Manual Part Number: 8000-3488 Rev. D Release Date: 9-26-01
DHHS COMPLIANCE
The 3488 Radiographic X-ray Generator and its associated accessories are certified
components conforming to all applicable radiation performance standards as
outlined by the Food and Drug administration, Code of Federal Regulation, Title 21,
Subchapter J, at the Time of Manufacture.
EQUIPMENT COMPATIBILITY The Generator is a certifiable, UL listed
component for use in a diagnostic x-ray system. It is designed for use with a
tubestand and table which is not in itself a listed component.
TUBE LISTING
Varian/EIMAC Tubes Toshiba Tubes
Varian Rad 8 UX51H/39 UX53H/42
Varian Rad 74 UX52H/39
UX51H/42
UX52H/42
COMPATIBILITY LISTING
Tables
Tubestands Wallstands
EV100 5480 5062 P 3306B VS-200
FTT 5472 5062 3307B 3546E/7E
FTT / ITS 5470 6062 3308B 3546/7
5482 5070 6062 P 3309B
7062
Manufactured by a Company which is:
20VM
MEDICAL EQUIPMENT CLASSIFIED BY UNDERWRITERS LABORATORIES INC. WITH
RESPECT TO ELECTRIC SHOCK, FIRE, AND MECHANICAL HAZARDS ONLY.
Universal UNI-MATIC 325D Model 3488
TABLE OF CONTENTS
1. USER INFORMATION PAGE
A. CONTROL FEATURES…………………………….….................................3
B. HOW TO MAKE AN X-RAY EXPOSURE ..……………………................6
C. TECHNICAL INFORMATION .............……………………………............7
D. PREVENTIVE MAINTENANCE ......…………………………....................8
PERIODIC MAINTENANCE RECORD ......……………………….................9
ERROR CODES …………………………………………………………………10
TABLE A mAs DISPLAYCHART ……………………………………………..11
TABLE B TUBE LIMITS………………………………..................................... 12
2. INSTALLATION INSTRUCTIONS
A. ELECTRICAL SOURCE REQUIREMENTS ........…………………….......13
B. UNPACKING ………………………………………………………………….13
C. GENERAL ASSEMBLY NOTES ……………………………………………14
E. INTERCONNECTING CABLE.................…………………………….......... 16
F. PRELIMINARY CHECKS........................………………………………....... 18
G. CALIBRATION ……………………………………………………………….20
H. FINAL COMPLIANCE TESTS ……………………………………………...23
I. CERTIFICATION OF COMPATIBILITY ........…………………….......…...24
J. COMPLIANCE WITH U.L. REQUIREMENTS FOR STABILITY.………24
3. THEORY OF OPERATION
A. PREP OPERATION .................................……………………………………..25
B. ROTOR OPERATION ....................…………….……………………..............25
C. EXPOSURE OPERATION ..........…………………………………..................25
D. AEC OPERATION……………………………….…………………………….26
E. kVp SENSE AND DISPLAY' ...........................………………………………..26
F. mA SENSE AND DISPLAY …………………………………...........................26
G. AUTO LINE SENSE …………………………………………………………...27
H. FREEZE MODE .................................………………………………………….27
I. SCR SHORT SENSE ............................……………………………………........27
APPENDIX A: Schematic and Circuit Diagrams ...............……… … ………………………...........28
UNI-MATIC 325D Model 3488
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Universal UNI-MATIC 325D Model 3488
INTRODUCTION
The 3488 generator system covered in this manual will perform reliably when operated, maintained
and repaired in accordance with the instructions of this manual. It should be checked periodically
and repaired as necessary to insure reliable operation.
Universal Imaging cannot assume responsibility for any malfunction of this equipment resulting
from improper operation, maintenance or repair, or if any of its com p onents are damaged or
modified.
Anyone using this x-ray machine must know and understand the dangers of excessive radiation
exposure. This equipment is sold with the understanding that since its proper use and application is
in the hands of the operator and beyond the control of the manufacturer or his agents, that Universal
Imaging disclaims all responsibility for any injury resulting from improper use and application of
this equipment.
We at Universal Imaging are proud of our product and know your x-ray unit will provide many
years of useful and enjoyable service. Thank-you for selecting our equipment.
UNI-MATIC 325D Model 3488
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Universal UNI-MATIC 325D Model 3488
A. CONTROL FEATURES
DISPLAYS
- Indicates selected power values
and time. In the event or a system problem,
the mAs window will display error codes.
Refer to the "Error Codes" section of this
manual for details. SEE FIGURE 1-2 (A)
MAJOR kVp SELECTOR
- Adjusts kVp in
approximately 10 kVp increments. Turning
the selector clockwise will increase kVp. SEE
FIGURE 1-2 (B)
MINOR kVp SELECTOR
- Adjusts kVp in
approximately 1 to 2 kVp increments.
Turning the selector clockwise will increase
kV. SEE FIGURE 1-2 (C)
MILLIAMPERE SELECTOR
Provides selection of the tube current (mA)
and focal spot size. SEE
FIGURE 1-2 (D)
RADIOGRAPHIC SECONDS TIME
SELECTOR - Provides 23 step time selection
from .008 to 6 seconds(60 Hertz) or .010 to 7.2
seconds(50 Hertz). Turning the knob
clockwise increases the exposure time. SEE
FIGURE 1-2
(E)
PREP BUTTON
-initiates rotation of the
anode and boosts the tube filament current
from the standby level to the exposure level.
SEE FIGURE 1-2 (F)
EXPOSURE SWITCH
-When depressed,
initiates the exposure sequence. If depressed
without pressing the prep switch it will
initiate the prep cycle as shown above, then, at
the end of prep it will start the exposure cycle.
SEE FIGURE 1-2 (G)
BUCKY SWITCH
- Allows selection of either
the wall bucky, table bucky,or no bucky. SEE
FIGURE 1-2 (H)
KVp DISPLAY
– Provides a preexposure reading of the actual kVp which
will occur during the subsequent
exposure. This reading is compensated for
each mA selection. For this reason it is
important to set the mA selector (D) first.
SEE FIGURE 1-2 (A)
mAs DISPLAY
- Provides a pre-exposure
reading of the actual mAs which will
occur during the subsequent exposure.
TIME DISPLAY
- Provides a preexposure reading of the actual duration of
time which will occur with the subsequent
exposure.
LINE VOLTAGE COMPENSATOR
provides adjustment for voltage
variations in the power line. Rotate the
selector until the high and low line
indicators are out. SEE FIGURE 1-3 (K)
HIGH LINE AND LOW LINE
- Indicates
power line voltage. Either lamp
illuminated will indicate the need to
adjust the "Line Voltage Compensator,
"K" until the effected condition is
eliminated. Do not attempt to make Xray exposures if either a "High Line" or a
"Low Line" condition exists. If the line
voltage compensator cannot bring the
generator into the proper operating
range, discontinue use of the system and
notify the authorized service organization
in your area.
ON/OFF CIRCUIT BREAKER -
Controls
power to system, and provides additional
over current protection. SEE FIGURE 1-3
(L)
CAUTION
DO NOT OPERATE ANY
SELECTOR SWITCHES DURING
EXPOSURE
UNI-MATIC 325D Model 3488
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Universal UNI-MATIC 325D Model 3488
I
UNI-MATIC 325D CONTROL
Figure 1-2
UNI-MATIC 325D Model 3488
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Universal UNI-MATIC 325D Model 3488
UNI-MATIC CONTROL
UNI-MATIC 325D Model 3488
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Figure 1-3
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Universal UNI-MATIC 325D Model 3488
B. HOW TO MAKE AN X-RAY
EXPOSURE
NOTE
It is advisable to turn the system on
prior to processing the patient for the
x-ray examination. This will allow
sufficient warm-up time to allow the
circuitry to stabilize.
1. Turn the system ON and check the line
voltage by looking at the two line led
indicators on the front panel (I) Adjust the
line voltage compensator selector (K) until
both leds are out.
2. In order to prevent tube damage due to
thermal shock, preheat the tube anode by
perform the following procedure if the system
has not been energized for eight hours or if
the unit has been off for longer than two
hours and the technique to be used requires
high mA, high kVp and long times. Verify
that the preheat technique factors are below
the maximum limits of the load curve of the xray tube on this system.
Make first three exposures waiting
approximately 30 seconds between exposures
at:
75 kVp 200 mA 1 second(60 Hertz) or 0.9
seconds(50 Hertz) wait 60 seconds, then take 1
exposure at:
85 kVp 200mA 1/2 second(60 Hertz) or
0.48 seconds(50 Hertz) wait 60 seconds, then
take the last exposure at:
100 kVp 200 mA 1/4 second(60 Hertz) or
0.24 seconds(50 Hertz)
3. Select the mA desired (D), which must
always be selected prior to kVp.
CAUTION
Do not exceed the x-ray tube rating in
selection of technique factors. Refer to
the x-ray tube rating chart that is
supplied with the tube.
4. Select the kVp desired by observing the
kVp meter and adjusting the Major and
Minor kVp selectors.
5. Select the exposure time desired (E)
6. Depress the prep button (F) to boost the
tube filament current and initiate tube anode
rotation. These actions require approximately
1 second.
7. Depress the exposure button (G) and hold.
A audable alream and X-Ray lamp indicator
will signify the actual length of the exposure.
NOTE
It is permissible to depress the
exposure button only, A one second
time delay is built into the circuit.
UNI-MATIC 325D Model 3488
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Universal UNI-MATIC 325D Model 3488
C. TECHNICAL INFORMATION
Usable Range of Operation:
mA 50S, 100S, 150L, 200L, 300L kVp 40 - 125
in two kVp steps
Maximum Unit Rating:
300 mA @ 125 kVp
Rated Line Voltage:
240 VAC 60 Hz
240 VAC 50 Hz
Maximum Line Current at Rated Line
Voltage:
140 Amps(60 Hertz) or
168 Amps(50 Hertz)
Technique Factors Resulting in
Maximum Line Current:
300 mA @ 125 kVp
Maximum Line Regulation:
VN - VL x 100 =5%
VL
( @ 300 mA and 125 kVp)
VN -"No Load" Line voltage
VL - Line Voltage under full load
Duty Cycle
100 mA @ 125 kVp 4%
200 mA @ 125 kVp 2%
300 mA @ 125 kVp 1%
MAXIMUM DEVIATION
The maximum deviation given here for
individual control settings are broad and do
not reflect on the ability of the x-ray unit to
conform with the Reproducibility
and Linearity requirements of the Bureau of
Radiological Health.
KILOVOLTS
+/- 10% of the full scale value within a range
of 40-125 kVp. The basis upon wh ich the
maximum deviation of kVp as stated is a
calibrated high voltage bleeder unit such as
the Machlett Dynalyzer.
MILLIAMPERE
+/- 20% of selected mA within a kVp range of
50-125 kVp. +/- 20% of selected mA within a
kVp range of 40-49.9 kVp. The measurement
basis upon which the maximum deviations of
mA are stated is a D.C. mA meter calibrated
against a laboratory standard meter, in series
with the x-ray tube.
TIMER
+/- 1 Pulse for time settings of 0.008 - 0.10
second range(60 Hertz) or 0.010(50 Hertz)
+/- 15% Pulse for time settings of 0.15 - 6
seconds(60 Hertz) or 0.12 - 7.2 seconds (50
Hertz)
The measurement basis upon which the
maximum deviations of exposure time is
stated are half cycle impulses of a 60 or 50
Hertz power line measured at the primary
winding input to the high voltage transformer
or in the secondary circuit by means of a high
voltage bleeder unit and an oscilloscope.
mAs DISPLAY
The maximum deviation of mAs from the
pre-indicated value shall not exceed +/-35%
UNI-MATIC 325D Model 3488
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Universal UNI-MATIC 325D Model 3488
D. PREVENTIVE MAINTENANCE
In order to assure continued safe performance
of the equipment and compliance with
applicable Federal and State regulations, the
following Preventative Maintenance Program
must be adhered to:
1. SERVICE PERSONNEL
Effective preventative maintenance requires
the use of specifically trained and experienced
medical x-ray apparatus service personnel. It
is the user's responsibility to select personnel
who are so qualified, or to consult with the
factory in the event recommendations are
required.
2. FREQUENCY
Inspection and required service should be
performed within 30 days after installation
and every 6 months thereafter.
C. REQUIRED MAINTENANCE
1. CALIBRATION
Verify the accuracy of kVp, mA, time and
calibrate as necessary according to the
instructions in Section II.
2. CONTACTORS AND RELAYS
Inspect electromechanical contactors and
relays for pitting, poor contact, loose or
missing parts. Replace if necessary.
3. HIGH VOLTAGE TRANSFORMER
a. Check transformer oil level. Proper
oil level should be within 1/2" to 3/4" below
the bottom side of the cover. To replenish
transformer oil, fill with Diala-Ax oil only.
b. Check for clean ,tight connections for the
primary cables. Clean and tighten as
necessary.
4. HIGH VOLTAGE CABLES
Inspect high voltage cable bushings at the
transformer and rotating anode tube for signs
of carbonization, tracking or moisture.
5. AUDIBLE & VISUAL EXPOSURE
INDICATORS
Confirm that the audible indicator which
indicates of an x-ray exposure and the visual
indicator which indicates the production of xrays, are functioning correctly.
6. INSPECT AND TEST DIALS AND
KNOBS
Inspect all knobs on the control to be sure
that the pointer is indicating to the proper
value, and is secure to the shaft.
UNI-MATIC 325D Model 3488
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Universal UNI-MATIC 325D Model 3488
PERIODIC MAINTENANCE RECORD
Model: ____________________
Serial Number: _________________________________
Date of Original Installation: ______________________
IMPORTANT: This document should remain with the equipment at all times.
Record satisfactory accomplishment of required maintenance activity below. (See Maintenance
Schedule for Radiation Safety of X-ray Apparatus ) .
Date
Performed
Check if Tube
Replacement
Qualified Organization Performing
Service: Name and Address
Signature of
Tester
Only
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