Universal Air Tools UT021A User Manual

Operator Instructions Important
4
Includes - Foreseen Use, Work Stations, Putting Into Service, Operating, Dismantling, Assembly and Safety Rules
Manufacturer/Supplier Product Type
Universal Air Tool Company Limited Unit 8 Lane End Industrial Park High Wycombe Bucks HP14 3BY
Tel No Fax No
(01494) 883300 (01494) 883237
Read these instructions carefully before insta lling, operating, servicing or repairing this tool. Keep these instructions in a safe accessible place.
10mm Stapler
Model No/Nos Serial No
UT021A (HP021)
RPM
N/A
Cycles Per Min
N/A
Product Nett Weight
2.42
1.1 3/8 10 30 10
Recommended Working Recommended Minimum Maximum
Use - Safety Glasses Use - Safety Gloves Use - Safety Boots Use - Breathing Masks Use - Ear Protectors
lbs Kg
Air Pressure
Perso n a l Sa fe t y E q ui pm en t
Foreseen Use of Tool
This tool is designed for the purpose of driving staples for only the sizes as indicated in the section Operating”. Do not use the tool for any other purpose. Do not modify the tool to be used for any other purpose or for its use as a stapler without first agreeing any such modifications with the manufacturer or an authorised distributor.
Work Stations
The tool should only be used as a handheld, hand operated tool. It is always recommended that the tool is used when standing on a solid floor. It can be used in other positions but before any such use, the operator must be in a secure position having a firm grip and footing and be aware of a reaction force on the hand as result of the tool doing work.
Recommended Use Of
No
6.3
bar
90
PSI
n/a
7.0
bar bar
Yes
Yes
n/a
100
PSI PSI
Recommended Hose Bore
Size - Minimum
Ins M/M Ft M
Noise Level
Sound Pressure Level 88.4 dB(A) Peak C Level 116.0 dB(A)
Test Method
Tested in accordance with ISO
Standard 3744
Vibration Level
Test Method
Tested in accordance with ISO
standard 8662/1
system without incorporating an easy to reach and operate air shut off valve. The air supply should be lubricated. It is strongly recommended that an air filter, regulator, lubricator (FRL) is used as shown in Figure 1 as this will supply clean, lubricated air at the correct pressure to the tool. Details of such equipment can be obtained from your supplier. If such equipment is not used then the tool should be lubricated by shutting off the air supply to the tool, depressurising the line by pressing the trigger on the tool. Disconnect the air line and pour into the intake bushing a teaspoonful (5ml) of a suitable pneumatic motor lubricating oil preferably incorporating a rust inhibitor. Reconnect tool to air supply an d run tool slowly for a fe w seconds to allow a ir to circulate the oil. If tool is used frequently lubricate on daily basis and if tool starts to slow or lose power. It is recommended that the air pressure at the tool whilst the tool is running is 90 p.s.i./6.3 bar. The tool can run at lower and higher pressures with the maximum permitted working air pressure of 100 p.s.i./7.0 bar.
Recommended Max.
.4
Hose Length
Metres / Sec²
Putting Into Service
Air Supply
Use a clean lubricated air supply that will give a measured air pressure at the tool of 90 p.s.i./6.3 bar when the tool is running with the trigger fully depressed. Use recommended hose size and length. It is recommended that the tool is connected to the air supply as show n in fig ure 1. Do not connect the tool to the air line
Page No 1
Operating
Disconnect tool from air supply.
Dismantling & Assembly Instructions
Disconnect tool from air supply. Grip body (19) in a vice fitted with soft jaws and remove air plug (32). Take out 2 off screws (38) and operate click lever (37) and slide of f st aple g uide un i t (43) . Sli d e o f f p ush er ( 4 2 ) an d disengage from each end of pusher spring (41). Unscrew nut (36) from hex bolt (1) and remove both items. Unscrew 2 off screws(1) and remove spacer (34) and pull off magazine unit (35) with driver guide (44). Remove ‘E’ ring (30) and pull out stepped pin (39) and remove click lever (37) and coil spring (40). Remove a second ‘E ring (30) and pull out stepped pin(22) and take off trigger (21), spring (29) and unscrew trigger valve guide (27) and separate seal (23), trigger valve head (24), trigger valve stem (25) and O-rings (26) and (28). Take out 4 off screws (1) and remove exhaust cover (2), spring (3) and seal (4). Remove O-ring (16) and pipe (17) and O-ring (18) from body (19). Take off cylinder cap unit (5) and remove O-rings (6) and (7) from it. Pull out piston assembly (31) and head piston valve (9). Remove O-ring (33) from piston assembly (31) and flat washer (8), piston stop (10) and O-rings (11) and(12) from head piston valve (9). Remove c ollar (13), cylinder (14) and bum per(15) from body (19) and remove O-ring (11) from cylinder (14).
Reassembly
Clean and examine all parts, particularly seals and O-rings for wear and reassemble in the reverse order. Use only manufacturer or authorised distributor supplied spare parts.
Page No 2
Safety Rules When Using a Stapler
1) Read all the instructions before using this tool. All operators must be fully trained in its use and aware of these safet y rules.
2) Do not exceed the maximum working air pressure.
3) Use personal safety equipment.
4) Use only compressed air at the recommended conditions.
5) I f the too l appea rs to mal functio n remove f rom use immediately and arrange for service and repair.
6) If the tool is used with a balancer or other support device ensure that it is fixed securely.
7) Always keep hands away from the working attachment fitted to the tool.
8) The tool is not electrically insulated. Never use the tool if there is any chance of it coming into contact with live electricity.
9) Always when u sing the tool a dopt a firm footing and/or position and grip the tool firmly to be able to counteract any forces or reaction forces that may be generated whilst using the tool.
10) Use only correct spare parts . Do not improvise or make temporary repairs.
11) Do not lock, tape, w ire, etc. the on/off va lve in the run
Loading...
+ 2 hidden pages