Universal Air Tools UT5702 User Manual

Operator Instructions
Air Pressure
Recommended Working
6.3
bar
90
PSI
Recommended Minimum
n/a
bar
n/a
PSI
Maximum
7.0
bar
100
PSI
Personal Safety Equipment
Use - Safety Glasses
Yes
Use - Safety Gloves Use - Safety Boots Use - Breathing Masks
Yes
Use - Ear Protectors
Includes - Foreseen Use, Work Stations, Putting Into Service, Operating, Dismantling, Assembly and Safety Rules
Important
Read these instructions carefully before installing, operating, servicing or repairing this tool. Keep these instructions in a safe accessible place.
Manufacturer/Supplier Product Type
Universal Air Tool Company Limited Unit 8 Lane End Industrial Park High Wycombe Bucks
6” Dual Action Palm Sander - Central Vacuum
Model No/Nos Serial No
UT5702
HP14 3BY
Tel No Fax No(01494) 883300 (01494) 883237
10,000
Cycles Per Min
1301001 - 3712999
Product Nett Weight
1.3
0.6
lbs Kg
Recommended Use Of
Balancer Or Support
No
Foreseen Use of Tool
This tool is designed for the purpose of cleaning or sanding of a variety of materials typically metal, wood, plastic materials, etc. The dual rotary orbital action reduces the amount of abrasive grinding marks and hence is primarily a finishing sanding tool. It can be used with a variety of grades of 150 mm (6” diameter) abrasive discs which, according to pad fitted to the tool, can be self adhesive or Velcro attached. If fitted to the dust collecting system this should always be used. The system is required to be fixed to an external vacuum source. The machine fitted with dust collection should not be used with water. If use with water is required, water can act as a dust suppressor and the dust collector would not be required. Do not use the tool for any other purpose to that for which it has been designed and use only abrasive discs as described. Do not modify the tool for any other use or for its use as a sander without first consulting the manufacturer or his authorised distributor.
Recommended Hose Bore
Size - Minimum
Ins M/M Ft M
3/8 10 30 10
Recommended Max.
Hose Length
Noise Level Sound Pressure Level 88.5 dB(A)
Sound Pressure Level 99.5 dB(A)
Test Method Tested in accordance with BS EN ISO 15744:2008
Vibration Level
Uncertainty (K) 1.01
(a) 5.24
Metres / Sec² Metres / Sec²
Test Method Tested in accordance with BS EN ISO
28927-3:2009
Putting Into Service
Air Supply
Use a clean lubricated air supply that will give a measured air pressure at the tool of 90 p.s.i./6.3 bar when the tool is running with the trigger/lever fully depressed. Use recommended hose size and length. It is recommended that the tool is connected to the air supply as shown in figure 1. Do not connect the tool to the air line system without incorporating an easy to reach and operate air shut off valve. The air supply should be lubricated. It is strongly recommended that an air filter, regulator, lubricator (FRL) is used as shown in Figure 1 as this will supply clean, lubricated air at the correct pressure to the tool. Details of such equipment can be obtained from your supplier. If such equipment is not used then the tool should be lubricated by shutting off the air supply to the tool, depressurising the line by pressing the trigger on the tool. Disconnect the air line and pour into the intake bushing a teaspoonful (5ml) of a suitable pneumatic motor lubricating oil preferably
Work Stations
The tool should only be used as a hand held hand operated tool. It is always recommended that the tool is used when standing on a solid floor. It can be used in other positions but before any such use the operator must be in a secure position having a firm grip and footing and be aware of the safety rules to be obeyed when using the sander.
Page No 1
incorporating a rust inhibitor. Reconnect tool to air supply and run tool slowly for a few seconds to allow air to circulate the oil. If tool is used frequently lubricate on daily basis and if tool starts to slow or lose power. It is recommended that the air pressure at the tool whilst the tool is running is 90 p.s.i./6.3 bar. The tool can run at lower and higher pressures with the maximum permitted working air pressure of 100 p.s.i./7 bar.
Operating
Select a suitable abrasive disc (see Section "Foreseen use of the tool") and make sure that it is fixed securely to the tool. Connect to suitable air supply as recommended. Make sure that the side handle is tightened securely. Apply the sander lightly to the work and allow the abrasive disc to cut. Take great care when sanding around sharp edges and surfaces to avoid the disc snagging i.e. the disc may be brought to an abrupt stop or considerably slowed that will cause the tool to kick in the hands. It is always recommended to use safety glasses and a breathing mask. The sanding of certain materials may create a hazardous dust which may require special breathing equipment. Check before using the tool. Even if the machine has a low noise level the actual sanding process may cause a noise level such that ear protectors will be required. If there are sharp areas on the material being sanded safety gloves are recommended. Do not continue to use abrasive discs that are worn or clogged. This will make the sanding process inefficient and the need to apply unnecessarily high forces to the tool. Do not use undersized or oversized sanding discs. The disc should be no more than 1/4" larger in diameter that the pad, and not smaller than the pad.
13) Check hose and fittings regularly for wear. Replace if necessary. Do not carry the tool by its hose and ensure the hand is remote from the on/off control when carrying the tool with the air supply connected.
14) Take care against entanglement of moving parts of the tool with clothing, ties, hair, cleaning rags, etc. This will cause the body to be drawn towards the tool and can be very dangerous.
15) It is expected that users will adopt safe working practices and observe all relevant legal requirements when installing, using or maintaining the tool.
16) Do not install the tool unless an easily accessible and easily operable on/off valve is incorporated in the air supply.
17) Take care that the tool exhaust air does not cause a problem or blows on another person.
18) Never lay a tool down unless the working attachment has stopped moving.
19) Always check the speed of the attachment is higher than the speed of the tool.
20) Check speed of tool at regular intervals.
21) Check always that the material to be sanded may not cause a risk by being sanded, i.e. fire or explosion.
22) If self fixing discs are used, i.e. self adhesive or Velcro, always ensure the disc is fixed centrally to the pad.
Tool Maintenance
It shall be the tool owner’s and/or employer’s responsibility to assure that tools are maintained in a safe operating condition. Tool maintenance and repair shall be performed by authorised, trained, competent personnel. Tools shall be disconnected from their compressed air supply before repairs are attempted. Repairs shall be consistent with the manufacturer’s recommended procedures. Tool, hoses and fittings shall be replaced if unsuitable for safe operation. It shall be the tool owner’s and/or employer’s responsibility to keep required rating markings and warnings on the tool in legible condition.
Safety Rules For A Sander
1) Read all the instructions before using this tool. All operators must be fully trained in its use and aware of these safety rules.
2) Do not exceed the maximum working air pressure.
3) Use personal safety equipment.
4) Use only compressed air at the recommended conditions.
5) If the tool appears to malfunction remove from use immediately and arrange for service and repair.
6) If the tool is used with a balancer or other support device ensure that it is fixed securely.
7) Always keep hands away from the working attachment fitted to the tool.
8) The tool is not electrically insulated. Never use the tool if there is any chance of it coming into contact with live electricity.
9) Always when using the tool adopt a firm footing and/or position and grip the tool firmly to be able to counteract any forces or reaction forces that may be generated whilst using the tool.
10) Use only correct spare parts. Do not improvise or make temporary repairs.
11) Do not lock, tape, wire, etc. the on/off valve in the run position. The trigger/lever etc. must always be free to return to the 'off' position when it is released.
12) Always shut off the air supply to the tool, and depress the trigger/lever etc. to exhaust air from the feed hose before fitting, adjusting or removing the working attachment.
Page No 2
Loading...
+ 2 hidden pages