Tel No
(01494) 883300
(01494) 883237
Air Hydraulic Blind Riveter
Includes - Foreseen Use, Work Stations, Putting Into Service, Operating,
Operator Instructions Important
Read these instructions carefully before installing, operating,
servicing or repairing this tool. Keep these instructions in a safe
Vibration Level
Test Method
Tested in accordance with ISO
Less than 2.5
Test Method
Tested in accordance with Pneurop
test code PN8NTC1 and ISO Standard 3744
Dismantling, Assembly and Safety Rules
accessible place.
Manufacturer/Supplier Product Type
Universal Air Tool Company Limited
Unit 8
Lane End Industrial Park
High Wycombe
Bucks
HP14 3BY
(Vacuum System)
Model No/Nos Serial No
UT180R (1/4”)
UT190R (3/16”)
Fax No
Product Nett Weight Recommended Use Of
Kg lbs
UT180R
UT190R
2.00 4.40
1.80 3.96
Air Pressure
Recommended Working
Recommended Minimum
Maximum
Balancer Or Support
No
bar
6.3
bar
n/a
7.0
bar
n/a
100
90
PSI
PSI
PSI
Recommended Hose Bore
Size - Minimum
Ins M/M Ft M
3/8 10 30 10
Noise Level
Personal Safety Equipment
Use - Safety Glasses
Use - Safety Gloves
Use - Safety Boots
Use - Breathing Masks
Use - Ear Protectors
Yes
standards 8662 Part 1
RPM
Cycles Per Min
Recommended Max.
Hose Length
Sound Pressure Level 70.5 dB(A)
Sound Power Level 82.4 dB(A)
Metres / Sec²
Foreseen Use of the Tool
This tool is designed to place blind rivets, also known as pop rivets in
pre-formed holes in sheet metal. The rivets are set in the sheet by a
pulling force exerted by the tool under the action of a hydro-pneumatic
cylinder. Upon placing the rivet correctly in the sheet, the stem of the
blind rivet will break off when the rivet is placed. Do not use the tool for
any other purpose than that for which it was designed unless first
consulting the manufacturer or the manufacturer’s authorised
representative.
Do not modify the tool for any other purpose or its use as a blind rivet
installation tool without first consulting the manufacturer or the
manufacturer’s representative.
Work Stations
The tool should only be used as a handheld, hand operated tool. It is
always recommended that the tool is used when standing on a solid
floor. It can be
used in other
positions but
before any such
use, the operator
must be in a
secure position
having a firm grip
and footing and
be aware of a
reaction force on
the hand as
result of the tool
doing work.
Putting Into Service
Air Supply
Use a clean lubricated air supply that will give a measured air pressure
at the tool of 90 p.s.i./6.3 bar when the tool is running with the trigger
fully depressed. Use recommended hose size and length. It is
recommended that the tool is connected to the air supply as shown in
figure 1. Do not connect the tool to the air line system without
incorporating an easy to reach and operate air shut off valve. The air
supply should be lubricated. It is strongly recommended that an air filter,
regulator, lubricator (FRL) is used as shown in Figure 1 as this will supply
clean, lubricated air at the correct pressure to the tool. Details of such
equipment can be obtained from your supplier. If such equipment is not
used then the tool should be lubricated by shutting off the air supply to
the tool, depressurising the line by pressing the trigger on the tool.
Disconnect the air line and pour into the intake bushing a teaspoonful
(5ml) of a suitable pneumatic motor lubricating oil preferably
incorporating a rust inhibitor. Reconnect tool to air supply and run tool
Page No 1
slowly for a few seconds to allow air to circulate the oil. If tool is used
frequently lubricate on daily basis and if tool starts to slow or lose power.
It is recommended that the air pressure at the tool whilst the tool is
running is 90 p.s.i./6.3 bar. The tool can run at lower and higher
pressures with the maximum permitted working air pressure of 100
p.s.i./7.0 bar.
Operating
Connect the tool to a clean supply of compressed air set at the right
pressure. Ensure that the tool is equipped with the correct nose
equipment to fit the rivet being placed. It is necessary to match the nose
equipment to the diameter size of the rivet being placed.
To place rivets with the tool, insert the rivet body into the prepared hole
in the application, apply the tool so that the stem of the rivet enters the
nose of the tool, press the tool and rivet firmly against the application,
pull the trigger and the rivet will place. If the stem of the rivet fails to break
off, it may be necessary to increase the supplied air pressure up to the
maximum pressure allowed for the tool of 100 p.s.i. (7.0 bar).
Ensure that the broken off stem is clear of the nose end of the tool
before proceeding to place the next rivet.
Dismantling and Assembly Instructions
Disconnect tool from air supply.
Using spanners (62) provided, unscrew frame head (38) and
nosepiece (37) from (37-2) according to size fitted. Using 17mm and
19mm spanners unscrew jaw housing (39) by gripping jaw case end
(42). Pull out jaw pusher (41) from inside jaw case end (42) and pull out
jaw pusher spring (43). Grip case lock nut (46) and unscrew jaw case
end (42) and remove case washer ring (45) and case lock nut (46) from
end of oil piston (54). Unscrew parts (61), (60) and (59), then unscrew
frame cap (58) and note that when doing this it will release the load off
the compressed spring (56) so be prepared for this reaction. Using a
3mm pin knock out spring pin (34) and then using a 12mm spanner
unscrew trigger head (32) and remove parts (31), (30), (9) and (28).
Unscrew muffler (20) and remove retainer ring (27). Push a skewer into
the recess of the muffler and push out parts (21), (22), (23), (24), (25)
and (26). Turn the tool upside down and place it into a vice. Using
14mm and 10mm spanners undo parts (1) and (3-6), and remove
parts (3-5) and (2). Using a rubber mallet tap part (3) round the base,
and pull it off. Pull out the whole piston assembly parts (5), (6), (7), (7-1),
(8), (10), (10-1), (11-1) and, (14) using the special tool. Loosen (15)
and take down (29-6) and (14-1). If replacing these 2 parts please order
together. Empty out the hydraulic oil first then take out part (54). Then
empty out the hydraulic oil again.
Reassembly
Reassemble the tool in the reverse order.
Priming
Place the tool in a vertical position and unscrew oil tank plug (50) and
remove (49) oil seal washer. Fill with oil, use SAE10 using the provided
applicator, until the oil level reaches the bottom of the hole. Replace
parts (49) and (50).
9) Always when using the tool adopt a firm footing and/or position and
grip the tool firmly to be able to counteract any forces or reaction forces
that may be generated whilst using the tool.
10) Use only correct spare parts. Do not improvise or make temporary
repairs.
11) Do not lock, tape, wire, etc. the on/off valve in the run position. The
trigger/lever etc. must always be free to return to the 'off' position when
it is released.
12) Always shut off the air supply to the tool, and depress the
trigger/lever etc. to exhaust air from the feed hose before fitting,
adjusting or removing the working attachment.
13) Check hose and fittings regularly for wear. Replace if necessary. Do
not carry the tool by its hose and ensure the hand is remote from the
on/off control when carrying the tool with the air supply connected.
14) Take care against entanglement of moving parts of the tool with
clothing, ties, hair, cleaning rags, etc. This will cause the body to be
drawn towards the tool and can be very dangerous.
15) It is expected that users will adopt safe working practices and
observe all relevant legal requirements when installing, using or
maintaining the tool.
16) Do not install the tool unless an easily accessible and easily operable
on/off valve is incorporated in the air supply.
17) Take care that the tool exhaust air does not cause a problem or
blows on another person.
18) Never lay a tool down unless the working attachment has stopped
moving.
19) The tool should not be operated without the safety cap fixed to the
rear end of the tool.
20) Do not operate the tool if the frame head is not fitted.
21) Care must be taken to ensure that broken stems from the installed
rivets do not cause a hazard.
22) Excessive contact with hydraulic oil should be avoided. Wash
hands after any such contact.
Safety Rules For A Riveter
1) Read all the instructions before using this tool. All operators must be
fully trained in its use and aware of these safety rules.
2) Do not exceed the maximum working air pressure.
3) Use personal safety equipment.
4) Use only compressed air at the recommended conditions.
5) If the tool appears to malfunction remove from use immediately and
arrange for service and repair.
6) If the tool is used with a balancer or other support device ensure that
it is fixed securely.
7) Always keep hands away from the working attachment fitted to the
tool.
8) The tool is not electrically insulated. Never use the tool if there is any
chance of it coming into contact with live electricity.
Page No 2
UT180R
UT190R
1/4” Air Hydraulic Blind Riveter
3/16” Air Hydraulic Blind Riveter
Ref No UT180R UT190R Description
1 1800001 1800001 Safety Valve Assembly
2 1800002 1800002 Rubber Bottom
3 1800003 1800003 Air Cylinder Body
3-5 1800305 1800305 Washer (2)
3-6 1800306 1800306 Nut (2)
4 1800004 1800004 Liner
5 1800005 1900005 Nut
6 1800006 1800006 Washer
6-1 1800601 1800601 Washer
7 1800007 1800007 Air Piston
7-1 1800701 1800701 Crashworthy Washer
8 1800008 1800008 O-Ring
9 1800009 1800009 O-Ring (2)
10 1800010 1800010 O-Ring
10-1 1801001 1801001 O-Ring (2)
11 1800011 1800011 O-Ring Depressor
11-1 1801101 1801101 O-Ring Depressor (2)
13 1800013 1800013 Tube
14 1800014 1800014 Rod
14-1 1801401 1801401 Rod (2)
15 1800015 1800015 Stem Nut
17 1800017 1800017 Backup-Up Ring (2)
18 1800018 1900018 O-Ring (4)
19 1800019 1800019 Stem
20 1800020 1800020 Muffler
21 1800021 1800021 Pad
22 1800022 1800022 O-Ring (4)
23 1800023 1800023 Cage (4)
24 1800024 1800024 Spring
25 1800025 1800025 Valve
26 1800026 1800026 Valve Cap
27 1800027 1800027 Reatining Ring
28 1800028 1800028 Valve Piston
29 1800029 1800029 Handle Body
29-6 1802906 1802906 Nut Stand
29-8 1802908 1802908 Handle Sheath
30 1800030 1800030 O-Ring
Ref No UT180R UT190R Description
31 1800031 1800031 Trigger Insert
32 1800032 1800032 Trigger Head
33 1800033 1800033 Trigger
34 1800034 1800034 Spring Pin
35 1800035 1800035 O-Ring
36 1800036 1800036 O-Ring
37 1800037 1900037 Nosepiece (3/16")
37-1 1803701 1903701 Nosepiece (5/32")
37-2 1803702 1903702 Nosepiece (1/8")
37-3 1903703 Nosepiece (3/32")
38 1800038 1900038 Frame Head
39 1800039 1900039 Jaw Case Front Tart
40 1800040 1900040 Jaw (3)
41 1800041 1900041 Jaw Pusher
42 1800042 1900042 Jaw Pusher Coupler
43 1800043 1900043 Spring
44 1800044 1900044 Piston Shaft
45 1800045 1800045 Case Washer
46 1800046 1800046 Case Lock Nut
49 1800049 1800049 Oil Seal Washer
50 1800050 1800050 Hexagon Socket Screw
51 1800051 1800051 Hook
52 1900052 Spring
53 1800053 1900053 Oil Cylinder Body
54 1800054 1900054 Piston Rod II
55 1800055 1900055 Bu-Ring
56 1800056 1900056 O-Ring (2)
57 1800057 1900057 O-Ring
58 1800058 1900058 Frame Cap Nut
59 1800059 1800059 Spent Mandrel Bottle
60 1800060 1800060 O-Ring
61 1800061 1800061 Mandrel Bottle Adaptor
61-1 1806101 1806101 Silencer
62 1800062 1900062 Spanner
63 1800063 1900063 Spanner Cage
64 1800064 1800064 Oil Can
65 1800065 1800065 Shutoff Valve
Mar 2006 Ver 1.00
Page No 3
Accessories
Declaration of Conformity
Universal Air Tool Company Limited
Unit 8, Lane End Industrial Park, High Wycombe, Bucks, HP14 3BY, England
declare under our sole responsibility that the product
Models UT180R/UT190R Air/Hydraulic Riveters, Serial Number
to which this declaration relates is in conformity with the following standard(s) or other normative document(s)
EN792 (Draft), EN292 Parts 1 & 2, ISO 8662 Part 1, Pneurop PN8NTC1
following the provisions of
89/392/EEC as amended by 91/368/EEC & 93/44/EEC Directives
Lane End D.H.Moppett (Man. Director)
Place and date of issue Name and signature or equivalent marking of authorized person
Notes
Distributor
This document may not be copied wholly or in part by anyone without the consent of the Directors of Universal Air Tool Company Limited
Designed & Written in the U.K.
©Copyright of Universal Air Tool Company Limited, established in the United Kingdom, 1994
Page No 4
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