions and viewing angles.
Adjustable antenna supports 2.4 GHz RF communications.
2
Status lights provide power, keyboard, data, network, and scanning information.
3
5
TRAKKERAntares2455GettingStartedGuide
25 line by 80 character screen with either an LCD CGA or electroluminescent (EL)
4
CGA display.
Integrated function keypad provides function keys to support scanned data entry so
5
you can operate the terminal without an accessory keyboard.
Accessory keyboard (ordered separately) with keyboard overlay that can be
6
mounted to the terminal or mounted in a separate location on the vehicle.
Standard Features
The T2455 ships with these other standard features:
•512K RAM reserved for applications
•750K flash drive to store user applications and files
•Scanner port to attach a laser scanner
•Serial port for RS-232 communications with other RS-232 devices
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T2455 Options
These options are available for the T2455:
•Extended 2MB flash memory to either store double-byte fonts or configure as a
2MB drive
•Extended SRAM storage drive (2MB or 4MB) to store files
•Cold-temperature terminal (heater installed)
•UDP Plus (DCS 300 or Model 200 Controller network) or TCP/IP network protocol
•IBM 3270 terminal emulation application and keyboard overlay
•IBM 5250 terminal emulation application and keyboard overlay
•VT/ANSI terminal emulation application and keyboard overlay
•Screen mapping for 3270, 5250, or VT/ANSI (UDP Plus terminals only)
6
Unpacking the Terminal
The T2455 shipping box contains:
1
2
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3
Introduction
7
6
5
TRAKKER Antares 2455 vehicle-mount terminal
1
Antenna
2
Mounting bracket
3
Getting started guide and safety supplement
4
Mounting bracket hardware
5
T2455 DC power supply cable
6
4
Getting Started Guide
P/N 063015
TRAKKER Antares 2455
Vehicle-Mount Terminal
2455G.002
Keyboard overlay
7
When you remove the terminal from its box, save the box and shipping material in case
you need to ship or store the terminal. Check the contents of the box against the invoice
for completeness and contact your local Intermec service representative if there is a
problem.
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TRAKKERAntares2455GettingStartedGuide
Accessories for the Terminal
You can use these accessories (sold and ordered separately) with the TRAKKER
Antares 2455 vehicle-mount terminal:
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ACpowersupply
when it is in the desktop mounting stand. The AC power supply is only for use in clean,
dry office-like environments with temperatures from 50°F to 104°F (10°C to 40°C).
The power supply comes with a North American power cord. If you are using the
terminal outside North America, you need to purchase the appropriate power cord for
your local power source.
ACpowersupplyadaptercable
066842) to connect the AC power supply to the T2455.
DCpowersupply
terminal when it is mounted to a vehicle:
•Low-voltage input kit (10 to 36 VDC) (Part No. 067698)
•High-voltage input kit (15 to 96 VDC) (Part No. 067699)
Desktopmountingstand
your terminal to provide a stable desktop platform. The desktop mounting stand is
useful when you have the terminal connected to your PC to develop applications.
Keyboard
that are available on a PC-AT keyboard. The terminal ships with a keyboard overlay to
match the application or language you ordered. There are five alphanumeric keypad
overlay options: English, Western European, and three terminal emulation options.
Keyboardadaptercable
standard PC-AT keyboard for customer applications and system configuration on the
terminal. You can attach the adapter cable to the keyboard cable connector and to
the T2455.
The alphanumeric keyboard (Part No. 067028) supports a subset of the keys
Use the AC power supply (Part No. 065236) to power the terminal
Use the AC power supply adapter cable (Part No.
There are two DC power supply kits that you can use to power the
The desktop mounting stand (Part No. 067431) attaches to
The adapter cable (Part No. 066848) allows you to use a
Note: You must use the T2455 keyboard accessory with Intermec terminal emulation
applications.
Laserscannercables
as the 1517, 1518, 1519, 1550, and 1551 laser scanners. For help ordering the
appropriate laser scanner cable, see “Specifications” later in this guide.
Portableprintercables
Codewriter 4102 (Part No. 067642) or an O’Neil MicroFlash3 printer (Part No.
067643) to the COM1 serial port.
RS-232null-modemadaptercable
to communicate with other RS-232 devices, such as scales, PCs, and printers, through
the COM1 serial port.
8
Use the laser scanner cables to connect a scanning device such
Use the specific portable printer cable to connect a
The adapter cable (Part No. 066847) allows you
Getting Started
The T2455 has a flexible two-piece design that allows you to mount the terminal in
different locations using three basic configurations.
MounttheT2455onthevehicle.
Use the T2455 without a keyboard.
Attach an accessory laser scanner to
input bar code data and use the function
keypad below the screen for F1-F10
function keys.
Attach an accessory laser scanner to
input bar code data. Use the function
keypad below the screen or the accessory
keyboard to enter data.
Attach an accessory laser scanner to
input bar code data. Use the function
keypad below the screen or the accessory
keyboard to enter data.
2455G.005
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TRAKKERAntares2455GettingStartedGuide
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Installing the Terminal and Connecting Devices
The steps required to install your T2455 will depend on the mounting location and the
accessories you want to attach to the terminal.
ToinstallandconfigureyourT2455,youneedto:
•Locate the terminal ports.
•Attach the antenna to the T2455.
•Install the mounting bracket on the vehicle.
•Install the keyboard onto the T2455 or the vehicle (optional).
•Install the T2455 into the mounting bracket.
•Install and connect the DC power supply.
•Attach a scanner.
•Connect to serial devices.
•Fully charge the backup battery.
•Turn on the T2455 for the first time.
•Connect the T2455 to an RF network.
These procedures are described in detail in the next sections.
Locating the Terminal Ports
You connect power, a keyboard, laser scanner, and RS-232 serial devices to the
terminal ports that are located on the bottom back panel of the T2455.
Port
plugs
(4 places)
10
Scanner
port
COM1
port
Power supply
port
Keyboard
port
2455G.006
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InstallingtheTerminalandConnectingDevices
Scannerport
scanner to the Scanner port on the terminal. You can attach these Intermec devices:
•1517, 1518, 1519 laser scanners
•1550 and 1551 laser scanners
•1552 wireless laser scanner
Note: See your Intermec sales representative for information about the availability
of the 1552 laser scanner.
COM1port
scales, and printers, using an RS-232 null-modem adapter cable. The RS-232 nullmodem cable is an accessory, which is sold and ordered separately.
Powersupplyport
supply kits (10 to 36 VDC or 15 to 96 VDC) or to connect the AC power supply when
operating the terminal from the desktop mounting stand. You must have a power supply
connected to operate the terminal.
Keyboardport
the terminal using the T2455 keyboard adapter cable. The keyboard and keyboard
adapter cable are accessories, which are sold and ordered separately.
PortPlugs
port is not in use. Make sure that you either have a cable connector or a port plug in the
ports at all times.
You must use one of the accessory laser scanner cables to connect a
Use this port to connect the terminal to other RS-232 devices, such as PCs,
Use this port to connect the terminal to one of the DC power
Use this port to connect the T2455 keyboard or a PC-AT keyboard to
Each port on the T2455 has a port plug to seal the terminal whenever a
Note: When you insert a cable connector into a port, firmly push the cable connector
straight into the appropriate port. The connectors are keyed, so if a connector does not
fit, do not force it. Do not wiggle or twist the cable connector—you may damage the
connector.
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TRAKKERAntares2455GettingStartedGuide
Attaching the Antenna
The antenna is shipped with the terminal. Remove the antenna from the shipping box
and attach the antenna as shown.
Antenna
2455G.007
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You can also use an Intermec-approved accessory antenna to improve RF
communications.
Note: See your Intermec sales representative for information about and a list of
Intermec-approved accessory antennas for the T2455.
Caution
Make sure all components with antennas are at least 1 foot (0.3 meters) apart when
power is applied. Failure to comply could result in equipment damage.
Conseil
Assurez-vous que la distance entre tous les éléments avec antennes soit d’au moins
un pied (0.3 mètres) avant de faire la connexion avec l’alimentation électrique, faute
de quoi vous risquez d’endommager votre installation.
12
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InstallingtheTerminalandConnectingDevices
Installing the Mounting Bracket on the Vehicle
The T2455 is designed to be mounted on a vertical or horizontal surface. Before you
install the mounting bracket, read these guidelines:
•In most cases, you will need to weld or bolt a flat mounting plate to the vehicle to
secure the T2455 mounting bracket.
•Mount the T2455 where the operator can easily see the screen and use the function
keypad. If possible, you should mount the terminal in a location that avoids glare
from overhead lighting and sunlight.
•If you are using an accessory keyboard, determine whether you want to mount the
keyboard so that it is attached to the T2455 or mount the keyboard and T2455
separately. Mount the keyboard where the operator can easily use it.
•When you mount the T2455 on metal surfaces, the minimum reinforced thickness
should be 10-gauge (.250 inches or 3.4 mm) steel.
•Intermec recommends fastening a bolt (3/8-inch, 10 mm) with a flat washer, lock
washer, and nut (3/8-16 UNC-2B) to each of the six holes on the mounting bracket.
The bolt length will depend on the thickness of the mounting surface.
•Secure the power cables at least every 18 inches (45 cm) throughout the length of
the cable run—use adjustable clamps or tie-wraps to secure the cables.
•Route all cables to minimize exposure to damage. Make sure the cables will not be
pinched or rubbed by any moving parts on the vehicle. In some applications, you
may need to sheath the cable to prevent it from being pinched.
Note: Mounting hardware (bolts, nuts, and washers) is not supplied with the T2455.
Toattachthemountingbrackettothevehicle
1. Orient the mounting bracket as follows:
•If you are mounting the T2455 only, the curved arms of the mounting bracket
must point toward you.
2455G.008
13
TRAKKERAntares2455GettingStartedGuide
•If the keyboard is attached to the T2455, the curved arms of the mounting
bracket must point away from you.
2455G.009
2. Using the mounting bracket as a template, mark and drill six holes in the mounting
surface.
3. Attach the mounting bracket using a bolt (3/8-inch, 10 mm) with a flat washer, lock
washer, and nut (3/8-16 UNC-2B) through each of the six holes in the mounting
bracket and the mounting surface.
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14
2455G.010
Installing the Keyboard
You can attach a keyboard to use with the T2455. There are two options:
•PC-AT keyboard and Intermec keyboard adapter cable (Part No. 066848)
You can mount the keyboard directly to the T2455, or you can mount it to a remote
location, such as the dashboard of your vehicle.
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InstallingtheTerminalandConnectingDevices
Toinstallthekeyboard
1. If you are using the T2455 keyboard, install the keyboard overlay that shipped with
the terminal. For help, see the TRAKKER Antares 2455 Keyboard InstallationGuide (Part No. 067363).
2. If you are installing the keyboard separate from the T2455, determine the mounting
locations for the terminal and the keyboard.
3. If you are installing a PC-AT keyboard (non-T2455 keyboard), you need to
determine how to mount the keyboard to the mounting surface on the vehicle.
4. Install the keyboard on the T2455 or on the vehicle. For help, see the TRAKKER
Antares 2455 Keyboard Installation Guide.
5. Unplug the rubber plug from the Keyboard port on the terminal.
6. If you are using a PC-AT keyboard, connect the Intermec keyboard adapter cable to
the keyboard cable.
7. Insert the keyboard cable connector straight into the Keyboard port on the terminal.
The icon on the keyboard cable connector should align with the same icon on the
back of the T2455.
Keyboard
cable connector
Keyboard
2455G.011
Note: The Keyboard port plug is not shown for clarity.
8. Use a straight-slot screwdriver to tighten the two screws in the keyboard cable
connector and secure the cable to the T2455.
9. Tuck any excess cable into the back of the keyboard or make sure the cable will not
be pinched or rubbed by any moving parts on the vehicle.
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TRAKKERAntares2455GettingStartedGuide
Attaching the T2455 to the Mounting Bracket
After you have installed the mounting bracket and keyboard (optional), you can attach
the T2455 to the mounting bracket.
ToattachtheT2455tothemountingbracket
1. Remove the backing from the wear plates.
2. Place the wear plates on the bracket mounting area on each side of the terminal
screen. Press firmly on the edges to attach the wear plates to the terminal.
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Wear
plate
Shoulder
screw
hole
Knob hole
2455G.012
3. Place the terminal between the arms of the mounting bracket. If the keyboard is
attached to the T2455, the curved arms of the mounting bracket must point away
from you.
4. Insert the two shoulder screws on either side of the mounting bracket to attach the
terminal to the bracket. Tighten the shoulder screws with an Allen wrench.
5. Place the lock washer and metal washers on each adjustment knob and then insert
the knob through the mounting bracket and thread it into the terminal as shown in
the next two illustrations.
6. Adjust the terminal screen to the best-possible viewing angle for the vehicle
operator. Tighten the knob on each side to secure the terminal in the mounting
bracket.
16
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InstallingtheTerminalandConnectingDevices
InstallingtheMountingBracketWithoutaKeyboard
Washer
2455G.013
Lock
washer
Knob
Shoulder
screw
InstallingtheMountingBracketWithaKeyboard
T2455
Washer
Lock
washer
Shoulder
Knob
screw
2455G.014
7. Periodically inspect the knobs on the mounting bracket to make sure they are still
tight. Check the mounting bracket for any signs of fatigue, such as cracking, which
might develop over extended use in extreme (vibration) environments. Replace any
damaged hardware immediately to ensure continued, safe operation.
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TRAKKERAntares2455GettingStartedGuide
Installing and Connecting the DC Power Supply
You need to install the DC power supply and connect the power supply to the vehicle
battery and to the T2455. You need one of these DC power supply kits:
•Low-input voltage kit (10 to 36 VDC) (Part No. 067698)
•High-input voltage kit (15 to 96 VDC) (Part No. 067699)
ToinstallandconnecttheDCpowersupply
1. Disconnect the vehicle battery cables.
2. Connect the fused power cable to the vehicle battery or terminal block.
3. Mount the DC power supply.
4. Connect the power supply input cable to the power supply.
5. Install terminators on the power supply input cable.
6. Attach the power supply input cable to the fused power cable.
7. Attach the T2455 power cable to the power supply and to the terminal.
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+
Vehicle battery
-
8. Reconnect the vehicle battery cables.
For detailed instructions on installing the DC power supply, see the TRAKKER Antares2455 DC Power Supply Installation Guide (Part No. 067362).
Fused
power
cable
Power supply
input cable
DC power supply
T2455
power
cable
2455G.015
T2455
18
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InstallingtheTerminalandConnectingDevices
Attaching a Scanner
You can attach a laser scanner to scan and input bar code data. Use the accessory laser
scanner cables to connect a scanning device. For help ordering the appropriate laser
scanner cable, see “Specifications” later in this guide.
Toattachascanner
1. Unplug the rubber plug from the Scanner port on the terminal.
2. Insert the scanner cable connector straight into the Scanner port on the terminal.
The icon on the scanner cable connector should align with the same icon on the
back of the T2455.
Scanner
cable
connector
2455G.016
Note: The Scanner port plug is not shown for clarity.
3. Use a small straight-slot screwdriver to tighten the two screws in the scanner cable
connector and secure the cable to the T2455.
4. Attach the other end of the scanner cable to your scanner.
5. Make sure the cable will not be pinched or rubbed by any moving parts on the
vehicle.
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TRAKKERAntares2455GettingStartedGuide
Connecting to Serial Devices
You use the terminal’s serial port to transfer data between the terminal and a serial
device. The terminal has one serial port (COM1) that supports RS-232
communications. You can use COM1 and the accessory RS-232 null-modem adapter
cable (Part No. 066847) to connect to a serial device, such as a printer, scale, or PC.
ToconnectaserialdevicetoCOM1
1. Unplug the rubber plug from the COM1 port on the terminal.
2. Insert the RS-232 adapter cable connector straight into the COM1 port on the
terminal. The icon on the RS-232 adapter cable connector should align with the
same icon on the back of the T2455.
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20
RS-232
adapter cable
connector
2455G.018
Note: The COM1 port plug is not shown for clarity.
3. Use a small straight-slot screwdriver to tighten the two screws in the RS-232
adapter cable connector and secure the cable to the T2455.
4. Attach the other end of the RS-232 adapter cable to the 9-pin RS-232 connector on
your serial device.
5. Make sure the cable will not be pinched or rubbed by any moving parts on the
vehicle.
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InstallingtheTerminalandConnectingDevices
Charging the Backup Battery
The backup battery backs up all memory and the real-time clock in case of a power
failure. The backup battery is shipped inside the terminal, but it may not be fully
charged. You need to fully charge the backup battery. You can operate the terminal
while the backup battery is charging.
Note: To guarantee data retention, you need to fully charge the backup battery before
you use the terminal for the first time.
Tochargethebackupbattery
1. Make sure the terminal is connected to an external power supply. The terminal
must be connected to either the DC power supply that is connected to the vehicle
battery or to the AC power supply and a powered electrical outlet.
2. Let the power supply charge the backup battery for 14 hours to fully charge the
backup battery.
Turning On the Terminal for the First Time
Once the power supply is connected and you have installed the terminal, you are ready
to turn on the terminal.
Toturnontheterminal
key on the function keypad. The terminal runs POST (power-on self
1. Press the
test) and then the Boot Menu appears.
BOOT MENU
F1 - Boot System
F2 - Run Loader
F3 - Power Down
POWER DOWN IN 60 SEC
Note: If the backup battery charge is low and the terminal fails POST, a POST
results screen appears. If the backup battery is the only failed test, press
exit the screen. If any other test failed, contact your local service representative
before using the terminal.
f
2455G.019
or b to
]
21
TRAKKERAntares2455GettingStartedGuide
nugget font
2. Press
to boot the terminal and initialize the firmware. The TRAKKER Antares
b
screen appears.
VERSION 4.XX
COPYRIGHT 1996-1998
2455G.020
Next, either a sample application screen or a terminal emulation (TE) application
welcome screen appears. For example:
1996/01/01 12:00:00
TRAKKER Antares
Emulation
Version 5.X
Intermec
3270
Terminal
22
2455G.022
Note: On a T2455 loaded with terminal emulation, you may need to press
create the TE configuration file.
3. Configure the RF communications parameters so that you can begin using the
terminal. Follow the instructions for “Connecting to an RF Network“ later in this
section.
to
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InstallingtheTerminalandConnectingDevices
Connecting to an RF Network
The TRAKKER Antares 2455 terminal can communicate with a host computer in
Intermec’s 2.4 GHz RF network through the Model 200 Controller, the DCS 300
Server, or directly through the access points.
Host
TCP/IP
Direct Connect
Access point
T2455
Ethernet
DCS 300
2455G.024
UDP Plus
Access point
T2455
The terminal uses one of these RF network protocol options to communicate with other
devices:
•UDP Plus
•TCP/IP
The T2455 ships with only one of these RF network protocols.
ToconfiguretheT2455touseRFcommunications
1. Configure the Model 200 Controller (UDP Plus), DCS 300 Server (UDP Plus), or
host (TCP/IP). For help, see your controller or server system manual.
2. Configure the access point. For help, see your access point user’s manual.
3. Configure each T2455 terminal.
You need to set these network parameters:
•Time and date
•Network activate (2.4 GHz)
•Controller IP address (UDP Plus) or Host IP address (TCP/IP)
•Terminal IP address
•RF domain
•RF security identification (ID)
•Network port (TCP/IP)
23
TRAKKERAntares2455GettingStartedGuide
Note: If the T2455 is on a different IP subnetwork from the controller, server, or
host, you must also configure the default router and subnet mask.
For help, see the next section, “Using the Menu System to Configure the
Terminal.”
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Using the Menu System to Configure the Terminal
You use the TRAKKER Antares 2400 Menu System to set serial port or network
parameters on the T2455.
Toconfiguretheterminal
1. Press
2400 Menu System:
EnterTestandServiceMode
or scan this bar code to access the TRAKKER Antares
*..-.*
*..-.*
The Main Menu appears.
2455G.026
2. Choose the System Menu and then press . Use the Set Time and Date option to
set the current time and date. For help using the menu system, press b.
24
3. Press ? to exit the System menu. Choose the Configuration Menu and then press
. You can configure the network parameters or serial port parameters using the
Communications Menu.
4. Press ? to exit each screen or menu. When prompted, save your changes in RAM
and flash memory.
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Using the Function Keypad
The T2455 terminal has a function keypad below the screen that has these keys:
•
h
Display contrast key
•F1 through F10 function keys
•
Function Left key
•
f
Suspend/Resume key
If your application can receive all data from only scanned bar codes and function keys
(F1 through F10), you can use the T2455 without a keyboard.
Using the Keyboard
The T2455 accessory keyboard is easy to use. Characters, symbols, and functions are
printed in four places on or above the keys. The keys are also color-coded to make it
easier to remember key combinations.
UsingtheFunctionKeypad
PositionontheKeyboardColorToTypetheCharacter
Middle of the key or centered
above the key
Left side above the keyOrangePress the orange key, then the key.
Centered above a numeric keyGreenPress the green key, then the key.
Right side above the keyBluePress the blue key, then the key.
GreyPress the key.
25
TRAKKERAntares2455GettingStartedGuide
Using the Status Lights
You can use the terminal’s status lights to monitor the status of backup battery power,
RF network communications, special keys, and bar code scanning. The status lights
flash or turn on to indicate the current status. The Power status light is amber and all
other lights are green. When you have the terminal turned off (Suspend mode), the
status lights are all off.
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Power
Network
Connect
Network
Transmit
Modifier
Key
Good
Read
Caps
Lock
*
Developing Applications for the Terminal
The TRAKKER Antares terminals ship loaded with a terminal emulation application, a
screen mapping application, or a sample application. You can develop your own
client/server application for the T2455 and then download the application to the
terminal.
Intermec has two development tools that you can use to create applications:
•TRAKKER Antares Programmer’s Software Kit (Part No. 065332) has a full set of
programming tools to help you create applications for the terminal.
•EZBuilder
provides a quick and easy way to create applications for the terminal.
™
(Part No. 066381) is a rapid application development tool that
User
Defined
2455G.027
Where to Find More Information
The TRAKKER Antares 2455 Vehicle-Mount Terminal User's Manual (Part No.
067358) contains all of the information necessary to install, configure, operate, and
troubleshoot the T2455. Please visit our web site at http://www.intermec.com to access
the manual in PDF format. To order printed versions of Intermec manuals, contact your
local Intermec representative or distributor.
26
Specifications
ElectricalSpecifications
Model:T2455
Electrical rating:
PowerSpecifications
Operating (with power supply):10V to 36 VDC or 15V to 96 VDC universal
Memory Backup:Rechargeable NiCad 700 mA battery pack
Memory
•2MB programmable flash memory, 750K available for use
•1MB battery-backed RAM, 512K available for use
•Extended memory option for an additional 2MB flash
•Extended memory option for an additional 2MB or 4MB SRAM storage drive