Universal Air Tools HP180LI User Manual

Operator Instructions
Includes - Foreseen Use, Work Stations, Putting Into Service, Operating, Dismantling, Assembly and Safety Rules
Important
Read these instructions carefully before installing, operating, servicing or repairing this tool. Keep these instructions in a safe accessible place.
Manufacturer/Supplier Product Type
Universal Air Tool Company Limited Unit 8 Lane End Industrial Park High Wycombe Bucks
18V Lithium-Ion Cordless 1/2” Impact Wrench
Model No/Nos Serial No
HP180LI
HP14 3BY
Tel No Fax No(01494) 883300 (01494) 883237
RPM
1,800
Product Nett Weight
7.04
3.20
Vibration Level
lbs Kg
Recommended Use Of
Balancer Or Support
No
a =12.8 & K = 1.5 m/sec²
Test Method Tested in accordance with BS EN 60745
2-axis test standard = 5.89 m/sec
Noise Level Sound Pressure Level 85.2 dB(A)
Test Method Tested in accordance with
BS EN 60745
Personal Safety Equipment
Use - Safety Glasses Yes
Use - Safety Gloves Yes
Use - Safety Boots
Use - Breathing Masks
Use - Ear Protectors Yes
Foreseen Use Of Tool
The impact wrench is designed for the tightening and loosening of threaded fasteners within the range as specified by the manufacturer. It should only be used in conjunction with suitable impact type 1/2" square female drive nut running sockets. Only use sockets which are of the impact type. It is allowed to use suitable extension bars, universal joints and socket adaptors between the square output drive of the impact wrench and the square female drive of the socket. Do not use the tool for any other purpose than that specified without consulting the manufacturer or the manufacturer's authorised supplier. To do so may be dangerous. Never use an impact wrench as a hammer to dislodge or straighten cross threaded fasteners. Never attempt to modify the tool for other uses and never modify the tool for even its recommended use as a nutrunner.
Work Stations
The tool should only be used as a handheld hand operated tool. It is always recommended that the tool is used when standing on the solid floor. It can be in other positions but before any such use, the operator must be in a secure position having a firm grip and footing and be aware that when loosening fasteners the tool can move quite quickly away from the fastener being undone. An allowance must always be made for this rearward movement so as to avoid the possibility of hand/arm/body entrapment.
Warning
Important Safety Instructions For Charger & Battery
1. To reduce risk of injury, charge only specific type rechargeable batteries. Other types of batteries may burst causing personal injury and damage.
2. Before using battery charger, read all instructions and cautionary markings on batteries, chargers and products using batteries.
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3. Do not expose charger to rain or snow.
4. To reduce the risk of damage to electric plug and cord, pull by plug rather than cord when disconnecting charger.
5. Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to persons.
6. Make sure cord is located so that it will not be stepped on, tripped on, tripped over, or otherwise subjected to damage or stress.
7. Do not operate a charger with damaged cord or plug. Replace them immediately.
8. Do not operate charger in rain or snow.
9. To reduce risk of electric shock, unplug charger from outlet before attempting any maintenance or cleaning. Turning off controls will not reduce this risk.
10. Do not disassemble charger or battery cartridge, take it to a qualified service center while repair is required. Incorrect reassembly may result in a risk of electric shock or fire.
Additional Charger & Battery Safety Rules
1. Do not charge battery cartridge when temperature is below 0°C (32°F) or above 40°C (104°F).
2. Do not attempt to use a set-up transformer, an engine generator or DC power receptacle.
3. Do not allow anything to cover or clog the charger vents.
4. Always cover the battery terminals with the battery cover when the battery cartridge is not used.
5. Do not short the battery cartridge. A battery short can cause large current flow, overheating, possible burns and even a breakdown: Do not touch the terminals with any conductive material. Avoid storing battery cartridge in a container with other metal objects such as nails, coins, etc. Do not expose battery cartridge to water or rain,
6. Do not store the machine and battery cartridge in locations where the temperature may reach or exceed 50°C (122°F).
7. Do not incinerate the battery cartridge even if it is severely damaged or completely worn out. The battery cartridge can explode in a fire.
8. Be careful not drop, shake or strike battery.
9. Do not charge inside a box or container of any kind. The battery must be placed in a well ventilated area during charging.
10. The charger should be cooled at least one hour after continuous charging three times.
General Operational Precautions
1. Consider work area environment. Do not expose tools to rain. Do not
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use tools in damp or wet locations: keep work area well lit. Do not use tools in the present of flammable liquids or gases.
2. Guard against electric shock. Avoid body contact with earthed or grounded surfaces.
3. Keep children away. Do not let visitors touch the tools or extension cord. All visitors should be kept away from work area.
4. Store idle tools. When not in use, tool should be stored in a dry locked up place, out or reach of children.
5. Do not force the tool. It will do the job better and safer at the rate for which it was intended.
6. Do not abuse the cord. Never yank the cord to disconnect it from the socket. Keep the cord away form heat, oil and sharp edges.
7. Avoid unintentional starting. Ensure switch is off when plugging in.
8. Use outdoor extension leads. When tools is used outdoors only extension cords intended for out door use and so marked.
9. Stay alert. Watch what you are doing: Use common sense. Do not operate tool when you are tired. Check for damaged parts. Before further use of the tool, if a guard or other part is damaged should be carefully checked to determine that it will operate properly and perform its intended function.
10. Check for alignment of moving parts, blinding of moving parts, breakage of parts, mounting and any other condition that may affect its operation.
11. A guard or other parts that are damaged should be properly repaired or replaced by an authorized service centre unless otherwise indicated in this instruction manual. Have defective switches replaced by an authorized service centre. Do not use tool if switch does not turn it on and off.
12. To ensure the designed operational integrity of power tools, do not remove installed cover or screws.
13. Do not touch movable parts or accessories unless the power source has been disconnected.
14. Use your tool at lower input than specified on the nameplate, otherwise, the finish may be spoiled and working efficiency reduced by motor overload.
15. Do not wipe plastic parts with solvent. Solvents such as gasoline, thinner, benzene, carbon tetrachloride, alcohol, ammonia and oil containing chloric annex may damage and crack plastic parts. Wipe plastic parts with a soft cloth lightly dampened with soap water.
either does not comply or is defective. Please contact your retailer.
11. Plug charger into a100-240V a.c outlet only.
Battery Pack LED Status
Push the button on the Battery Pack to see the current status.
LED Indicator Remaining Capacity (RC)
LED 1 (green) 0-25% LED 1, 2 (green) 26-50% LED 1, 2, 3 (green) 51-75% LED 1, 2, 3, 4 (green) 76-100% LED 1 Blinking Fully Depleted LED 1, 2, 3, 4 Blinking Over Temperature (Too Hot)
Charger LED Status
Power On (Green light flashes slowly)
Battery Low (Red light stays illuminated)
Battery charged 80% (Green light flashes rapidly)
Battery charged 100% (Green light stays illuminated)
Battery Pack temperature is too hot or too cold (Red light flashes slowly)
Battery Pack malfunction (Red and Green lights stay illuminated)
Maintenance
Replaceable carbon brush
1. Loosen the nut counterclockwise.
2. Take out the carbon brush.
3. Insert the new carbon brush. Note: use only approved spare parts, otherwise you will damage the motor.
4. Tighten the nut clockwise.
Operating Instructions
Installing or removing battery cartridge
1. Always switch off the machine before insertion or removal of the battery pack.
2. To remove the battery pack, push the button on the battery pack and pull the tool unit from the battery pack in the direction.
3. To insert the battery pack, align the tool unit slides with the battery pack sliding groove and push the tool unit into place.
4. Do not force the battery pack in sliding it into tool unit. If the battery pack does not slide in easily, it is not being inserted correctly.
Charging
1. Your new battery pack is not charged. Charge it before use.
2. Plug the fast charger into the power source.
3. Slide the battery pack into the charger as the arrow direction shown on the charger.
4. Push the battery pack into place and make sure the red light on the charger is “ON”. The battery pack is now starting the charging cycle.
5. After the charging cycle is finished, the light will turn into green. The battery pack is now ready for use.
6. If you try to charge a battery pack from a just-operated machine, sometimes the charging light will not come on. If this occurs, let the battery pack cool for a while then re-insert it and try to charge again.
7. When you charge a new battery pack or a battery pack which has not been used for a long period, it may not accept a full charge. This is a normal condition and does not indicate a problem. You can recharge the battery pack fully after discharging it completely a couple of times.
8. While charging the second battery, allow the charger to cool down for 15 minutes before start the second charging process.
9. Unplug the charger from the power source after finish the charge.
10. If both red and green indicator lights are “ON” the battery pack
General Safety Rules
WARNING! Read all instructions Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term “cordless tool” in all of the warnings listed below refers to your battery-operated (cordless) power tool.
Work area
1. Keep work area clean and well lit. Cluttered and dark areas invite accidents.
2. Do not operate cordless tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Cordless tools can create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a cordless tool. Distractions can cause you to lose control.
Electrical safety
1. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
2. Do not expose cordless tools to rain or wet conditions. Water entering a cordless tool will increase the risk of electric shock.
Personal safety
1. Stay alert, watch what you are doing and use common sense when operating a cordless tool. Do not use a cordless tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating cordless tools may result in serious personal injury.
2. Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal
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