Universal Air Tools UT8818 User Manual

Operator Instructions Important
Includes - Foreseen Use, Work Stations, Putting Into Service, Operating, Dismantling, Assembly and Safety Rules
Manufacturer/Supplier Product Type
Universal Air Tool Company Limited Unit 8 Lane End Industrial Park High Wycombe Bucks HP14 3BY
Tel No Fax No(01494) 883300 (01494) 883237
Read these instructions carefully before installing, operating, servicing or repairing this tool. Keep these instructions in a safe accessible place.
1/2” Capacity Reversible Pistol Grip Drill
Model No/Nos Serial No (if any)
UT8818
RPM
750
Cycles Per Min
Product Nett Weight Recommended Use Of
2.02
0.92
Recommended Working Recommended Minimum Maximum
Personal Safety Equipment Use - Safety Glasses Use - Safety Gloves Use - Safety Boots Use - Breathing Masks Use - Ear Protectors
lbs Kg
Air Pressure
Balancer Or Support
No
6.3 n/a
7.0
bar bar bar
90
n/a
100
Yes
Foreseen Use Of Tool
This drill is designed for the purpose of drilling holes in all types of materials, i.e. metals, wood, stone, plastics etc. using drilling bits designed for this purpose. It may be used with other forms of cutting tools, polishing devices or for sanding using coated abrasive products. Before using any such products first check with the manufacturer their suitability for use with this type of drill. Do not use bonded abrasive products (i.e. grinding wheels) or saw blades or any device which has a permitted safe working speed less than the free speed of the drill. Do not use this drill for any other purpose than that specified without consulting the manufacturer or the manufacturer's authorised supplier.
Work Stations
The tool should only be used as a handheld hand operated tool. It is always recommended that the tool is used when standing on the solid floor. It can be used in other posi­tions but before any such use, the operator must be in a secure position having a firm grip and footing and be aware that the drill can develop a torque reaction see section "Operating".
Recommended Hose Bore
Ins M/M Ft M
3/8 10 30 10
Recommended Max.
Hose Length
Noise Level Sound Pressure Level 76.0 dB(A)
PSI
Test Method Tested in accordance with Pneurop
PSI
test code PN8NTC1 and ISO Standard 3744
PSI
Vibration Level
Less than 2.5 Metres / Sec²
Test Method Tested in accordance with ISO
standard 8662/1
Putting Into Service
Air Supply
Use a clean lubricated air supply that will give a measured air pressure at the tool of 90 p.s.i./6.3 bar when the tool is running with the trigger fully depressed. Use recommended hose size and length. It is recommended that the tool is connected to the air supply as shown in figure 1. Do not connect the tool to the air line system without incorporating an easy to reach and operate air shut off valve. The air supply should be lubricated. It is strongly recommended that an air filter, regulator, lubricator (FRL) is used as shown in Figure 1 as this will supply clean, lubricated air at the correct pressure to the tool. Details of such equipment can be obtained from your supplier. If such equipment is not used then the tool should be lubricated by shutting off the air supply to the tool, depressurising the line by pressing the trigger on the tool. Disconnect the air line and pour into the intake bushing a teaspoonful (5ml) of a suitable pneumatic motor lubricating
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oil preferably incorporating a rust inhibitor. Reconnect tool to air supply and run tool slowly for a few seconds to allow air to circulate the oil. If tool is used frequently lubricate on daily basis and if tool starts to slow or lose power. It is recommended that the air pressure at the tool whilst the tool is running is 90 p.s.i./6.3 bar. The tool can run at lower and higher pressures with the maximum permitted working air pressure of 100 p.s.i./7.0 bar.
reassemble in the reverse order. When assembling the gear sets (28,29, 30,31,32,33 & 34) use lubricating oil on all the gear parts. On completing assembly, ensure that all parts are locked tight and the spindle rotates and the lever throttle. Connect tool to suitable air supply and operate tool slowly for a few seconds and reset for operation required. Refer to section on Operation Instructions.
Operating
Select suitable drill bit, insert the shank into the drill chuck as far as possible and tighten chuck with key supplied making sure that the shank of the device is securely clamped centrally between the three chuck jaws. Remove chuck key. When drilling holes of all sizes it is advised to use a pointed punch to mark the centre at which the hole is to be drilled as this will provide a starting point for the drill tip. This procedure will prevent the drill bit from skidding, ensure that the hole is drilled where intended and help to prevent drill breakage when using small drills. When drilling, particularly with small diameter drills, always try to ensure that load applied to the drill is such that the drill bit is always at right angles to the hole being drilled. Do not force the drill but allow it to cut. When drilling always adopt a firm posture to be able to counteract any sudden movement of the drill due to torque reaction. Such torque reaction can occur when the drill stalls due to a too heavy load being applied or the material being too hard or tough. The torque reaction can occur when the drill breaks through the material being drilled, particularly on sheet metal. Always use eye protection and hand protection is advised, particularly when drilling holes in metals where the material being removed from the hole is in the form of long sharp strips. Do not tie the drill chuck key to the drill as the attaching device i.e. string or chain could become entangled with the rotating chuck and bit etc. If using an abrasive device, drilling stone or performing any operation where dust is created, it is recommended to use a breathing mask. Always ensure that the material to be drilled is firmly fixed to prevent its movement. It is also recommended that when drilling holes of large diameter to first pre drill a hole of smaller diameter as this will reduce effort required to drill the hole and minimise torque reaction.
Dismantling & Assembly Instructions
Disconnect the tool from the air supply, To remove the chuck use a cross head screwdriver and remove the set screw (39-1) then unscrew the chuck from the anvil (37). Use a 17mm spanner to undo the air inlet (42) and second silencer (44) then with a small hook pull out the o ring (11) and silencer (43). Unscrew clutch housing (36) using a 25mm open spanner then remove the internal gear (34) pull out gear set (30, 29 & 28). Pull out the motor assembly, tap the rotor (22) to loosen the assembly, remove front plate (24) and bearing (25) from the front plate (24) remove rotor blades (23) cylinder (20) then remove the end plate (19) and push out the bearing (18) from the end plate (19) using a4.1mm diameter roll stick take out screw (16) and remove switch (17) them remove the valve (15) o`ring (14) and spring (13). Unscrew cap screw (10) and remove button (9) pull out valve pin (6) from pistol housing (1) then pick out parts (8, 8-1, 5, 6, 4 & 7) in sequence.
Reassembly
Clean all parts and examine for wear and cracks, etc. and replace as necessary. Look in particular for wear and cuts on O-rings, wear on rotor blades and wear on bearing (18) and (25). Make sure that the faces of end plates (24) and (19) that about cylinder (20) are flat and free from burrs. The height of the rotor (22) must be lower than the height of the cylinder (20) otherwise the motor will not run. Lap on a flat fine grade of abrasive paper if necessary. Use only manufacturer or authorized distributor supplied spare parts. Lightly coat all parts with suitable pneumatic tool lubrication oil and
Safety Rules When Using A Drill
1) Read all the instructions before using this tool. All operators must be fully trained in its use and aware of these safety rules. All service and repair must be carried out by trained personnel.
2) Always select a suitable cutting, abrasive device suitable for use with this drill.
3) Always shut off the air supply to the drill and depress the trigger to exhaust air from the feed hose before fitting, adjusting or removing the device. Remove drill chuck.
4) Always adopt a firm footing and/or position and be aware of torque reaction developed by the drill.
5) Use only correct spare parts.
6) Check hose and fittings regularly for wear. Do not carry the tool by its hose and ensure that the hand is remote from the on/off valve (trigger) when carrying the tool with air supply connected.
7) Do not exceed maximum recommended air pressure. Avoid low air pressures as this will allow the drill to stall more easily and develop torque reaction.
8) Use safety equipment as recommended.
9) The tool is not electrically insulated. Do not use where there is a possibility of coming into contact with live electricity, gas pipes, water pipes, etc. Check the area of operation before performing the operation.
10) Take care against entanglement of moving parts of the tool with clothing, ties, hair, cleaning rags, etc. This will cause the body to be moved towards the work process and can be very dangerous.
11) Do not attempt to hold or guide the drill chuck when the tool is running. Keep hands clear of the drilling process.
12) Use only compressed air at recommended conditions.
13) Do not attempt to fit attachments, i.e. for sawing, hedge cutting, grinding, chain sawing, etc.
14) If the tool appears to malfunction remove from use immediately and arrange for service and repair.
15) If an additional side handle is fitted to the tool ensure that it is correctly positioned and fixed securely.
16) If the drill is used with a balancer or other suspension device ensure that it is fixed securely.
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