Universal Air Tools UT5766 User Manual

Operator Instructions

Air Pressure

Recommended Working

6.3

bar

90

PSI

Recommended Minimum

n/a

bar

n/a

PSI

Maximum

7.0

bar

100

PSI

Personal Safety Equipment

Use - Safety Glasses

Yes

Use - Safety Gloves
Use - Safety Boots
Use - Breathing Masks

Yes

Use - Ear Protectors

Includes - Foreseen Use, Work Stations, Putting Into Service, Operating,
Dismantling, Assembly and Safety Rules

Important

Read these instructions carefully before installing, operating,
servicing or repairing this tool. Keep these instructions in a safe
accessible place.

Manufacturer/Supplier Product Type

Universal Air Tool Company Limited

60mm Belt Sander

Unit 8
Lane End Industrial Park
High Wycombe
Bucks

Model No/Nos Serial No

UT5766

HP14 3BY

Tel No Fax No[phone] [phone]

RPM

7000

Cycles Per Min

Product Nett Weight

2.4

1.1

lbs
Kg

Recommended Use Of

Balancer Or Support

No

Foreseen Use of the Tool

The tool is designed for the purpose of cleaning or sanding of materials
using a continuous abrasive belt. Belts are available in various grades to
suit fine finishing or fast material removal.
Do not use the tool for any other purpose than that for which it was
designed. Do not modify this tool for any other use or for its use as a belt
sander without first consulting the manufacturer or the manufacturer’s
authorised distributor.

Work Stations

The tool should only be used as a hand held hand operated tool. It is
always recommended that the tool is used when standing on a solid
floor. It can be used in other positions but before any such use the
operator must be in a secure position having a firm grip and footing and
be aware of the safety rules to be obeyed when using the sander.

Recommended Hose Bore

Size - Minimum

Ins M/M Ft M

3/8 10 30 10

Recommended Max.

Hose Length

Noise Level Sound Pressure Level 86.8 dB(A)

Test Method Tested in accordance with Pneurop

test code PN8NTC1

Vibration Level

1.43

Metres / Sec²

Test Method Tested in accordance with ISO

standard 8662

valve. The air supply should be lubricated. It is strongly recommended
that an air filter, regulator, lubricator (FRL) is used as shown in Figure 1
as this will supply clean, lubricated air at the correct pressure to the tool.
Details of such equipment can be obtained from your supplier. If such
equipment is not used then the tool should be lubricated by shutting off
the air supply to the tool, depressurising the line by pressing the trigger
on the tool. Disconnect the air line and pour into the intake bushing a
teaspoonful (5ml) of a suitable pneumatic motor lubricating oil
preferably incorporating a rust inhibitor. Reconnect tool to air supply
and run tool slowly for a few seconds to allow air to circulate the oil. If
tool is used frequently lubricate on daily basis and if tool starts to slow or
lose power.
It is recommended that the air pressure at the tool whilst the tool is
running is 90 p.s.i./6.3 bar. The tool can run at lower and higher
pressures with the maximum permitted working air pressure of 100
p.s.i./7 bar.

Putting Into Service

Air Supply

Use a clean lubricated air supply that will
give a measured air pressure at the tool
of 90 p.s.i./6.3 bar when the tool is
running with the trigger fully depressed.
Use recommended hose size and
length. It is recommended that the tool
is connected to the air supply as shown
in figure 1. Do not connect the tool to
the air line system without incorporating
an easy to reach and operate air shut off

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Operating

Select a suitable abrasive belt of the required grade. The belt size for this
tool is 60 mm wide x 260 mm circumference (continuous belt) and is
available in various grades. The coarseness of the grit decreases as the
grade number increases, for example 40 is coarse and 120 very fine.
Fit the belt ensuring that it sits centrally on the drive roller and the idle
roller.
Apply the sander lightly to the work and allow the belt to do the work.
Take great care when sanding around sharp edges and corners to
avoid snagging and belt damage or breakage. It is always
recommended to use safety glasses and a breathing mask. The
sanding of certain materials may create a hazardous dust which may
require special breathing equipment. Check before using the tool.
Even if the tool has a low noise level, the actual sanding process may
create a noise such that hearing protectors should be worn.
If there are sharp edges on the material being sanded then safety gloves
are recommended.
Do not continue to use belts that are clogged or worn as this will make
the sanding process inefficient and the need to apply unnecessarily high
loads to the tool.
Only use belts of the dimensions specified. To use an incorrect belt will
either cause it to break or fly off. Both occurrences could be dangerous.

Tool Maintenance

It shall be the tool owner’s and/or employer’s responsibility to assure
that tools are maintained in a safe operating condition. Tool
maintenance and repair shall be performed by authorised, trained,
competent personnel. Tools shall be disconnected from their
compressed air supply before repairs are attempted. Repairs shall be
consistent with the manufacturer’s recommended procedures. Tool,
hoses and fittings shall be replaced if unsuitable for safe operation. It
shall be the tool owner’s and/or employer’s responsibility to keep
required rating markings and warnings on the tool in legible condition.

on/off valve is incorporated in the air supply.

17) Take care that the tool exhaust air does not cause a problem or
blows on another person.

18) Never lay a tool down unless the working attachment has stopped
moving.

Safety Rules For A Sander

1) Read all the instructions before using this tool. All operators must be
fully trained in its use and aware of these safety rules.

2) Do not exceed the maximum working air pressure.

3) Use personal safety equipment.

4) Use only compressed air at the recommended conditions.

5) If the tool appears to malfunction remove from use immediately and
arrange for service and repair.

6) If the tool is used with a balancer or other support device ensure that
it is fixed securely.

7) Always keep hands away from the working attachment fitted to the
tool.

8) The tool is not electrically insulated. Never use the tool if there is any
chance of it coming into contact with live electricity.

9) Always when using the tool adopt a firm footing and/or position and
grip the tool firmly to be able to counteract any forces or reaction forces
that may be generated whilst using the tool.

10) Use only correct spare parts. Do not improvise or make temporary
repairs.

11) Do not lock, tape, wire, etc. the on/off valve in the run position. The
trigger/lever etc. must always be free to return to the ‘off’ position
when it is released.

12) Always shut off the air supply to the tool, and depress the
trigger/lever etc. to exhaust air from the feed hose before fitting,
adjusting or removing the working attachment.

13) Check hose and fittings regularly for wear. Replace if necessary. Do
not carry the tool by its hose and ensure the hand is remote from the
on/off control when carrying the tool with the air supply connected.

14) Take care against entanglement of moving parts of the tool with
clothing, ties, hair, cleaning rags, etc. This will cause the body to be
drawn towards the tool and can be very dangerous.

15) It is expected that users will adopt safe working practices and
observe all relevant legal requirements when installing, using or
maintaining the tool.

16) Do not install the tool unless an easily accessible and easily operable
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